MQ Multiquip MVH402GHB User manual

MULTIQUIP INC

..

. PARTS DEPARTMENT:

18910 WILMINGTON AVE. 800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244 800-478-1244

FAX: 310-537-3927 FAX: 310-631-5032

E-mail:[email protected] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #0 (12/17/03)

OPERATION AND PARTS MANUAL

Reversible Plate

Compactor

Model

MVH-402GHB

PAGE 2 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

MULTIQUIP’S MAIN PHONE NUMBERS

800-421-1244 FAX: 310-537-3927

310-537-3700

PARTS DEPARTMENT

800-427-1244 FAX: 800-672-7877

310-537-3700 FAX: 310-637-3284

MAYCO PARTS

800-306-2926 FAX: 800-672-7877

310-537-3700 FAX: 310-637-3284

SERVICE DEPARTMENT

800-478-1244 FAX: 310-537-4259

310-537-3700

MQ POWER SERVICE DEPARTMENT

800-835-2551 FAX: 310-638-8046

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: 310-631-5032

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173

310-537-3700, EXT. 279

PAGE 4 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

TABLE OF CONTENTS

PP

P

ARAR

AR

TS ILLUSTRATS ILLUSTRA

TS ILLUSTRA

TIONSTIONS

TIONS

Decal Placement ................................................ 30-31

Vibrating Plate Assembly ................................... 32-33

Base and Engine Assembly ............................... 34-35

Vibrator Assembly .............................................. 36-39

Hydraulic System Assembly ............................... 40-41

Control Handle Assembly .................................. 42-45

Battery Assembly ............................................... 46-47

HONDA GX390K1SMX2HONDA GX390K1SMX2

HONDA GX390K1SMX2

ENGINEENGINE

ENGINE

Air Cleaner Assembly......................................... 48-49

Camshaft Assembly ........................................... 50-51

Carburetor Assembly ......................................... 52-53

Control Assembly ............................................... 54-55

Crankcase Cover Assembly ............................... 56-57

Crankshaft Assembly ......................................... 58-59

Cylinder Barrel Assembly ................................... 60-61

Cylinder Head Assembly .................................... 62-63

Fan Cover Assembly .......................................... 64-65

Flywheel Assembly ............................................ 66-67

Fuel Tank Assembly ........................................... 68-69

Ignition Coil Assembly ........................................ 70-71

Muffler Assembly ............................................... 72-73

Piston Assembly ................................................. 74-75

Recoil Starter ..................................................... 76-77

Labels ................................................................ 78-79

Terms and Conditions Of Sale — Parts .................. 80

MIKASA MVH-402GHB

PLATE COMPACTOR

Proposition 65 Warning ..............................................2

Here's How To Get Help .............................................3

Table Of Contents ...................................................... 4

Parts Ordering Procedures ........................................5

Specifications .............................................................6

Dimensions ................................................................7

Safety Message Alert Symbols .............................. 8-9

Rules for Safe Operation ................................... 10-11

Operation and Safety Decals ...................................12

Features ...................................................................13

Plate Compactor Components .................................14

Engine Components ................................................15

Pre-Inspection ..........................................................16

Operation ........................................................... 17-19

Maintenance ...................................................... 20-23

Troubleshooting ................................................. 24-26

Explanation Of Code In Remarks Column ...............28

Suggested Spare Parts ............................................29

Specification and part

number are subject to

change without notice.

NOTE

As a continuing effort to

update our parts book,

contact the MULTIQUIP

literature department for

the latest revision of your

"Operation and Parts

Manual"

NOTE

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒

❒ Dealer name and address

❒❒

❒ Shipping address (if different than billing address)

❒❒

❒ Return fax number

❒❒

❒ Applicable model number

❒❒

❒ Quantity, part number and description of each part

❒❒

❒ Specify preferred method of shipment:

✓ FedEx or UPS Ground

✓ FedEx or UPS Second Day or Third Day

✓ FedEx or UPS Next Day

✓ Federal Express Priority One

✓ DHL

✓ Tr uc k

Here’s how to get help...

Please have the model and serial number on

hand when calling.

