Volvo D13F User manual

Volvo Trucks. Driving Success.

R

OPERATOR'S MANUAL

VEHICLE MAINTENANCE

VN,VHD

Volvo d11f and d13f engines

Table of Contents i

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Warning Label Information . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Information for the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Exhaust and Noise Emissions . . . . . . . . . . . . . . . . . . . . . . . . 5

Label Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fuse and Relay Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Proper Maintenance Procedure . . . . . . . . . . . . . . . . . . . . . . 24

Injury Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Engine Damage Prevention . . . . . . . . . . . . . . . . . . . . . . . . . 34

Electric System Damage Prevention . . . . . . . . . . . . . . . . . . 36

Reporting Safety Defects . . . . . . . . . . . . . . . . . . . . . . . . . . 38

General Engine Information . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Engine Overview, D11F and D13F Left Side View . . . . . . 39

Engine Overview, D11F and D13F Right Side View . . . . . 40

Engine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Engine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Engine Components, Service Schedules . . . . . . . . . . . . . . . 43

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Diesel Particulate Filters (If Equipped) . . . . . . . . . . . . . . . 65

Fan and Auxiliary Drive Belts . . . . . . . . . . . . . . . . . . . . . . 66

Turbocharger and Charge Air Cooler . . . . . . . . . . . . . . . . . 68

Fuel System Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Transmission, Clutch and Rear Axle Maintenance . . . . . . . 73

Steering and Brakes Maintenance . . . . . . . . . . . . . . . . . . . . 76

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . . . . 80

Tires, Wheels and Hub Maintenance . . . . . . . . . . . . . . . . . 82

Chassis Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Cab Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Oil Capacity Tables and Viscosity Charts . . . . . . . . . . . . 108

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ii Table of Contents

Service Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Service Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Scheduled Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Repair Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Tire Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Fuel and Oil Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Service Assistance and Manuals . . . . . . . . . . . . . . . . . . . . 122

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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Foreword 1

FOREWORD

DO NOT Remove this manual from the vehicle. It contains important

operational and safety information that is needed by all drivers and owners of

this vehicle.

This manual contains information concerning the safe operation of your

vehicle. It is extremely important that this information is read and understood

before the vehicle is operated. This manual also contains a considerable

amount of information concerning the vehicle, such as vehicle identification,

Preventive Maintenance recommendations and a log for your service records.

Please keep this in the vehicle at all times. Information from other component

manufacturers is supplied in separate manuals in the Owner's Package.

It is important that this manual stay with the vehicle when it is sold. Important

safety information must be passed on to the new customer. The service

information contained in this manual gives the owner important information

about maintaining the vehicle but is not intended as a substitute for the

Preventive Maintenance Service Manual and must not be regarded as such.

The National Highway Traffic Safety Administration (NHTSA) and Volvo

Trucks North America should be informed immediately if you believe that the

vehicle has a defect that could cause a crash, injury or death.

Contact NHTSA by calling the Auto Safety Hotline at 1 (888) 327-4236, by

writing to NHTSA, U.S. Department of Transportation, Washington, DC

20590, by TTY at 1 (800) 424-9153, or visit their website at

www.nhtsa.dot.gov.

Volvo Trucks North America

Greensboro, NC USA

Order number: PV776-21012002

retrieval system, or transmitted in any forms by any means, electronic,

mechanical, photocopying, recording or otherwise, without the prior written

permission of Volvo Trucks North America.

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2 Foreword

WARNING LABEL INFORMATION

IMPORTANT: Before driving this vehicle, be certain that you have read

and that you fully understand each and every step of the driving and

handling information in this Operator's Manual. Be certain that you fully

understand and follow all safety warnings. It is extremely important that

this information is read and understood before the vehicle is operated.

IT IS IMPORTANT THAT THE FOLLOWING INFORMATION

CONCERNING LABELS BE READ, UNDERSTOOD AND ALWAYS

FOLLOWED.

The following types of labels are used throughout this manual:

A note defines an operating procedure, practice, condition, etc., which is

essential to proper operation of the vehicle.

A danger label directs the operator's attention to unsafe practices which

could result in serious personal injury or death. The danger label is in white

type on a black background with a black border.

A warning label directs the operator's attention to unsafe practices which

could result in personal injury or severe damage to the vehicle. The

warning label is in black type on a gray background with a black border.

