Kellfri 21-SV20.1100 Owner's manual

Brand: Kellfri

Model: 21-SV20.1100

Type: Owner's manual

This manual is also suitable for

Read the operating instructions

carefully before using the product!

Operating instructions translated from Swedish

2 TONNE FORESTRY TRAILER

WITH 4,2M CRANE

21-SV20.1100 (PACKAGE 7)

21-SV20.600 (PACKAGE 8)

21-SV20.1200 (PACKAGE 9)

21-SV20.700 (PACKAGE 10)

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Kellfri designs and supplies ecient, aordable machinery and components for forestry,

agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe.

We recommend that you always read and follow the safety instructions and the instructions in

the machine’s operating manual.

Kellfri is not liable for any errors in this document.

TABLE OF CONTENTS

Introduction 3

Product information 3

Safety instructions 4

Instructions for emergency situations 4

Personal protection 4

Surroundings 5

Before use 5

Environment 5

Use 6

Connecting the units 6

Maintenance and service 7

Service crane 8

Connectingthe valve block 9

After use 9

Transportation and set-up 9

Machines/equipment connected to hydraulics 9

Chemicals 10

Warning decals 11

Forestry trailers/Grapple loaders 12

Use and care instructions – Forestry trailer with crane 13

Recycling 13

Forestry trailers/Grapple loaders 14 - 17

Operation 18

Loading work 19

Starting the engine 20

Switching the engine o correctly 20

Fire prevention 20

Changing the oil 21

Cleaning the air lter 21

Inspection, cleaning and replacement of spark plugs 21

Maintenance instructions 22

Rotator 23 - 25

Length adjustment, bogie drive unit 26

Forestry trailer with wheel drive 21-SV20BD/SV20RSBD 26

Length adjustment bogie (from August 2021) 27

Exploded view – Crane, Technical data 28 - 29

Lifting capacity 21-GL42 30

Lubricating points crane 31

Pins 21-SV20/GL42 32

Hydraulic oil ow 32

Hydraulic diagram SV20/GL42 33- 36

Valve block 21-VP8-25-FS 37

Valve block 21-VP2-25-FS 38

Valve block 21-VP3-25-FS 39

Notes 40 - 42

Deviation form 43

Warranty terms and conditions 44

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INTRODUCTION

Thank you for choosing a product from Kellfri AB. Complying with the safety information,

instruction manual and using common sense will guarantee many years of enjoyment with

the product. Kellfri’s equipment and products are aimed at self-employed farmers, horse en-

thusiasts and other country-dwellers who have stringent demands on performance.

PRODUCT INFORMATION

• 9 hp petrol engine

• Wheel drive via rollers on the well-treaded tyres (21-SV20BD/GL42 and 21-SV20RSBD/GL42)

• Terrain-friendly bogie

• High ground clearance.

• A stable frame makes it easy to pull the trailer

Kellfri's SV20 forestry trailer is equipped with a 4.2 metre crane which is operated using its

own hydraulic valve block with levers. The lifting arm is curved for optimal geometry and

strength and the crane can lift 100 kg at 4.2 metre's reach. Hydraulic stabilisers make the

trailer steady and stable when loading and unloading. Flat underside and plenty of ground

clearance

together with a terrain-friendly bogie make it safe and smooth to drive even in hard terrain.

Kellfri’s SV20 forestry trailer gives you a powerfully dimensioned rig with the best

manoeuvrability and maximum mobility. The SV20 can be equipped with a hydraulic winch.

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TECHNICAL DATA 21-SV20.1100

Package 7

21-SV20.600

Package 8

21-SV20.1200

Package 9

21-SV20.700

Package 10

Central beam Front 80x80

Rear 90x90 mm Front 80x80

Rear 90x90 mm

Ground clearance C-pipe, 400 mm C-pipe, 400 mm C-pipe, 400 mm C-pipe, 400 mm

Headboard Height 720 mm

Width 1100 mm Height 720 mm

Width 1100 mm

Gripping area 0.09 m² 0.09 m² 0.09 m² 0.09 m²

Grapple 700 mm 700 mm 700 mm 700 mm

Wheels Coarse tread pattern

23 x 11 x 10 Coarse tread pattern

23 x 11 x 10

Load width Internal 600 mm

(bottom), 1100 mm (top) Internal 600 mm

(bottom), 1100 mm (top)

Lifting capacity At 4.2 m: 100 kg At 4.2 m: 100 kg At 4.2 m: 100 kg At 4.2 m: 100 kg

Hydraulic stabilisers Yes Yes Yes Yes

Max. load 2000 kg 2000 kg 2000 kg 2000 kg

Engine 9 hp 9 hp 9 hp 9 hp

Crane reach 4200 mm 4200 mm 4200 mm 4200 mm

Bolsters 4 pcs., height 800 mm 4 pcs., height 800 mm 4 pcs., height 800 mm 4 pcs., height 800 mm

