Harper Hawk 4200 Parts Manual

HK4200

HK 4200

12-2023

HARPER HAWK

PARTS

MANUAL

Serial Number: 23A01+

Part # 301015

HK4200

Thank you for purchasing a Harper Hawk.

As with all Harper products, the Harper Hawk has been developed through tough design and

testing procedures to produce a top-quality machine. This manual gives assembly, operating, and

service information for the model HK4200 Sweeper. Please read and understand all instructional

material included with the Sweeper or its components before assembling and operating the equip-

ment.

A Sweeper can present hazards to an operator who follows unsafe procedures in either the op-

eration or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain

locations in the text.

THIS SYMBOL: SAFETY WARNING!

MEANING: Failure to understand and obey this warning may result in injury to you or others.

Whenever this symbol is used, please pay very close attention to the information presented, and

make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for

clarication.

SAFETY WARNING!

ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATION

OF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FOR

PURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THIS

EQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.

WARNING: Breathing diesel engine exhaust exposes you to chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel

Harper Industries, Inc. is continually striving to improve the design and performance of its

products. We reserve the right to make changes in specications and design without thereby

incurring any obligation relative to previously manufactured products.

The Harper name is a registered trademark of Harper Industries, Inc. All other brand and product

names are trademarks or registered trademarks of their respective companies.

HK4200

LIMITED WARRANTY

Harper Industries, Inc. (HII) warrants to each purchaser of a new Harper Hawk from an

authorized dealer or representative, that such equipment is free of manufacturer’s defects

in workmanship and materials which appear while in normal service for a period of ONE

YEAR commencing with delivery to the original user.

The obligation of HII under this warranty is expressly limited, at our option, to replacement

or repair at a service facility designated by Harper Industries or at the manufacturing plant

in Harper, KS. A part will be replaced after inspection discloses it to have been defective.

This warranty does not apply to defects caused by damage or unreasonable use (including

failure to provide reasonable and necessary maintenance, or by performing functions with-

out genuine Harper Turf Sweeper accessories) while in the possession of the consumer.

Warranty is limited to parts, labor and ground freight delivery of replacement parts. HII

shall not be liable for the consequential damages of any kind, including but not limited to

consequential labor costs or transportation charges in connection with replacement or

repair of defective parts.

This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or

inadequate maintenance, or normal wear (including belts, battery, chains, lters, knives,

brush and broom).

Engines are not covered under this warranty. Refer to manufacturer’s warranty for specic

warranty information. Harper Industries, its agents or representatives, make or imply no

other warranties.

Harper Industries makes no warranty with respect to trade accessories. They are subject

to the warranties of their respective manufacturers.

ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY

LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. HII makes no other ex-

press warranty, nor is anyone authorized to make any on behalf of HII.

For further information please contact your nearest Harper Turf Sweeper dealer.

RECORDS

Date of Purchase ______ / ______ / ______

Dealer’s Name _________________________________

Dealer’s Phone _________________________________

Serial Number Machine __________________________

Serial Number Engine ___________________________

HK4200

Table of Contents

PARTS SECTION

Table of Contents

Wheel, Motor, and Axle Installation

Wheel Motor & Axle Installation.......................

Front Axle Installation......................................

Wheel Motor Installation.................................

Edge Trim Placement......................................

Engine Assembly & Installation

Engine Assembly............................................

Hydraulic Pump Assembly..............................

Radiator Screen Assembly..............................

Engine Installation...........................................

Fuel Tank Installation

Fuel Tank Installation......................................

Propulsion Hydraulics

Propulsion Hydraulic Installation.....................

Valve Assemblies............................................

Tank, Filter, & Valve Installation......................

Propulsion Suction & Drain Plumbing.............

Rear Wheel Motor Plumbing...........................

Proplusion Pump Plumbing.............................

Sweeper Propulsion Schematic......................

Machine Hydraulics

Machine Hydraulic Installation........................

Valve Assemblies............................................