Parts Department

800-427-1244 Fax: 800-672-7877

310-537-3700 Fax: 310-637-3284

Mayco Parts

800-306-2926 Fax: 800-672-7877

310-537-3700 Fax: 310-637-3284

Service Department

800-478-1244 Fax: 310-537-4259

310-537-3700

MQ Power Service Department

800-835-2551 Fax: 310-638-8046

310-537-3700

Technical Assistance

800-478-1244 Fax: 310-631-5032

Warranty Department

800-421-1244, Ext. 279 Fax: 310-537-1173

310-537-3700, Ext. 279

Multiquip’s Main Phone Numbers

800-421-1244 Fax: 310-537-3927

310-537-3700

Note: Unless otherwise indicated by customer, all

orders are treated as “Standard Orders”, and will

ship within 24 hours. We will make every effort to

ship “Air Shipments” the same day that the order is

received, if prior to 2PM west coast time. “Stock

Orders” must be so noted on fax or web forms.

Extra Discounts!

All parts orders which include complete part numbers

and are received by our automated web parts order

system, or by fax qualify for the following extra

discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances

when you order 10 or more

line items via Web or Fax!**

FedEx Ground Service

at no charge for freight

No other allowances on freight shipped by any other

carrier.

Place Your Parts Order Via Web or Fax

For Even More Savings!

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

MULTIQUIP INC.

18910 WILMINGTON AVENUE

POST OFFICE BOX 6254

CARSON, CALIFORNIA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: [email protected]

WWW: multiquip.com

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

PAGE 6 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — SPECIFICATIONS

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MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7

MVH-402GHB — DIMENSIONS

Figure 2. MVH-402GHB Reversible Plate Compactor

Dimensions

SNOISNEMID.3ELBAT

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A).mc6.431(.ni35

B).mc16(.ni42

C).mc68(.ni43

D).mc261(.ni8.36

E).mc79(.ni2.83

PAGE 8 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times when

operating this equipment. Failure to read and understand the

Safety Messages and Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and

efficient operation of the

Multiquip Model MVH-402GHB

Reversible Plate Compactor.

Refer to the engine

manufacturer’s instructions for data relative to its safe operation.

Before using this reversible plate compactor, ensure that

the operating individual has read and understands all

instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to

the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you do not follow

directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you do not follow

directions.

CAUTION: You CAN be injured if you

do not follow directions.

HAZARD SYMBOLS

Engine exhaust gases contain poisonous

carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined

area or enclosed structure that does not

provide ample free flow air.

Potential hazards associated with this reversible plate compactor

operation will be referenced with Hazard Symbols which appear

throughout this manual, and will be referenced in conjunction

with Safety Message Alert Symbols.

GASOLINE is extremely flammable, and its

vapors can cause an explosion if ignited. DO

NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank

while the engine is running or hot. DO NOT

overfill tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or

sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas

and away from sparks and flames. NEVER

use fuel as a cleaning agent.

Explosive Fuel

Lethal Exhaust Gases

Burn Hazards

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas

while the engine is running or immediately after

operations. Never operate the engine with heat

shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and

clothing away from all moving parts to prevent

injury.

NOTE

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9

Accidental Starting

MVH-402GHB — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the engine ON/OFF switch in

the OFF position, when the reversible plate

compactor is not in use.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual

to help prevent damage to your reversible plate compactor,

other property, or the surrounding environment.

ALWAYS wear approved eye and hearing

protection.

Sight and Hearing hazard

This reversible plate compactor,

other property, or the surrounding

environment could be damaged

if you do not follow instructions.

NOTE

PAGE 10 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — RULES FOR SAFE OPERATION

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when working with flammable

liquids. When refueling, stop the engine and allow it to cool.

DO NOT

smoke around or near the machine. Fire or

explosion could result from fuel vapors, or if fuel is spilled on

a hot engine.

■

NEVER operate the reversible plate compactor in an

explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

■

Topping-off to filler port is dangerous, as

it tends to spill fuel.

■

ALWAYS store the reversible plate compactor in a clean, dry

location out of the reach of children.

■

NEVER run engine without air cleaner. Severe engine

damage may occur.

■

NEVER leave the reversible plate compactor unattended,

turn off engine.

■

CAUTION must always be observed while servicing this

reversible plate compactor. Rotating parts can cause injury if

contacted.