Operating weight 480 kg 480 kg 545 kg 545 kg

Total width 1350 mm 1350 mm 1350 mm 1350 mm

Weight – TRAILER 242 kg 242 kg 242 kg 242 kg

Valve 21-VP8-25-2S - 2 lever

21VP225FS multilever

21-VP8-25-2S - 2 lever

21VP225FS multilever

21-VP8-25-2S 2 lever

21-VP3-25-FS - multilever

21-VP8-25-2S - 2lever

21-VP3-25-FS - multilever

Wheel -drive Yes Yes Yes Yes

Extend 800 mm 800 mm 800 mm 800 mm

Fully rotating rotator Yes Yes Yes Yes

Slewing cylinders 2 pcs 2 pcs 2 pcs 2 pcs

Articulated steering No No Yes Yes

Tyre pressure See info on the tyre See info on the tyre See info on the tyre See info on the tyre

RC winch No Yes No No

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SAFETY INSTRUCTIONS

Before using the equipment or product, and for the safety of yourself and others, you must

read the safety instructions and instruction manual and understand their contents. Always

keep the safety instructions and operating manual handy for users of the equipment or prod-

uct. For the safety of both yourself and others, it may be a good idea to read through the

safety instructions every now and then. If the safety instructions or the operating manual are

damaged, or become unusable for any other reason, new copies may be ordered from: Kellfri

AB, Storsvängen 2, SE-532 38 SKARA, Sweden.

The safety instructions can also be downloaded from Kellfri’s website: www.kellfri.co.uk

Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.

Do not use the equipment or product if you are taking prescribed medication or drugs, or suf-

fering from severe depression or mental illness. Always comply with general rules of the road

and applicable rules stipulated by animal welfare legislation. People under the age of 15 are

not allowed to use the equipment.

Warning!

The original design of the machine must not, under any circumstances, be modied with-

out the approval of the manufacturer. Unauthorised modications and/or accessories may

cause life-threatening injuries or death to users and others.

Kellfri is not liable for any modications, changes or rebuilds carried out by customers.

Where the machine is used professionally, employers are responsible for ensuring that users of the

machine have theoretical and practical knowledge of the machine and that work is performed in

a safe manner. Stay informed by complying with work environment legislation; contact your local

work environment authority.

INSTRUCTIONS FOR EMERGENCY SITUATIONS

In case of emergency, call 112

Always have a mobile phone or emergency phone available when working alone. A rst-aid kit

and re extinguisher must be kept in an easily accessible location when carrying out any work,

maintenance or service.

PERSONAL PROTECTION

Always use suitable protection equipment. Do not wear loose clothing or jewellery while work-

ing with the equipment. Long hair should be tied up when working with equipment that has

moving parts. Use protective gloves to avoid the risk of burns if hot surfaces such as exhaust

pipes are touched, and to avoid oil and petrol getting in contact with the skin. Ear defenders

must be worn whilst the engine is running.

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SURROUNDINGS

Check that the work area is free from bystanders and objects before hitching or using the equipment.

Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity of the area

where the equipment or product is used or stored. Check that there are no low-hanging electrical

cables within the work area. Exercise caution when working on slopes and close to ditches.

Always work alone with equipment or products that are made for working alone. Never leave rubbish

in the work area, and keep work surfaces clean. Always respect the equipment’s risk zone.

BEFORE USE

Carefully read the safety instructions and the operating manual. Make sure that you understand

the safety instructions, the operating manual and warning decals. Use common sense and suita-

ble personal protective equipment when using the product. Always check the performance of the

machine combination to be used. It is important that these are compatible and work satisfactorily

together. This is to ensure that the equipment or product works as expected, and to guarantee the

safety of yourself and others. Carry out a visual inspection of the equipment or product before use.

Repair or replace damaged or worn parts immediately to reduce the risk of injury. Grease moving

parts and check that all nuts and bolts are tightened. Repair if necessary. Learn and remember the

correct working method. Beginners must work slowly until they have learned how the machine or

product works.

Users/customers are responsible for ensuring users can handle the situation. If a user feels that the

machine is dangerous to use, they should not use it until they have received thorough training.

WARNING!

Never use equipment or products with defective safety components.

Children must not be left unsupervised in the area!

Warning!

ENVIRONMENT

• Disposal of oil and other waste

• Improper disposal of oil or other waste may be hazardous to the en-

vironment.

• When oil is emptied from the machine, it must be poured into a leak-

proof container suitable for oil. It is not permissible to store oil in a

container used for food or drink, in order to avoid the oil being con-

sumed by mistake and causing serious injury.

• It is prohibited to spill oil on the ground, or pour it into a drain or

anywhere leading to a water source.