Valve Installation.............................................

Deck Motor Plumbing......................................

Steering Plumbing...........................................

Three Spool Valve Plumbing...........................

Deck Lift Plumbing..........................................

Hopper Lift Plumbing.......................................

Hopper Door Plumbing....................................

Sweeper Machine Hydraulic Schematic..........

Deck Installation

Paddle Assembly.............................................

Brush Assembly...............................................

Deck Assembly................................................

Broom & Paddle Installation............................

Gauge Wheel & Lower Skirt Installation.........

Hyd. Motor, Scalp Wheels, L Skirt Install........

Upper Deck Seal & Paddle Shield Install........

Chain Drive Assembly.....................................

Optional Paddle Speed Increaser Kit..............

Deck Transition Assembly...............................

Deck Linkage Installation................................

Hopper Transition & Hopper Mount Install......

Hopper Installation

Hopper Shield Assembly.................................

Hopper Assembly............................................

Window & Door Installation.............................

Line & Shield Installation.................................

Screen Assembly & Install...............................

Hopper Installation..........................................

Lift Arm Assembly............................................

Hopper Install..................................................

Door & Arm Install...........................................

Hopper Cylinder Plumbing..............................

Operator Station and Electrical Assemblies

Operator Station & Electrical Assembly...........

Deck Switch Assembly....................................

Instrument Panel Assembly.............................

Console Assembly...........................................

Foot Pedal Assembly.......................................

Seat Assembly.................................................

Electrical Harnesses.......................................

Mirror, Tire, and Shield Assemblies

Mirror, Tire, & Shield Installation......................

Bumper, Deck Shields, & Wheel/Tire Assy......

Mirror Assembly...............................................

Engine Shield Assembly..................................

Finishing and Decals

Decal Installation.............................................

RH Decal Installation......................................

LH Decal Installation.......................................

Hopper Decal Installation................................

Options

Canopy............................................................

Work Light.......................................................

Beacon............................................................

Right Curb Brush.............................................

Left Curb Brush...............................................

Dual Curb Brush.............................................

Backup Camera..............................................