■

DO NOT leave reversible plate compactor with engine

running. Use chock blocks if parking

reversible plate

compactor

on a grade.

■

NEVER touch the hot exhaust manifold,

muffler or cylinder. Allow these parts to

cool before servicing engine or

reversible plate compactor.

■

The engine of this reversible plate compactor requires an

adequate free flow of cooling air. NEVER operate the

reversible plate compactor in any enclosed or narrow area

where free flow of the air is

restricted. If the air flow is

restricted it will cause serious

damage to the reversible plate

compactor or engine and may

cause injury to people and

property. Remember the

vibration roller's engine gives

off DEADLY gases.

■

High Temperatures – Allow the engine to cool before adding

fuel or performing service and maintenance functions. Contact

with

hot

components can cause serious burns.

CAUTION:

Failure to follow instructions in this manual

may lead to serious injury or even death! This

equipment is to be operated by trained and

qualified personnel only! This equipment is

for industrial use only.

The following safety guidelines should always be used when

operating the MIKASA MVH-402GHB Reversible Plate

Compactor:

GENERAL SAFETY

■

DO NOT operate or service this equipment before

reading this entire manual.

■

This equipment should not be operated by

persons under 18 years of age.

■

NEVER operate this equipment without proper

protective clothing, shatterproof glasses, steel-

toed boots and other protective devices required

by the job. ALWAYS wear slip resistant safety

shoes or boots.

■

NEVER operate this equipment when not feeling

well due to fatigue, illness or taking medicine.

■

NEVER operate this equipment under the

influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage to

the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident

due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

ALWAYS wear proper respiratory (mask), hearing and eye

protection equipment when operating the reversible plate

compactor.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11

MVH-402GHB — RULES FOR SAFE OPERATION

■

NEVER disconnect any

"emergency or safety devices"

.

These devices are intended for operator safety. Disconnection

of these devices can cause severe injury, bodily harm or even

death! Disconnection of any of these devices will void all

warranties.

Loading and Unloading (Crane)

■

Before lifting, make sure that machine parts (hook and

vibration insulator) are not damaged and screws are not

loosened or lost.

■

Always make sure crane or lifting device has been properly

secured to the hook of guard frame on compactor.

■

NEVER lift the machine while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

Use one point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the

machine while lifting.

■

Try not to lift machine to unnecessary heights.

Transporting

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent

fuel from spilling.

■

Drain fuel when transporting compactor over long distances

or bad roads.

■

ALWAYS tie down the compactor during transportation by

securing the compactor's guard frame with rope.

Emergencies

■

ALWAYS know the location of the nearest

fire extinguisher

.

Maintenance Safety

■

NEVER lubricate components or attempt service on a

running machine.

■

ALWAYS allow the machine a proper amount of time to

cool before servicing.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and always replace

broken parts.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and

fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

■

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

■

In emergencies

always

know the location of the

nearest phone or

keep a phone on the job site

.

Also know the phone numbers of the nearest

ambulance

,

doctor

and

fire department

. This

information will be invaluable in the case of an

emergency.

■

ALWAYS know the location of the nearest

first aid kit

.

PAGE 12 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — OPERATION AND SAFETY DECALS

Figure 1. Operation and Safety Decals

Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals

become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13

MVH-402GHB — FEATURES

Plate Compactor

The Mikasa MVH-402GHB is a walk-behind, reversible plate

compactor designed for the compaction of sand, clay and

asphalt. This plate compactor is a powerful compacting tool

capable of applying a tremendous force in consecutive high

frequency vibrations to a soil surface. Its applications include

soil compacting for road, embankments and reservoirs as well

as backfilling for gas pipelines, water pipelines and cable

installation work.

Vibratory Plates

The vibratory plates of the MVH-402GHB produce low amplitude

high frequency vibrations, designed to compact granular soils.

The resulting vibrations cause forward motion. The engine and

handle are vibration isolated from the vibrating plate. The heavier

the plate, the more compaction force it generates.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow

a smooth transition for forward and reverse travel, plus increased

compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for

semi-cohesive soils.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 4200

vpm (vibrations per minute). The forward and reverse travel speed

of the compactor is approximately 75.5 ft./minute (23 meters/

minute).

