Intelligent Motion Systems Welding System Integral Driver and Power Supply User manual

Intelligent Motion Systems
Brand
Intelligent Motion Systems
Model
Welding System Integral Driver and Power Supply
Type
User manual

This manual is also suitable for

Intelligent Motion Systems Welding System Integral Driver and Power Supply is a compact, high-performance microstepping system designed for welding applications. It features a built-in power supply, advanced surface mount, and ASIC technology, providing high output current (7 Amps RMS, 10 Amps Peak) and up to 51,200 steps/rev. With 14 selectable resolutions and automatic current reduction, it optimizes performance and efficiency. The system includes fault and power indicators, optically isolated inputs, and protection against short circuits and over-temperature.

Intelligent Motion Systems Welding System Integral Driver and Power Supply is a compact, high-performance microstepping system designed for welding applications. It features a built-in power supply, advanced surface mount, and ASIC technology, providing high output current (7 Amps RMS, 10 Amps Peak) and up to 51,200 steps/rev. With 14 selectable resolutions and automatic current reduction, it optimizes performance and efficiency. The system includes fault and power indicators, optically isolated inputs, and protection against short circuits and over-temperature.

REV101805
FEATURES
•
Integral Driver and Power Supply
•
Low Cost
•
Extremely Compact
(4.0 x 6.7 x 4.4 inches)
(101 X 171 X 112 mm)
•
(7 Amps RMS, 10 Amps Peak)
•
Advanced Surface Mount and
ASIC Technology
•
115/240 VAC, 50/60 Hz
Ver sions
•
No Minimum Inductance
•
Fault and Power Indicators
•
Up to a 10 MHz Step Clock Rate
•
Optically Isolated Inputs
•
Automatic Current Reduction
•
Short Circuit and Over
Tem per a ture Protection
•
Up to 51,200 Steps/Rev
•
Automatically Switches
Be tween Slow and Fast Decay
for Un matched Performance
•
14 Selectable Resolutions, in
Both Decimal and Binary
•
Fault Output
•
Optional Rack Mounting
•
Number of Microsteps Per
Step Can Be Changed
On-The-Fly without Motor
Movement Interruption
•
20 kHz Chopping Rate
•
Built-in Line Filter
•
Optional On-Board Indexer and
Encoder Feedback
Incorporated into the PANTHER
HD driv er are proprietary circuits
that minimize rip ple current while
maintaining a 20 kHz chopping
rate. This prevents ad di tion al mo-
tor heat ing that is common with
driv ers re quir ing higher chopping
rates. Now low inductance stepper
motors can be used to improve high
speed per for mance and system
ef cien cy.
The PANTHER HD allows you to
change the number of microsteps
per step at any time. There is no
need to reset the driver. Built into
the driver are 14 different res o lu -
tions in both binary and decimal, al-
lowing the user to rapidly move long
distances, yet precisely po si tion the
motor at the end of travel without
the ex pense of high per for mance
controllers.
For many low and medium power
applications, the PANTHER HD pro-
vides a low cost, compact solution
along with in no va tive features found
only in IMS drivers.
DESCRIPTION
The PANTHER HD is a high per for -
mance, low cost microstepping driv-
er with in te gral power supply that in-
cor po rates ad vanced sur face mount
and ASIC tech nol o gy. The PANTHER
HD is small, easy to in ter face and
use, yet powerful enough to handle
the most de mand ing applications.
The heart of the PANTHER HD is
our IM1007 OEM microstepping
driv er which utilizes our highly in-
te grat ed IM2000 microstepping
con trol ler IC.

COMPLETE HIGH PERFORMANCE
MICROSTEPPING SYSTEM
COMPLETE HIGH PERFORMANCE
MICROSTEPPING SYSTEM
BLOCK DIAGRAM
REV101805
ELECTRICAL SPECIFICATIONS
Input Voltage
...............................................................
.....
90 to 128 VAC or optional 180 to 264 VAC, 50/60 Hz
Drive Current Per Phase
...............................................................
.............
2 to 10 Amps Peak (Max 7 Amps RMS)
Isolated Logic Inputs
...................................................
Step Clock, Direction, Enable, Reset, Microstep Res o lu tion 0 – 3
Step Frequency (Max)
...............................................................
...............................................................
.........
1.8 MHz
Steps/Revolutions – with 1.8° Step Motors
...................
400, 800, 1000, 1600, 2000, 3200, 5000, 6400,
10000, 12800, 25000, 25600, 50000, 51200
Status Indicators (LEDs)
...............................................................
..............................................................
Power, Fault
Protection
...............................................................
...................
Thermal, Over/Under Voltage, Ø to Ø, Ø to Ground
and Ø to +V
BUS
Short Circuit
4.400
(111.76)
6.740
(171.20)
0.500
(12.70)
0.090
(2.29)
P1
P2
1
13
1
6
POWER FAULT
5.400
(137.16)
0.370
(9.40) TYP.
0.250
(5.35)
TYP.
0.500
(12.70)
0.210
(5.33) TYP.
1.930
(49.02)
TYP.
3.980
(101)
FAULT POWER
5.060
(128.52)
4.18
(106.0)
(Rack Mount Version)
PIN ASSIGNMENTS
CONNECTOR P1
CONNECTOR P2
PIN
FUNCTION
PIN
FUNCTION
1
Phase A
1
Microstep Resolution Select 0
2
Phase /A
2
Microstep Resolution Select 1
3
Phase B
3
Microstep Resolution Select 2
4
Phase /B
4
Microstep Resolution Select 3
5
AC Neutral
5
Step Clock
6
AC Line
6
Direction
7
Enable
8
Reset
9
Opto Supply
10
Fault
11
Ground
12
Current Adjust
13
Reduction Adjust
TEMPERATURE
St
orage
............................................................
–40 to +125° C
Case
...............................................................
.........
0 to +60° C
ORDER INFORMATION
Name
Part Number
Microstepping System
..........................................
Panther HD
Rack Mounting Option
.....................
add –RM to basic part #
240 VAC Input Voltage
..................
add –240 to basic part #
Small End Screwdriver
.....................................................
SD–1
MECHANICAL
Dimensions in Inches (mm)
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Intelligent Motion Systems Welding System Integral Driver and Power Supply User manual

Intelligent Motion Systems
Brand
Intelligent Motion Systems
Model
Welding System Integral Driver and Power Supply
Type
User manual
This manual is also suitable for

Intelligent Motion Systems Welding System Integral Driver and Power Supply is a compact, high-performance microstepping system designed for welding applications. It features a built-in power supply, advanced surface mount, and ASIC technology, providing high output current (7 Amps RMS, 10 Amps Peak) and up to 51,200 steps/rev. With 14 selectable resolutions and automatic current reduction, it optimizes performance and efficiency. The system includes fault and power indicators, optically isolated inputs, and protection against short circuits and over-temperature.

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