1.1

1.2

1.3

1.4

2.1

2.2

2.3

2.4

3.1

4.1

4.2

4.3

4.4

4.5

4.6

4.7

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

5.10

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

7.10

8.1

8.2

8.3

8.4

8.5

8.6

9.1

9.2

9.3

9.4

10.1

10.2

10.3

10.4

11.1

11.2

11.3

11.4

11.5

11.6

11.7

HK4200

1.1

Parts List

DESCRIPTIONPART #QTY

ITEM

MOLDING - EDGE GUARD, 5/321003657'1

BEARING - THRUST, 1.0 ID X 5/8 T

10204322

Clevis Pin, 5/8 x 1.510213613

BOLT, 1/2-13 X 2.75 HEX11012944

BOLT, 1/2-13 X 1.5 SHCS11024420

5

BOLT, 3/8-16 X 1.2511042526

BOLT, 5/16-18 X 0.75, WIZ FLANGE

11044427

NUT, 5/16-18, UNITORQUE LOCK11060018

NUT, 1/2-1311061049

WASHER, 5/16" FLAT STANDARD110665110

WASHER, 1/2" LOCK1106662411

NUT, 3/8-16 GR 5

110826412

WASHER - THRUST, IGUS MTI-24110862113

SNAP RING - EXT, 1-1/2110888214

BOLT, 3/8 X 2.0 SHOULDER SHCS111190115

Rubber Seal, .625 X .2511208411'16

ADAPTER, 4MB-4MJ 45

120027217

ADAPTER, 4MJ-6MB120249618

ADAPTER, 8MJ-10MB120446419

COTTER PIN, 5/32 X 1200029120

NUT, 7/8-18 HEX JAM GR 2302129221

ASSY, LH SPINDLE & HUB305109122

ASSY, RH SPINDLE & HUB305110123

KEEPER - AXLE PIVOT, LOWER

311459224

Tie Rod End, RH312032225

FRAME WELDMENT, SWEEPER315350126

WELDMENT, FRONT AXLE, 2WD315394127

WELDMENT, 2WD KINGPIN 315397228

WELDMENT, ROUND STEERING LINK

315398129

PIN, FRONT AXLE317174130

CYLINDER - STEERING, 1-3/4 X 6

323010131

MOTOR, LH REAR WHEEL, 24.3 CI, 2-SPD323057132

MOTOR, RH REAR WHEEL, 24.3 CI, 2-SPD323058133

GREASE ZERK, 1/4-28 90deg500230234

GREASE ZERK, 1/4-28 ST510174335

305105

REV:

A

WHEEL MOTOR & AXLE INSTALLATION

10-27-2021

HK4200 1.2

Hub Service Parts

DESCRIPTIONQTYPART #

HUB KIT (INCLUDES BEARINGS)1342068

GREASE CAP1312001

GREASE SEAL

1312002

STUD, 1/2 - 20 NF5312003

OUTER RACE, OD 1.9801312005

OUTER BEARING, ID 1.0631312006

INNER RACE, OD 2.3621312007

INNER BEARING, ID 1.378

1312008

HUB (ONLY), 5 ON 5-1/21312038

NUT, CASTLE 1-141310261

WASHER, FLAT 1.0"1312009

COTTER PIN, 5/32 X 21510993

305105

REV:

A

35

30

4

13

11

9

24

FRONT AXLE INSTALLATION

STEERING CYLINDER ADAPTER & ZERK ORIENTATION

ADJUSTING TIE ROD ENDS & SETTING ALIGNMENT

1. START BY ADJUSTING THE TIE ROD LOCATED ON THE RH SIDE OF THE MACHINE.

EXTEND STEERING CYLINDER COMPLETELY AND ADJUST THE RH TIE ROD SO THAT

THE SPINDLE CONTACTS THE STEERING STOP WHEN THE CYLINDER IS FULLY EXTENDED.

2. THEN ADJUST THE TIE ROD END LOCATED ON THE LH SIDE OF THE MACHINE SO THAT

THE WHEEL HUB FACES ARE PARRALLEL. AS A STARTING POINT, THE APPROXIMATE

DIMENSION IS 42.0" BETWEEN TIE ROD ENDS (CTR TO CTR).

14

28

7

22

28

7

21 25

29

23

12

35

2

6

12

14

2

35

27

31 34

17

20

34

3

25

21

342065

312033

34

17 17 3431

.57

STEERING STOP INSTALLATION

- INSTALL AS SHOWN BELOW

12

6

SAME RETAINER AND

HARDWARE USED TO

SECURE REAR SIDE

OF AXLE PIN

10 8

FRONT OF MACHINE

15

10-27-2021

HK4200

1.3 1.4

Parts List

DESCRIPTIONPART #QTYITEM

BOLT, 1/2-13 X 1.5 SHCS

110244205

WASHER, 1/2" LOCK1106662411

ADAPTER, 4MJ-6MB120249618

ADAPTER, 8MJ-10MB120446419

MOTOR, LH REAR WHEEL, 24.3 CI, 2-SPD323057132

MOTOR, RH REAR WHEEL, 24.3 CI, 2-SPD323058133

ASSY, LH SPINDLE & HUB305109122

ASSY, RH SPINDLE & HUB

305110123

305105

REV:

A

RH Wheel Motor:

Model Code: MSE02-2-

D

2A-F03-1120-Y8JM

LH Wheel Motor:

Model Code: MSE02-2-

G

2A-F03-1120-Y8JM

18

19 18

19

18

19

18

19

18

APPLY BLUE LOCTITE

TORQUE TO 75 ft-lb

APPLY BLUE LOCTITE

TORQUE TO 75 ft-lb

WHEEL MOTOR INSTALLATION

511 32 33 11 5

10-27-2021

HK4200 1.4

305105

REV:

A

EDGE TRIM PLACEMENT

112084

100365

NOTES: APPLY EDGE TRIM TO ALL

OVALS SHOWN ON THIS PAGE.