Engine

The Mikasa MVH-402GHB Plate Compactor is equipped with a

HONDA GX390K1 gasoline engine.

Controls

Before starting the MVH-402GHB Plate Compactor, identify and

understand the function of the controls and components as

indicated in Figure 3.

PAGE 14 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — PLATE COMPACTOR COMPONENTS

Figure 3. MVH-402GHB Reversible Plate

Compactor Components

Figure 3 illustrates the location of the major components

for the MVH-402GHB Reversible Plate Compactor. The

function of each component is described below:

1. Hand Grip – When operating the compactor use this hand

grip to maneuver the compactor.

2. Forward & Reverse Lever –

Push

the lever forward, the

compactor will move in a forward direction,

pull

the lever

backwards, the compactor will move in backwards direction.

Placing the lever in the middle (midway) will cause the

compactor not to move (neutral).

3. Handle Bar – When operating the compactor, this handle

is to be in the downward position. When the compactor is

to be

stored

, move the handle bar to the upright position.

4. Guard Hook - Used to lift the machine with crane or other

lifting device.

5. Stopper - Locks the handle in place in the upward position

for stowing.

6. Engine – This plate compactor uses a HONDA GX390K1

gasoline engine. Refer to the owner’s manual for engine

information and related topics.

7. Battery - Maintenance-free type requiring no electrode

replenishment.

8. Belt Cover – Remove this cover to gain access to the V-

belts. NEVER run the compactor without the V-belt cover. If

the V-belt cover is not installed, the possibility exist that

your hand may get caught between the V-belt and clutch,

thus causing serious injury and bodily harm.

9. Base Plate – Designed to compact sand, clay, and asphalt.

10. Oil Tank – Fill with proper grade of diesel engine oil.

11. Vibration Case – Encloses the eccentric, gears and

counter weights.

12. Hydraulic Cylinder – Activated by moving the travel lever.

The cylinder controls the direction of movement by the plate

compactor.

13. Shock Absorber – Protects plate compactor from damage

by absorbing vibration during operation.

14. Throttle Lever – Controls the speed of the plate compactor.

Place straight vertically to start, push fully counterclockwise

for full throttle and fully clockwise to stop plate compactor.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 15

MVH-402GHB — ENGINE COMPONENTS

Figure 4. MVH-402GHB Engine Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine

manual for instructions & details of operation and servicing.

Operating the engine without an air

filter, with a damaged air filter, or a

filter in need of replacement will

allow dirt to enter the engine,

causing rapid engine wear.

NOTE

1. Fuel Filler Cap – Remove this cap to add unleaded

gasoline to the fuel tank. Make sure cap is tightened

securely. DO NOT over fill.

Adding fuel to the tank should be

accomplished only when the engine is

stopped and has had an

opportunity to cool down.

In the event of a fuel spill,

DO NOT attempt to start the engine until the

fuel residue has been completely wiped up,

and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

advanced forward

SLOW

, lever back toward operator

FAST

).

3. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and

smoothly.

4. Starter Grip – Grip this handle to start engine. See engine

starting section of this manual.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

6. Choke Lever – Used in the starting of a cold engine, or in

cold weather conditions. The choke enriches the fuel

mixture.

8. Spark Plug – Provides spark to the ignition system. Set

spark plug gap (HONDA) to 0.6 - 0.7 mm (0.028 - 0.031

inch). Clean spark plug once a week.

9. Muffler – Used to reduce noise and emissions. Engine

components can generate extreme heat. To prevent burns,

DO NOT touch these areas while the engine is running or

immediately after operating. NEVER operate the engine with

the muffler removed.

WARNINGWARNING

WARNING

Engine components can generate extreme

heat. To prevent burns, DO

NOT touch these areas

while the engine is running

or immediately after

operating. NEVER operate the engine with the

muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional

information refer to engine owner's manual.

WARNINGWARNING

WARNING

7. Air Cleaner – Prevents dirt and other debris from entering

the fuel system. Remove wing-nut on top of air filter

cannister to gain access to filter element.