• Discarded oil, fuel, coolant, brake uid, lters and batteries must not

be thrown away or emptied in just any manner. Contact your local

authority for further information.

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USE

Only those who understand the safety instructions and the operating manual may use the

equipment or product. Exercise caution and care when working with the equipment or prod-

uct, and only use it as described in the instruction manual.

There is a risk of crushing when working with equipment that has moving parts. Exercise cau-

tion when working with equipment with hydraulic hoses, as oil under pressure can penetrate

the skin. Immediately seek medical attention if this should occur. Always work alone with

equipment that is made for working alone.

Respect the equipment’s risk zone.

For further information about your machine, read the machine’s operating manual.

Warning symbols identify important safety aspects in this manual in order to help you and others avoid dangers

and accidents. When using the machine: Be extremely careful!

DANGER!

This symbol indicates that a serious accident will occur if the directions in the operating manual are

not followed. The accident will lead to serious injury, possibly death, or serious damage.

Warning!

This symbol indicates that an accident will occur if the directions in the manual are not followed.

The accident will lead to serious injury or damage.

CAUTION!

This symbol indicates that an accident may occur if the directions are not followed.

The accident will lead to injury or damage.

NOTE NOTE indicates the risk of a breakdown if the directions are not followed.

Where the machine is used professionally, employers are responsible for ensuring that users of the machine

have theoretical and practical knowledge of the machine and that work is performed in a safe manner. Stay

informed by complying with work environment legislation; contact your local work environment authority.

CONNECTING EQUIPMENT

• It is recommended that the control is positioned close to the tractor/ATV.

Warning! Hydraulic hoses must not be brought inside the cab.

• Connect the grapple loader valve block pressure and return hoses. Make sure the pressure

and return hoses are connected correctly. The valve block may be damaged if the hoses

are connected incorrectly.

• When operating the crane, the valve block package must be placed on the towing vehicle

(tractor/ATV).

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ATV towing vehicle.

It is a good idea to equip the ATV with a protection arch and forestry equipment for your safety.

Contact your ATV dealer for information.

MAINTENANCE AND SERVICE

• Make sure that the equipment is stable and cannot tip over when carrying out

maintenance and service work.

• Replace damaged or worn parts immediately to reduce the risk of injuries.

• Carry out maintenance, service and checks in line with recommendations.

• Only use spare parts with equal performance to reduce the risk of injuries and breakdowns.

• All electrical repairs and electrical connections must be carried out by a qualied person.

Check that all nuts and bolts are tightened after maintenance and service work.

Always test the machine before starting work.

IMPORTANT! Check the oil level (gearbox/engine oil) and lubricate grease points regularly!

IMPORTANT! Avoid over-lubricating. Dirt collects easily on exposed grease and causes in-

creased wear. After lubrication, wipe excess grease o from couplings.

Never perform welding on the drawbar eye as this may aect its durability.

We recommend only using the trailer from -20 up to +30 degrees.

The hydraulic system must only be operated using hydraulic oil intended for the pur-

pose. Use gearbox oil SAE 80 (2.5 L) or similar in the slewing housing. All grease points

must be lubricated every 25 hours. Retighten all nuts and bolts after a few hours of operation

and at the end of a day's work.

RETIGHTEN ALL BOLTS, NUTS AND COUPLINGS AFTER 10 HOURS OF OPERATION.

Tighten leaking connections if there are any leaks. Do not tighten the connections more

than necessary. They may break if they are overtightened.

See further infor-

mation on Kellfri’s

manual page.

OIL & GREASE GUIDE

TECHNICAL MANUAL

MAINTENANCE CHECKLIST ORIGINAL ENGINE

MANUAL

DEVIATION FORM

GENERALSAFETYINFORMATION

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TROUBLESHOOTING CAUSE MEASURE

The grapple loader won't

move or all its functions

are slow

- Low oil level

- Leaking hydraulic system

- Defective valves, hoses

or cylinders

- Check the hydraulic system, rell with oil if necessary.

- Check all hoses, valves and cylinders.

- Replace broken or defective parts

One or more functions in the

grapple loader are too weak.

- Low oil pressure

- Worn relief valve or seals

in cylinder

- Check the pressure using a manometer.

Switch the hose with one used for another function to de-

termine if the fault is in the valve section or cylinder (do not

forget to reconnect the hoses after checking). If the function

works after the hoses have been switched, then the fault is in

the valve section. If the fault persists, check the cylinders.

Under no circumstances may safety components be tampered with or modied. Only use

spare parts of equal performance to reduce the risk of injuries and breakdowns. Welding work

and other operations on the crane and its components must only be carried out in accordance

with the manufacturer’s instructions.

SERVICE INTERVAL MEASURE

Tyres Before each use

Check the air pressure in the tyres. See info on the sidewalls

of the tyres for exact values. Do not exceed the maximum

pressure!