- 1/4" MATERIAL USES 112084 TRIM

- ALL OTHER MATL USES 100365 TRIM

100365

112084

10-27-2021

HK4200

2.1

Parts List

ITEM QTY PART # DESCRIPTION

1 1 102074 Clamp, Adel .75w x 1.25id x .406 Hole

2 4 110001 BOLT, 1/2-13 X 1.25, WIZ FLANGE

3 2 110020 Bolt, 5/16-18 X 0.75 in Carriage

4 6 110069 WASHER, 5/16" FLAT SAE

5 3 110074 Hex Nut M6 X 1.0 Thd

6 1 110141 NUT, M8 X 1.25 WIZFLANGE

7 2 110155 WASHER, 3/8" FLAT SAE

8 2 110176 BOLT, M10x1.5 x 35 SHCS

9 4 110220 BOLT, 1/2-13 X 1, WIZ FLANGE

10 1 110300 COTTER PIN, 3/32 X 0.75

11 2 110419 BOLT, 1/2-13 X 1.75

12 2 110422 BOLT, 5/16-18 X .75

13 1 110459 BOLT, 5/16-18 X 1, WIZ FLANGE

14 5 110469 BOLT, M8x1.25 x 20 Gr 10.9

15 9 110560 BOLT, M10-1.25 X 20 HHCS 8.8 PLAIN

16 4 110588 NUT, 1/2-13 WIZ FLANGE

17 3 110606 NUT, 5/16-18 WIZ FLANGE

18 3 110623 NUT, 5/16-24

19 2 110666 WASHER, 1/2" LOCK

20 7 110674 WASHER, 5/16" LOCK

21 11 110689 Washer, M10, Lock

22 2 110692 WASHER, 6mm LOCK

23 1 110728 CLAMP, ADEL DOUBLE .75WX.5IDX.406HOLE

24 2 110931 BOLT, M6x1 x 25 Gr 8.8

25 1 111196 Connecting Rod, 5/16-24 X 5/16-24 X 6.0, ZINC

26 1 111197 Spring, Compression 5.12 L X .54 OD X .049 Wire

27 4 112101 CLAMP, 1.50", T-BOLT

28 1 120144 ADAPTER, 6MJ-10MB

29 1 120224 ADAPTER, 10MJ-10MB90

30 2 120249 ADAPTER, 4MJ-6MB

31 1 120254 ADAPTER, 12MJ-12MB

32 2 120256 ADAPTER, 12MJ-16MB

Parts List

ITEM QTY PART # DESCRIPTION

33 1 120319 ADAPTER, 6MJ-6MB

34 1 120546 ADAPTER, 20BH-16MB90

35 1 120705 STEP AP203

36 1 120740 Adapter, 20mj-12mb

37 1 120754 Adapter, 6fjx-6mj, -4fb Gage Port

38 2 132014 INSULATOR CAP, (ALTERNATOR)