PAGE 16 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — PRE-INSPECTION

Figure 5. Oil Dipstick Removal

Figure 6. Refueling

Checking The Fuel

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low,

replenish with unleaded fuel (Figure 6).

3. When refueling, be sure to use a strainer for filtration. DO NOT

top-off fuel. Wipe up any spilled fuel.

CAUTION :

DO NOT overfill oil tank. This could cause oil

leaks and sluggish operation. Clean cap and

surrounding area before opening to prevent

dirt from entering tank.

CAUTION :

Never operate the

compactor in a confined

area or enclosed structure

that does not provide ample

free flow of air.

3. If the oil level is low, fill to the edge of the oil filler hole with

the recommended oil type (Table 4). Maximum oil capacity

is 1.74 quarts (1.65 liters).

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Explosive Fuel

DANGER

Diesel fuel is highly flammable and can be

dangerous if mishandled. DO NOT smoke

while refueling. DO NOT attempt to refuel the

compactor if the engine is

hot!

or

running.

DANGER

Fuel spillage on a hot engine can case a fire

or explosion. If fuel spillage occurs, wipe up

the spilled fuel completely to prevent fire haz-

ards. NEVER smoke around or near the

compactor.

ENGINE OIL

DIPSTICK

ENGINE OIL

FILLER HOLE

ALWAYS wear approved eye and hearing

protection before operating the compactor.

Before Starting

1. Read safety instructions at the

beginning of manual.

2. Familiarize yourself with the operating

and control elements of the machine

and the working environment. This includes obstacles in

the working area, bearing capacity of the ground and the

necessary safety provisions.

3. Check the air filter for dirt and dust. If the air filter is dirty,

replace air filter with a new one as required.

4. Check fastening nuts and bolts for tightness. Loose threads

may cause damage to the machine when vibrating.

5. Understand the geographical features and regulations of

the job site.

6. Clean the compactor, removing dirt and dust, particularly,

the bottom of the plate, engine cooling air inlet.

Checking Engine Oil Level

1. Make sure that the machine is situated in a flat

surface so that level measurements will be accurate.

2. Pull out the dipstick from the oil tank (Figure 5).

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17

MVH-402GHB — OPERATION

This section is intended to assist the operator with the

initial

start-up

of the compactor. It is extremely important that this

section be read carefully before attempting to use the compactor

in the field.

Refer to Figures 3 and 4 for the location of controls and

components.

Adjusting Handle Height

The height of the handle is adjustable for your comfort .

1. Loosen the butterfly screw (Figure 7).

2. Turn the grip clockwise to raise the handle or counterclock-

wise to lower the handle.

3. When the handle is raised to the desired height, tighten the

butterfly screw.

CAUTION :

Figure 7. Handle Adjustment

2. Move the throttle lever to the START position by opening

it to about 20 degrees (Figure 9).

3. Place the

choke lever

(Figure 10) in the CLOSED position

if starting a

cold

engine.

Starting the Engine

Recoil Start

1. 1. Place the engine

fuel valve lever

to the "ON" position.

(Figure 8).

Figure 8. Fuel Valve Lever

Figure 9. Throttle Lever (Start)

4. Place the

choke lever

(Figure 11) in the OPEN position if

starting a

warm engine

or the

temperature is warm.

Figure 10. Engine Choke Lever (Open)

Figure 11. Engine Choke Lever (Closed)

DO NOT attempt to operate

the compactor until the

Safety, General Information and Inspection

sections of this manual have been

read and

thoroughly understood.

PAGE 18 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — OPERATION

1. Grasp the compactor's hand grip and move the engine

throttle lever (Figure 15) quickly to the

fast

position.

2. With the throttle lever in the fast position, the engine speed

should be around 2,300 RPM, therefore engaging the cen-

trifugal clutch.

Figure 15. Throttle Lever ((Fast)

ALWAYS move the throttle lever

quickly without hesitation, because

increasing the engine speed slowly

causes the clutch to slip.

NOTE

3. To make the compactor move in the forward direction push

the travel lever ( Figure 16) forward.

Figure 16. Direction Lever

Traveling

Make sure to follow all safety rules referenced

in the safety section of this manual before

operating compactor. Keep work area clear of

debris and other objects that could cause

damage to the compactor or bodily injury.