Cables and hoses Before each use Check that all cables and hoses are intact.

Wheel nuts

Perform an initial check after 2-3

hours of operation, and subse-

quently 2-3 times a year

Retighten all the wheel nuts, 250 Nm

Trailer parts Regularly, at least 3 times a year,

Check by performing a visual inspection of any brakes, lights,

SMV signs, drawbar eyes, axles, bogie eyes, hinges and turnta-

ble bearings (if installed). Replace worn and damaged parts.

Trailer After each use Wash down with water if required.

Hydraulic oil Regularly Always check the oil level and quality. Do not use dirty oil.

Rell hydraulic oil when necessary.

Forgings Before each use Check that all forgings are intact. Check that no welds are

cracked. Cracked/bent parts should be repaired before use.

CRANE SERVICE

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CONNECTING THE VALVE BLOCK

• It is recommended that the control is positioned close to the tractor. Hydraulic hoses must not

be attached inside the cab.

• Connect the grapple loader valve block pressure and return hoses. Make sure the pressure

and return hoses are connected correctly. The valve block may be damaged if the hoses

are connected incorrectly. Mark the hoses with decals to make it easier to identify which is

Pressure and which is Return.

• Connect the hoses to the frame steering, the tractor must be tted with dual action

hydraulic outlets.

AFTER USE

• Ensure that the equipment/product is standing on level ground when it is disconnected. Use

stabilisers, if included with the product/tool.

• Wash, rinse with water and dry if necessary.

• Re-lubricate if necessary.

TRANSPORTATION AND SETUP

• Check that the work area is free from bystanders, children and objects before driving o.

• Always observe additional caution during transport and moving.

• Ensure that the equipment or product is well anchored and that available transport lashings

are tted.

• Always position the load as low as possible. All protruding loads should be well anchored.

• Respect the risk zones even during transport and moving.

• Do not permit anyone to walk under suspended loads when carrying out lifts.

• Trailers used for transport should have brakes in working order.

• An SMV sign must be attached when travelling on public roads.

• Check tyre pressure - see information on the sidewalls of the tyres. Do not exceed the maximum

pressure!

• Always store the equipment or product in a dry place, preferably under a roof, when not in use.

• Ensure that the equipment or product is stable and cannot tip over.

• Never permit children to play at the storage site.

• Be aware of the tipping risk!

MACHINERY/EQUIPMENT CONNECTED TO HYDRAULICS

Be careful when you connect your machine or equipment to a hydraulic hose.

• Warning of high pressure, risk of penetration injury.

• Before repairs or maintenance are carried out, the system must be relieved of any remaining

pressure.

• Switch o the tractor and move the hydraulic levers back and forth to release any pressure that

may still be in the oil hoses and pipes before starting any work on them or the hydraulic cylinders.

• Clean the lter in the suction pipe after 10 hours’ work.

• Immediately replace hydraulic hoses if cracks or wear are detected.

• Do not adjust the valve settings. Incorrect adjustment can result in damage to the machine

and/or injury.

• The hydraulic system must only be operated using hydraulic oil intended for the purpose.

Check the oil level before you start the machine!

• When commissioning a new machine, it is recommended that the hydraulic oil is changed

after the rst 10 hours of operation, in order to remove any dirt or metal chips which may have

got into the hydraulic system.

NOTE! The oil becomes hot when it ows through the hydraulic system. Check the oil temperature at regular intervals

in order to avoid overheating. Stop the machine if the oil becomes overheated and allow the oil to cool down.

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CHEMICALS

To maximise the service life of a product/equipment, maintenance - and not least preventive

maintenance - is important, and this is largely what greases and oils do. Carefully read the

operating manuals for your new products or equipment to ensure correct maintenance and

service life and that the warranty remains valid!

Lubricating grease

First aid measures.

Inhalation - In the event of unintended inhalation of fumes, move the injured person into

fresh air.

Skin contact - Wash with soap and water. Contact a doctor in the event of eczema or skin

complaints.

Eye contact - Remove contact lenses, if any, before rinsing. Rinse thoroughly with large

amounts of water, including under the eyelids. Contact a doctor if discomfort remains.

Ingestion - DO NOT induce vomiting. Drink water in small quantities. In the event of ingestion

or discomfort, contact the poison information service or a doctor.

Hand protection - Wear protective gloves.

Eye protection - Avoid contact with eyes. Wear approved protective goggles.

Body protection - Suitable protective clothing.

Respiratory protection - No protection is necessary during normal handling.

Grease should be stored well sealed in a cool place in a well-ventilated area. Storage tem-

perature must not exceed 45°C. Keep away from heat, ames and sparks. The function and

strength of materials such as steel, plastic, oils, grease, etc. deteriorates considerably at very

low temperatures (-20 to -30°C).

Keep chemicals out of the reach of children and animals.