39 1 132092 FUSE COVER, BUSS CFCOVER-1R

40 1 132093 FUSE HOLDER, BUSS CFBAR1-M8XSP

41 1 132150 FUSE, 50 AMP

42 1 302151 Formed Hose, Radiator Bottom

43 1 302152 Formed Hose, Radiator Top

44 1 302161 COLLAR, TAPERED SPRING TENSIONER

45 1 302162 COLLAR, SPRING TENSIONER

46 1 305112 ASSY, RADIATOR SCREEN

47 1 315186 Weldment, Kubota Throttle Mnt

48 1 315379 WELDMENT, RADIATOR MOUNT

49 1 315417 WELDMENT, NEUTRAL CENTERING

50 2 317301 CATCH, LATCH

51 1 317303 BRKT, NEUTRAL SAFETY SW

52 1 317304 LEVER, PROPULSION PUMP

53 1 317305 BRKT, PUSH/PULL CABLE

54 1 317316 BOLT, NEUTRAL CENTERING PIVOT

55 1 317421 BRKT, NEUTRAL SPRING

56 1 323054 Pump, PM30 Propulsion, 1.53 CI / .49 CI Charge

57 1 323063 PUMP, DOUBLE GEAR 1.16 / .24 CI

58 1 332004 Sender, Water, 3/8 Npt

59 1 332066 SWITCH, 221 F TEMP, 6MP, N.O. RISING

60 1 342011 ADAPTER - PUMP, KUBOTA 1505, KIT

61 1 342067 MANIFOLD, TOP OUTLET EXHAUST

62 2 540079 BEARING, BALL, 1620RS

63 1 550046 CLEVIS, 5/16-24 X 1.5

64 1 550048 CLEVIS PIN, 5/16"

305072

REV:

G

ENGINE

ASSEMBLY

(PARTS LIST CONTINUED

ON PAGE 2)

4-24-2023

HK4200 ii 2.1

Parts List

ITEM QTY PART # DESCRIPTION

65 1 815097 WELDMENT, LH ENG/RAD MOUNT

66 1 815098 WELDMENT, RH ENG/RAD MOUNT

67 1 820247 O'RING 2-042 1/16" BUNA

68 1 830063 CABLE, POSITIVE BATTERY

69 1 832001 CABLE, GROUND

70 1 832002 SWITCH ROLLER PLUNGER

71 1 832072 HARNESS, 72LC ENGINE

72 1 832076 Switch, 190 F Temp, 8MB, N.C. Rising

73 1 843005 ENGINE, KUBOTA V1505 TIER 4F (25HP)

74 1 843006 COOLING PACKAGE, RADIATOR & OIL

305072

REV:

G

ENGINE ASSEMBLY

MANUFACTURING NOTE:

AIR INTAKE CANNISTER,

ENGINE FAN, FUEL FILTER, AND

MUFFLER KIT INCLUDED WITH ENGINE

843005 Engine - Service Parts

PART # DESCRIPTION

302058 FILTER, OIL

802063 BELT, ENGINE FAN

842018 FAN, ENGINE COOLING

842017 MUFFLER KIT, KUBOTA C31

1521

66

21

15

14

20

17

13 47

73

59

APPLY TEFLON

TAPE TO THREADS

43

27

842018

72

58

5

38

14

20

842017

61

74

50

46

302058

APPLY HIGH-TEMP ANTI-SEIZE TO

THREADS & TORQUE NUTS TO 6 FT-LB

APPLY HIGH-TEMP ANTI-SEIZE TO

THREADS & TORQUE TO 15 FT-LB

50

27

42

27

2

48

916

65

21

15

68

38

40

41

6

39

(PARTS LIST CONTINUED FROM PAGE 1)

4-24-2023

HK4200

iii 2.1

DETAIL B

SCALE 0.15 : 1 B

305072 REV: G

8

21

7

36

3

70

51

17

55

28

29

67

34

11

19

32

31

69

53

60

24

843005 Engine - Service Parts

PART # DESCRIPTION

302058 FILTER, OIL

802063 BELT, ENGINE FAN

842018 FAN, ENGINE COOLING

842017 MUFFLER KIT, KUBOTA C31

M8 x 1.25 - CLASS 12.9

TORQUE TO 20 FT-LB (DRY)

1

APPLY ANTI-SEIZE TO SHOULDER

APPLY BLUE LOCTITE TO THREADS

30

33

30

ENSURE PUMP LEVER IS IN NEUTRAL

POSITION AFTER NEUTRAL CENTERING

MECHANISM HAS BEEN INSTALLED

ADJUST NEUTRAL

SWITCH SO THAT IT

COMPRESSES 1/8"

IN NEUTRAL POSITION

ENGINE ASSEMBLY

23

.625 2.00

18

45

26

44

25

18

10

63

64

62

4

20

12

54

49

52

22

5

4

57

Thread clevis onto threaded

rod .625". Apply Blue Loctite

to jam nut.