CAUTION :

5. Place the

engine ON/OFF switch

(Figure 12) in the "

ON

"

position.

6. Grasp the starter grip (Figure 13) and slowly pull it out. The

resistance becomes the hardest at a certain position, corre-

sponding to the compression point. Pull the starter grip briskly

and smoothly for starting.

7. If the engine has started, slowly return the choke lever

(Figure 14 ) to the

CLOSED

position. If the engine has not

started repeat steps 1 through 6.

Figure 13. Starter Grip

8. Before the compactor is placed into operation, run the engine

for several minutes. Check for fuel leaks, and noises that

would be associated with a loose component.

Figure 14. Choke Lever (Closed)

Make sure to follow all safety rules referenced

in the safety section of this manual before

operating compactor. Keep work area clear of

debris and other objects that could cause

damage to the compactor or bodily injury.

CAUTION :

Figure 12. Engine ON/OFF Switch (ON Position)

4. To make the compactor move in the reverse direction pull the

travel lever ( Figure 16) backwards.

5. Firmly gasp the compactor's hand grip, the compactor will

begin moving in the desired position when the direction lever

has been placed in the desired position.

MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03) — PAGE 19

MVH-402GHB — OPERATION

6. Slowly walk behind the compactor and be on the lookout for

any large objects or foreign matter that might cause damage

to the compactor or bodily injury.

7. If travel lever is placed in the neutral position, the machine will

vibrate in place.

8. To move the compactor laterally, hold the hand grip firmly and

swing compactor. Do not swing compactor while gripping the

travel lever.

Stopping

1. Return the throttle lever to the START position. Allow

the machine to cool down for 2 to 3 minutes.

2. Turn the throttle lever to the STOP position (Figure

17) to stop the engine.

3. Turn the engine ON/OFF switch to the “OFF” position

(Figure 18).

4. Place the

fuel shut-off lever

(Figure 19) in the OFF position.

Figure 17. Throttle Lever (Stop)

Stowing the Handle

1. Push up the handle (Figure 20).

2. Pull the stopper grip upward into the hole of the guard

frame to lock the handle.

Figure 20. Stowing the Handle

Lifting

1. Use a crane or lift to load and unload the machine. A

skilled crane operator is required to perform the job.

2. When lifting the machine, check for any damaged or

loose bolts, lifting hooks, and shock mounts.

3. Check any damaged or loose bolts in the guard frame to

avoid machine sliding off.

4. Make sure that the machine is shut off before machine is

lifted.

5. Use reliable cable for lifting.

6. Always lift the machine vertically and keep the

machine away from workers and animals.

7. Do not lift the machine higher than the required

height.

Transporting

1. Always make sure that the machine is shut off while

being transported.

2. Check that the fuel cap is properly closed and

tightened.

3. When traveling long distances or on rugged terrain,

drain the fuel of the machine before transporting.

4. Tie down the machine securely on the

transportation so that it will not move or topple over.

Figure 18. Engine ON/OFF Switch (OFF)

Emergency Shutdown

1. Move the throttle lever quickly to the

STOP

position, and

place the engine ON/OFF switch in the

OFF

position.

Figure 19. Fuel Valve Lever (OFF)

PAGE 20 — MQ-MIKASA MVH-402GHB PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (12/17/03)

MVH-402GHB — MAINTENANCE

Inspection and Maintenance Service Tables.

To make sure your plate compactor is always in good working

condition before using, carry out the maintenance inspection in

accordance with Tables 5 through 7.

Daily Service

z

Check for leakage of fuel or oil.

z

Check for loose screws including tightness. See Table 6

below (tightening torque ), for retightening:

z

Remove soil and clean the bottom of compaction plate.

z

Check hydraulic pump, piping and hose for any leakage. A

loosened hydraulic hose can be a cause for leakage. Check

hydraulic hose connections with wrench applied for

tightness.

z

Check engine oil.

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Inspection and other services should

ALWAYS be carried out on hard and level

ground with the engine shutdown. These

inspection intervals are for operation under

normal conditions. Adjust your inspection

intervals based on the number hours plate compactor is in use,

and particular working conditions.

CAUTION :

Fuel piping and connections should be

replaced every 2 years.

CAUTION :

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