Degreasing

To ensure the best lubricating eect, you need to clean parts of the product or equipment

from time to time. We recommend degreasing to achieve thorough cleaning and to remove

all residues of old lubricant, which may contain destructive particles.

DANGER!

Pressurised oil and fuel leaks can penetrate skin and cause serious injuries.

Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks.

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SYMBOL EXPLANATION

Read the operating manual! Before carrying out work

Warning! Before maintenance, servicing, connecting and

disconnecting the machine, the tractor must be switched o

and the ignition key removed.

Risk zone 15 m

Respect the equipment’s risk zone!

Warning! Risk of crushing!

Do not permit anyone to stand under suspended loads.

Lever functions

Max. load drawbar eye trailer 3 tonnes/1.5 tonnes

Greasing after 10 hours of operation

Always use stabilisers—loading/unloading

Retighten all bolts and connections

CHECK AND TIGHTEN ALL BOLTS AND NUTS!

EFTERDRAG SAMTLIGA BULTAR OCH MUTTRAR!

HUSK EFTERSPÆNDING!!

TARKISTA JA KIRISTÄ KAIKKI RUUVIT JA MUTTERIT!

SPRAWDŹ I DOKRĘĆ WSZYTKIE ŚRUBY I NAKRĘTKI!

Warning! Beware of power lines!

Tighten all bolts after a few hours of operation!

Max. 200 kg grip

Warning—oil jet from hydraulic hoses

Warning — moving parts.

Warning! Keep o the machine!

Warning! Accident risk for children!

Children must be kept well away from the machine.

Always store the product on a dry surface, preferably under a

roof, when not in use.

Product name:

Type:

Weight:

Year of manufacture:

Serial no.: 2006/42/EC

The product is CE marked.

WARNING DECALS

Make sure warning decals are always visible and clean them when necessary. Do not use a high-pres-

sure washer directly on the warning decal. If a label becomes worn or in any other way unusable, order

a new set of labels.

• A visible SMV sign must be in place when travelling on public roads.

• Observe the EU regulations which stipulate how fast a rig with a non-brake trailer is allowed to go.

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FORESTRY TRAILERS/GRAPPLE LOADERS

• There are dierent types of forestry trailers that can be connected to the tractor’s towing

device and smaller trailers that can be connected to a vehicle with a ball coupling. No matter

which trailer you have, it is important to think about safety.

• Follow the safety information in the forestry trailer’s or crane’s instruction manual. It is the

user’s responsibility to read through the instructions and comply with them. For attachments

connected to tractors, read the tractor's operating manual.

• Always check the performance of the used machine combination (trailer and crane) to help

ensure safety and functionality. Grease moving parts, and check that all nuts and bolts are

tightened.

• Check tyre pressure - see info on the sidewalls of the tyres. Do not exceed the maximum

pressure!

• Never overload the trailer!

• The trailer must not be loaded above the height of the headboard!

• Never leave the driver’s seat until the brakes on the towing vehicle have been engaged.

• The risk area is 25 metres. Only the operator is allowed to be within the risk area while the

trailer is in use.

• Do not leave a loaded trailer parked unsupervised.

• When unhitching the trailer, it must be empty and on a level surface with the trailer wheels

secured using suitable brake blocks.

• In an emergency, stop the tractor to stop the movements of the forestry trailer.

• There is a risk of suspended loads being dropped if the oil supply to the crane is disrupted.

First lower the lifting arm, then the articulated boom and then unload the grapple.

• The tractor should be tted with an ABE2 or ABE3 re extinguisher. Please contact your

insurance company for details.

• The timber trailer’s towing device must always be checked. Regularly check the coupling for

wear and tear. Do not overload the maximum pressure and tensile load of the ball coupling.

• The forestry trailer's noise level does not exceed 70 dB (A).

• Exercise caution when working with equipment with hydraulic hoses as the oil under pressure

can penetrate skin. Immediately seek medical attention if this should occur.

• The trailer is not equipped with lights and is only intended to be used during the day. If necessary,

the trailer can be tted with a magnetic rear light. If the load is wider than the tractor (200 mm

laterally) when it is dark outside, it must be tted with approved white reectors at the front.

• An SMV sign must be attached when travelling on public roads.

• EU regulations stipulate how fast a trailer/rig with a non-brake trailer is allowed to go. Comply

with these regulations. The maximum speed is 30 km/h.

• Kellfri is not liable for any modications, changes or rebuilds carried out by customers. The

controls are placed in optimal position with tractor/ATV. Warning! Hydraulic hoses must not

be attached inside the cab. When operating the crane, the valve block must be placed in a

protected place. Operated from the tractor’s driver’s cab or ATV’s operator’s station.

• Connect the grapple loader valve block pressure and return hoses correctly. Make sure the

pressure and return hoses are connected correctly. The valve block may be damaged if the

hoses are connected incorrectly.