Spring adjustment should be tightened

so that there is 2.00" between the face

of the plastic collars. Apply blue loctite to jam nut.

37 35

4-24-2023

HK4200 2.2

37

35

Parts List

ITEM QTY PART # DESCRIPTION

7 2 110155 WASHER, 3/8" FLAT SAE

8 2 110176 BOLT, M10x1.5 x 35 SHCS

21 11 110689 Washer, M10, Lock

28 1 120144 ADAPTER, 6MJ-10MB

29 1 120224 ADAPTER, 10MJ-10MB90

30 2 120249 ADAPTER, 4MJ-6MB

31 1 120254 ADAPTER, 12MJ-12MB

32 2 120256 ADAPTER, 12MJ-16MB

33 1 120319 ADAPTER, 6MJ-6MB

Parts List

ITEM QTY PART # DESCRIPTION

34 1 120546 ADAPTER, 20BH-16MB90

35 1 120705 STEP AP203

36 1 120740 Adapter, 20mj-12mb

37 1 120754 Adapter, 6fjx-6mj, -4fb Gage

Port

56 1 323054 Pump, PM30 Propulsion, 1.53

CI / .49 CI Charge

57 1 323063 PUMP, DOUBLE GEAR 1.16 /

.24 CI

67 1 820247 O'RING 2-042 1/16" BUNA

305072 REV: G

57

29

28

56

3037

30

34

36

721 8

31

32

HYDRAULIC PUMP ASSEMBLY

820247 - O-RING

35

33

4-24-2023

HK4200

2.3

Parts List

DESCRIPTIONPART #QTYITEM

MOULDING, EDGE BULB

1003607'1

D-Seal, Rubber 1.00" x 1.00"1020041'2

SCREW, 10-24X1.25 PAN HEAD PHPS11033943

NUT, 10-24 LOCK NYLON INSERT11063144

LATCH, RUBBER T-HANDLE DRAW11210525

WELDMENT, RADIATOR SCREEN

31540016

305112

REV:

NC

21

1

5

4.

4

.

4

3

6

1

54

1

2

1

0

.

4

REPLACES 305073

RADIATOR SCREEN ASSEMBLY

3-16-2021

HK4200

2.4

Parts List

DESCRIPTIONPART #QTY

ITEM

Bolt, 5/16-18 X 0.75 in Carriage1100201 21

NUT, 1/4-20 WIZ FLANGE11029022

U-BOLT, 5/1611036223

BOLT, 5/16-18 X 0.5, WIZ FLANGE11042614

BOLT, 1/4-20 X 0.5, WIZ FLANGE

11043425

BOLT, 3/8-16 X 1, WIZ FLANGE11044086

BOLT, 5/16-18 X 0.75, WIZ FLANGE1104441 07

BOLT, 5/16-18 X 1, WIZ FLANGE11045928

BOLT, M12x1.75 x 45 Gr 10.911057749

NUT, 5/16-18 WIZ FLANGE

1106063 11 0

NUT, 3/8-16 WIZ FLANGE11064581 1

WASHER, 1/2" FLAT STANDARD

11065841 2

WASHER, 5/16" FLAT STANDARD11066521 3

WASHER, 1/2" LOCK11066641 4

CLAMP, 1 1/2" EXHAUST11077911 5

BOLT, 5/16-18 X 9.5 Zinc Full Thread11119821 6

BATTERY TERMINAL COVER, POSITIVE

13206911 7

BATTERY TERMINAL COVER, NEGATIVE13207011 8

ASSY, ENGINE30507211 9

BRACKET - HOLD DOWN, BATTERY31160312 0

TUBE, AIR INTAKE31194112 1

REDUCER, 2.0" TO 1.75"