• Ensure that the crane is tted correctly and securely.

• The crane must not be used when the trailer is in motion.

• The stabiliser must be used when the crane is in use. Make sure the trailer and stabiliser are

stable on solid level ground.

• When moving the trailer, remember to lift up the stabilisers.

• The permitted lifting capacity must not be exceeded. The gripper, rotator and any attachment

that is connected to the tractor are always considered part of the load.

• Never allow inexperienced personnel to operate the crane.

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USE AND CARE INSTRUCTIONS  FORESTRY TRAILER WITH CRANE

• Check that the crane is undamaged before connecting it to the vehicle.

• Connect the equipment and lock it in place. Always check the locking pins before use.

• There is usually air in the system at the start. Carefully extend all cylinders fully a few of times

to purge any air from the system.

• Calmly and methodically practise the movement pattern used for loading and unloading

timber on the trailer.

• Keep the crane low down when in transit.

• There is less stability when starting to load. Exercise caution!

• Both stabilisers must be lowered when loading and unloading. Timber must bit be pulled

with the crane when driving the tractor. The tractor must be stationary when using the crane.

• The articulated boom must not be fully closed and then press the lifting arm pressed

downward. The crane is designed to lift timber and not pressing down on it. Maximum driving

speed is 30 km/h.

• Loads must be spread evenly across the trailer. All protruding loads should be well anchored.

• IMPORTANT! It is important that the trailer is on level and rm ground during loading to avoid

the trailer tipping over.

• Ensure that there is sucient clearance between the tractor, trailer, or highest point when you

are passing a low suspended power cable.

• Always check the oil level in the crane’s swivel housing. Low oil level can cause the arm to

swing uncontrolled.

• Warning! Never lift a load if the grapple loader arm is positioned at the end position (if fully

extended). Move the grapple loader closer to the trailer before lifting the load. Read the

crane's operating manual for more information about the lifting capacity.

• Keep the grapple loader low during transport. It must be positioned correctly to avoid the

trailer tipping over.

• Grease all lubrication points regularly.

Kellfri AB has a policy of continuous product development and therefore reserves the right to

make modications, e.g. to the design and appearance of the product, without prior notice.

RECYCLING

For scrapping, the equipment/product must be dismantled and transported to

a recycling station designated by your local authority. Any liquids should be col-

lected and transported to a recycling station designated by your local authority.

Contact your local authority for further information.

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FORESTRY TRAILERS/GRAPPLE LOADERS

Instructions from local health & safety authorities must be followed, as well as national laws

and regulations. The manufacturer/retailer is not liable for damage caused by the incorrect use

of the forestry crane and forestry trailer.

It is forbidden for persons without a tractor operator’s licence to use the machine.

Before using the forestry crane, you should make sure that:

• the crane is in good condition

• all necessary maintenance and checks have been carried out

• you have full visibility of the whole work area

• the crane is stable on a level surface

• the tractor’s parking brake is activated

Operation.

• It is forbidden to work with a damaged or defective machine.

• Use the tractor’s parking brake when working with the forestry trailer.

• Never lift loads heavier than those approved by the manufacturer. Lifting heavier loads is

a safety risk and the warranty does not apply.

• The speed of each hydraulic function is determined by the tractor’s hydraulic ow. The

hydraulic system is built for a hydraulic pressure of 170 to 180 bar.

• All warning decals must be clean and legible. Lost or damaged decals must be replaced.

New ones can be ordered from Kellfri.

• If hydraulic hoses are routed into the cab, they must be covered so that the user is pro-

tected against oil jets in the event of a hose rupture.

• We recommend that you connect the pressure hose to the single-acting hydraulic outlet

and the return hose to the oil tank via the return lter.

• If there is a blockage in the return hose, e.g. quick coupling not locked, the pressure could

rise above 12 bar and cause the control valve to break.

• Always switch o the pump before disconnecting the quick couplings from the tractor.

Articulated steering

The articulated steering is operated via one of the tractor’s double-acting hydraulic outlets.

During road transportation, the articulated steering must be blocked with the mechanical

locking pin.

Protective cab

The machine should only be operated with a tractor equipped with an approved safety cab.

Keep doors and windows closed while working.

When the tractor operator leaves the cab, all moving parts, including the engine, must have

stopped and the handbrake must be applied. When working with grapple loaders, the cab’s

rear window and rear side windows must consist of safety glass or be equipped with protec-

tive grilles. Keep the sunroof open when driving on icy water.

Vibrations.

If vibrations occur in the machine, it must be switched o immediately to investigate the

cause. Replace any damaged parts.

Warranty.

The machine must not be used until you have read and understood the operating instructions

carefully.

 Table of contents >>

Using the machine.

Warning! The machine may only be connected to the tractor if there is sucient weight on the front

and rear axles, so that the steering and brakes work when the machine is connected. If necessary,

use ballast weights, see the tractor’s instruction manual.

NOTE If the hydraulic hoses are not connected to the tractor in the prescribed order (return hose is

connected IN rst and OUT last), there is a risk of damage to the seals on the valve block.

Connect the hydraulic hoses to the single/double-acting outlet on the tractor (clean the connections

thoroughly before connecting.) Always connect the return hose rst and then the pressure hose to

the driving hydraulic system (which must be depressurised when connected). When disconnecting,

use the reverse order i.e. disconnect the pressure hose rst, then disconnect the return hose.

Connecting equipment

Read through the operating manual in its entirety.

It is recommended that the control is positioned close to the tractor. Hydraulic hoses must not be

attached inside the cab.

Connect the grapple loader valve block pressure and return hoses. Make sure the pressure and

return hoses are connected correctly. The valve block may be damaged if the hoses are connected

incorrectly.

Connect the hoses to the frame steering, the tractor must be tted with dual action hydraulic outlets.

Check the drawbar eye on the trailer. Then hitch the timber trailer onto the tractor. Operate and

carefully check movements of the equipment. Hoses must not be stretched or rub against sharp

edges, etc. Correct if necessary. Tighten leaking connections if there are any leaks. Do not overtighten

the connections. If they are overloaded, they can break. Check the air pressure in the tyres. Max. air

pressure 2.5 bar.

Use/maintenance instructions.

• Check that the equipment is undamaged before connecting it to the vehicle.

• Connect the equipment and lock it in place.

• Operation is performed from the tractor’s driver's seat.

• There is usually air in the system at the start. Carefully extend all cylinders fully a few of times to

purge any air from the system.

• Calmly and methodically practise the movement pattern used for loading and unloading tim-

ber on the trailer.

• Keep the crane low down when in transit.

• There is less stability at the beginning of the loading process.

• Both stabilisers must be lowered when loading and unloading timber. Timber must bit be pulled

with the crane when driving the tractor. The tractor must be stationary when using the crane.

• The articulated boom must not be fully closed and then press the lifting arm pressed down-

ward. The crane is designed to lift timber, not press down on it.

• Maximum driving speed is 30 km/h.

NOTE

Do NOT leave the cab until:

-You have attached and unloaded the grapple loader.

-You have applied the brakes on the tractor.

-There is less stability when starting to load.



Table of contents >>

Adjustments.

• The vehicle's owner is responsible for ensuring that the vehicle's condition complies with

the regulations.

• The tractor’s handling, steering and braking characteristics dier depending on whether

or not the trailer is loaded. The driver must adapt to changing driving characteristics.

• When driving on and o-road, a loaded trailer is signicantly more dicult to drive than

a trailer without load. Because of the greater mass, the braking distance is signicantly

longer than with an unloaded trailer. Adjust the speed.

• If the driver cannot see the area behind the vehicle, he/she must ask for instructions from

another person to reverse the vehicle. Instructing persons must remain within the driver’s

eld of vision and not between the tractor and the machine.

• We recommend only using the trailer from -20 up to +30 degrees. Bear in mind that work-

ing in both low and high temperatures increases wear and tear and stress on seals and

hoses. The steel’s durability is also impaired and cracks can occur. When working at high

temperatures, remember to allow the oil to circulate freely in the system for a few min-

utes. Then run each function a few times so that seals and hoses are softened before full

pressure is applied. During extremely hot periods, be careful with the temperature of the

oil. Temperatures above 80 degrees destroy the properties of the oil and damage seals

and hoses.

Drawbar eye.

The wear limit of the drawbar eye is 20%. The timber trailer is equipped with a drawbar eye

type SS 3281. Regularly check the eye for wear and tear. If the wear exceeds 5 mm, replace the

eye. The maximum tensile load on the drawbar eye is 9 tonnes and the maximum pressure is

3 tonnes. If the drawbar eye is damaged, it must be replaced immediately. The drawbar eye

must be checked for defects each time the trailer is put into use. It is the user’s responsibility

to carry out checks.

Lubrication instructions.

Pump grease into the bearing until it comes out the side of the bearing, wipe o the excess.

Turn the joint (if possible) 180 degrees, repeat step 1. This ensures a good distribution of the

lubricant.

When lubricating the bogie bearing, it must be supported from the ground so that grease

ends up on both sides of the pin.

Service.

Regularly check the condition of the rig. If cracks, twists, bends, gaps or fatigue are discovered,

stop using the equipment and rectify the fault. Worn parts must be replaced. The hydraulic

system must only be operated using hydraulic oil intended for the purpose. Use gearbox

oil SAE 80 (2.5 L) or similar in the slewing housing. All grease points must be lubricated

every 25 hours. Retighten all nuts and bolts after a few hours of operation and at the end of a

day's work. Disconnect the equipment from the tractor while faults are being repaired. Wash

down the equipment with water after use.