31203612 2

ELBOW, 2.0" 90 DEG31203722 3

WELDMENT, HAWK EXHAUST

31538912 4

SUPPORT, REAR SHIELD31720512 5

SUPPORT, UPPER SHIELD31720632 6

SHIELD, REAR ENGINE31723512 7

SUPPORT, VERTICAL REAR SHIELD31723612 8

BRKT, EXHAUST SUPPORT

31724812 9

CABLE, BATTERY/GND 16" BLACK53005113 0

MOTOR MOUNT80002143 1

DECAL, RECYCLE BATTERY80019513 2

BATTERY, SEALED GEL W/ L TERMINAL83201113 3

305082

REV:

C

ENGINE INSTALLATION

7-24-2023

HK4200 ii 2.4

305082

REV:

C

ENGINE

INSTALLATION 27

1

10

26

1

10

25

28

7

10

10 7

6

31

11

18 4

10

30 20

13

16

17

33

10

8

10

5

2

12

14

9

22

23

21

23

3

15

7

10

29

24

302144

302057

802064

SERVICE PARTS

Part # DESCRIPTION

302057 FILTER, FUEL

302144 BOTTLE & BRKT,

COOLANT RESERVE

802064 ELEMENT, AIR FILTER

ENGINE

INTAKE

FLUID TYPE & CAPACITIES

QTY DESCRIPTION

1.59 GAL (6.0 L) ENGINE OIL - SAE

10W30 or 15W-40

2.25 GAL (8.5 L)

COOLANT -

50% GLYCOL / 50%

WATER MIX

1

IF THIS PART IS REPLACED,

REPLACE (1)902231 & 902232

DECALS AS WELL

32

7-24-2023

HK4200

3.1

Parts List

ITEM QTY PART # DESCRIPTION

1 10 100361 CLAMP, HOSE #4 .25 MINI

2 128" 100708 Hose, 3/16 High Pressure Fuel

3 132" 100756 Hose, 5/16 High Pressure Fuel

4 1 110090 WASHER, #10 FLAT STANDARD

5 4 110290 NUT, 1/4-20 WIZ FLANGE

6 4 110437 BOLT, 3/8-16 X 0.75, WIZ FLANGE

74 110468 BOLT, 1/4-20 X 0.75, WIZ FLANGE

8 4 110631 NUT, 10-24 LOCK NYLON INSERT

9 4 110645 NUT, 3/8-16 WIZ FLANGE

10 4 110709 SCREW, 10-24 X 0.75, RHMS

11 5 112053 SCREW, 10-32 X 1/2 MACH SEAL

12 1 120040 ADAPTER, 4MJ-6MP90

13 1 120102 ADAPTER, BULKHEAD, 6MJ-6MJ

14 2 120126 ADAPTER, BULKHEAD, 4MJ-4MJ

15 2 120215 ADAPTER, 4MJ-4FJX-4MJ

16 1 120216 ADAPTER, 6MJ-6FJX-6MJ

17 1 120378 ADAPTER, 5HB-6FBX

18 1 120487 ADAPTER, 12MJ-12MJ-12MJ BULKHEAD

19 1 120495 Nut, Lock, Bulkhead, -12

20 1 120516 Adapter, 12fjx-12mj90tube

21 1 120655 Adapter, 3hb-4fj

22 1 301010 HOSE, FUEL FILL

23 1 302137 FUEL CAP, 2" DIESEL, GREEN

24 1 315301 WELDMENT, DIESEL FILLER NECK

25 1 315342 WELDMENT, FUEL TANK

26 1 317175 BRKT, FUEL FILL

27 1 332058 Fuel Level Sender, 9.5" Depth

28 1 500172 GASKET, FUEL SENDER

29 1 500209 FITTING, REDUCER 3/8 X 1/4 NPT

30 2 511003 CLAMP, HOSE #36 2.25"

31 1 802023 VALVE, FUEL SHUT OFF 6MB-4MP

305088

REV:

A

FUEL TANK INSTALLATION

5-17-2021

HK4200 ii 3.1

Right Side Plumbing

Left Side Plumbing

DETAIL C

C

305088

REV:

A

11

25

6

929

31

17 1

7

1

3

1

3

30

22

30

24

8

23

2

121 12

FUEL TANK

INSTALLATION

3

14

13

19

15 16

15

18

20

18

28

13

15

20

1

Service Parts

Part Number Description

302103 Filter, Fuel

302057 Filter, Fuel

802062 Pump, Electric Fuel

302103

802062

1

Return

1

10

7

526

5

16

14

19

18

39.0"

3.0"

95"

27

25"

128"

Fuel Filter (302057)

See Engine Installation

For Mounting

OUTSIDE

PORT

4

CTR

PORT

5-17-2021

HK4200

4.1

Parts List

ITEM QTY PART # DESCRIPTION

1 2 110845 BOLT, M12x1.75 x 60 Gr 10.9

2 6 110290 NUT, 1/4-20 WIZ FLANGE

3 2 110410 BOLT, 1/4-20 X 2.5

4 4 110434 BOLT, 1/4-20 X 0.5, WIZ FLANGE

54 110440 BOLT, 3/8-16 X 1, WIZ FLANGE

6 1 120728 PLUG, 6MB HEX

7 1 120291 CAP, 6FJ

8 2 111011 Bolt, M5-.80 X 55, SHCS, Stainless

9 2 111012 STEP AP203

10 2 111013 WASHER, M5, Flat, Stainless

11 2 570483 TOOL, BRAKE RELEASE

12 3 112007 CLAMP, 1.75", T-BOLT

13 6 112008 CLAMP, 1.25", T-BOLT

14 2 112101 CLAMP, 1.50", T-BOLT

15 2 112137 CLAMP, 2.00", T-BOLT

16 2 120134 ADAPTER, 6MJ-8MB90

17 1 120187 ADAPTER, 12BH-8MB90

18 1 120216 ADAPTER, 6MJ-6FJX-6MJ

19 4 120222 ADAPTER, 6MJ-6MB90

20 2 120226 ADAPTER, 12BH-12MB90

21 2 120249 ADAPTER, 4MJ-6MB

22 1 120754 Adapter, 6fjx-6mj, -4fb Gage Port

23 1 120303 ADAPTER, 12MB-16HB

24 3 120319 ADAPTER, 6MJ-6MB

25 2 111101 STEP AP203

26 2 120739 ADAPTER, 4MJ-8MB

27 1 120742 ADAPTER, 12MB-12FB-12FB

28 2 110844 BOLT, 1/4-20 X 3

29 1 122016 ADAPTER, 12MJ-12MJ-12FJX

30 1 122034 HEAD, SPIN-ON FILTER, -12SAE

31 1 260265 MOUNTING BRACKET, FILTER

32 1 305087 Assy, Hydraulic Tank, ISO

33 1 322095 BLOCK, CASE DRAIN

34 1 322096 TEE, 1.5 x 1.25 x 1.25 BH

35 1 322098 GAUGE, PRESSURE, 600 PSI, 4MB

36 1 323060 VALVE, LOOP FLUSH

37 1 323061 VALVE, BRK RELEASE & HI GEAR

38 1 323068 HOSE KIT, 2WD HAWK GROUND DRIVE

39 2 110053 Hex Nut M12 X 1.75 Thd

40 1 822044 FILTER, 3 MICRON

41 1 822045 GAUGE, OIL FILTER

305106

REV:

A

PROPULSION HYDRAULIC

INSTALLATION

LH REAR

WHEEL MOTOR

HYDRAULIC TANK

CASE DRAIN BLOCK

DOUBLE

GEAR

PUMP

PROPULSION

PUMP

RH REAR

WHEEL MOTOR

LOOP

FLUSH

VALVE

BRAKE RELEASE &

HIGH GEAR VALVE

HYDRAULIC

OIL FILTER

3-3-2022

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Harper Hawk 4200 Parts Manual

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