Before the start of the season.

All of the above items should be checked. A properly serviced machine will have a signicantly

longer service life and trouble-free operation.

At the end of the season.

The machine must be thoroughly cleaned, then lubricated and serviced. Replace worn or

damaged parts. When the machine is dry, we recommend that you apply a thin layer of oil to

the areas where the paint has worn o. Also grease the external piston rods. Store the machine

in a dry place. This extends the service life of the product.

 Table of contents >>

Wheels and tyres.

• To ensure optimal operational safety, the wheels and tires of the machine must be checked

regularly.

• Check that all the tyres have the correct air pressure.

• Wheel rims must be checked regularly for signs of damage. If the condition of the tyre or

wheel no longer allows full operational safety, it must be replaced.

• After rst use, check all wheel nuts and retighten if necessary.

• Use of non-factory-tted tyres or those oered by the factory voids the machine warranty.

Bring the arm closer to the trailer before lifting the load.

Do not lift the load with the arm fully extended.

Points to remember: Never lift a load if the grapple loader arm is positioned at the end

position (if fully extended). Move the grapple loader closer to the trailer before lifting the load.

Remember that the grapple loader’s lifting capacity is lower when the grapple is positioned

furthest out.



Table of contents >>

OPERATIONTAKEN FROM THE "KÖR ÅT SKOGEN RÄTT OCH SÄKERT [CORRECT AND SAFE FOREST OPERATIONS]" BOOKLET

PUBLISHED BY THE SWEDISH UNIVERSITY OF AGRICULTURAL SCIENCES"

Most accidents occur due to toppling over or if the tractor turns over. The worse the terrain is

or the greater the load, the greater the risk of an accident.

• Important advice to reduce the risk of accidents: Keep a safe distance when driving

under power lines. No part of the crane may be closer than: With high-voltage power

lines 6 metres, and low-voltage power lines 2 metres.

• Drive straight up or down steep hilly terrain.

Do not drive up slopes that are too steep to drive up. As the tractor and trailer's centre of

gravity is displaced backwards on a slope, there is a risk that the tractor may tip up. Use ad-

ditional load weights if necessary. The same gear must be used driving down a slope as used

when driving up it. Do not put the tractor into neutral when driving down a slope.

• Minimise the amount of driving across slopes.

The more the rig tilts, the more the weight is displaced to the point where the rig tips over.

REMEMBER!

It is harder to control a large load than a small one, so do not load the trailer with too much timber!

2 m

6 m

 Table of contents >>

LOADING WORK

Basic operation

If you are not accustomed to using a grapple loader, you should rst practice basic crane

operation movements.

Exercises that shorten the learning time are set out below. The timber trailer's stabilisers must

be used during all loading and unloading work. The ground under the stabilisers must be

level and stable as there is a risk of overturning when working on slopes. Therefore, it is very

important that the trailer is loaded and unloaded on a level surface.

PRACTICE STEPS

1.One lever at a time: Begin with one function at a time. Operate the crane using a low and

even engine speed. Check which crane movements are suitable for the tractor. The operator

must feel completely comfortable with the grapple loader's movement pattern. Practice

starting and stopping each movement smoothly to ensure the grapple does not sway when

in operation. Do not run grapple loader functions to their end positions at full speed.

GRAPPLE

ROTATORJIB

LIFT

SWIVEL

2. PARALLEL DISPLACEMENT

Once you have mastered the rst exercise, the next one is to place the grapple about 0.5

metres above the ground as far from the trailer as possible with the grapple loader turned at

a right angle to the trailer. Move the grapple back and forth toward the trailer parallel to the

ground. The movements should stop and start smoothly here too.

3. LOADING AND UNLOADING

Set up a reasonably high pile of logs. Grip the pile and place the gripping point so that the

lowest point of the timber tilts toward the headboard. Lift the timber in towards the trailer

before using any rotating or lifting movements. You are in full control once grapple move-

ments are smooth and there is no swaying.

By following these instructions you do not have to retighten the hose connections in the

rotator so often. You can practise a movement pattern that, for instance, enhances safety by

working calmly and methodically. The crane operating techniques take a few weeks/months

to learn before you can work at full capacity.

The risk of accidents is greater than normal during the learning phase. Pulling the wrong

lever to let the timber slide o the grapple when you least expect it can be happen easily

during this process. Therefore, you should leave a generous amount of room around you to

manoeuvre when practising.

WARNING!Never leave the cab until:

- The grapple loader is attached and unloaded and the tractor brakes

are engaged.

NB: There is less stability at the beginning of the loading process.

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Kellfri 21-SV20.1100 Owner's manual

Brand: Kellfri

Model: 21-SV20.1100

Type: Owner's manual

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