A caution label directs the operator's attention to unsafe practices where

personal injury is not likely but property damage could occur. The caution

label is in black type on a white background with a black border.

Warning and Advisory Labels

Advisory, Danger, Warning and Caution labels are placed in various locations

of the vehicle to alert drivers and service technicians about situations that may

lead to personal injury or equipment damage. In the event that a label is

damaged or missing the label must be replaced. Contact your authorized

Volvo Truck dealer for assistance regarding Warning and Advisory labels.

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General Information 3

GENERAL INFORMATION

INFORMATION FOR THE OWNER

If there are questions on the maintenance and performance of your vehicle,

please discuss them with your Volvo Truck dealer. Your authorized dealer is

required to have trained mechanics, special tools and spare parts to fully

service your vehicle. If necessary, your dealer will contact Volvo Trucks North

America or other manufacturers for any assistance.

In addition to this Maintenance Manual, there may be additional instruction/

operator's manuals supplied by component manufacturers. These manuals are

placed in the Owner's Package and placed in the cab. Be sure to read all the

manuals thoroughly before operating the vehicle.

Also, various safety labels may be placed on components by the component

manufacturer. Be sure to read and follow these labels to prevent damage to the

vehicle, personal injury or even death.

Information in this manual refers to Volvo components and Volvo drivetrain.

There is also certain information regarding the Cummins engine. For detailed

information on the Cummins engine or non-Volvo engines and/or drivetrains

contact your nearest Volvo Truck dealer.

Establish a Preventive Maintenance Program with the help of your local Volvo

Truck dealer. A Preventive Maintenance Program makes it possible to

maximize the amount of time your vehicle is up and running, resulting in

longer component life. This makes for a safer vehicle by reducing any

mechanical failures due to poor maintenance practices.

Federal law requires manufacturers to notify owners of its products in the

event of a Federal Motor Vehicle Safety Standard or if a safety related defect

is discovered. If you are not the original owner of this vehicle, please notify us

about the change in ownership at the address below or through an authorized

Volvo Truck dealer. This is the only way we will be able to contact you if

necessary.

Volvo Trucks North America

P. O. Box 26115

Greensboro, NC 27402-6115

United States of America

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4 General Information

This Maintenance Manual covers all Volvo vehicles manufactured by Volvo

Trucks North America, including the whole chassis and all Volvo

manufactured components. For specific maintenance information on vendor

components, manufactured by, for example: Cummins, Fuller, Meritor, etc.,

see the respective manufacturer's service and maintenance literature.

This manual, together with manuals for specific components (for example,

Volvo engine, Cummins engine, Eaton transmission, etc.) contain important

information to be able to operate this vehicle safely. They contain advice and

instructions which will enable you to get the operating economy and

performance that you expect from this quality vehicle.

All information, illustrations and specifications contained in this manual are

based upon the latest product information available at the time of publication.

If any questions arise concerning the current status of Federal or state laws,

the appropriate Federal or state agency should be contacted.

Illustrations are used for reference only and may differ slightly from the actual

vehicle, however, key components addressed in this manual are represented as

accurately as possible.

Volvo Trucks North America reserves the right to make changes at any time or

to change specifications or design without notice and without incurring

obligation.

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General Information 5

EXHAUST AND NOISE EMISSIONS

General

USA

The Federal Clean Air Act, Section 203 (a) (3), states the following

concerning the removal of air pollution control devices or modification of a

certified engine to a non-certified configuration:

“The following acts and the causing thereof are prohibited:

(3) For any person to remove or render inoperative any device or element of

design installed on or in a motor vehicle or motor vehicle engine in

compliance with regulations under this part prior to its sale and delivery to the

ultimate purchaser, or for any manufacturer or dealer knowingly to remove or

render inoperative any such design after sale and delivery to the ultimate

purchaser.”

Specifically, please note that no person may make such changes prior to the

sale and delivery of the vehicle to the ultimate purchaser, and, in addition, no

manufacturer or dealer may take such action after sale and delivery of the

vehicle to the ultimate purchaser. The law provides a penalty of up to

$10,000 for each violation.

Canada

The same conditions that apply in the USA apply to Canada, with one

exception. After the vehicle is sold to a retail customer, that is, the end user,

the jurisdiction controlling the emission control devices becomes the province

in which the vehicle is licensed. No changes should be made that render any or

all of the devices inoperative.

Should the owner/operator wish to make any changes to the emission control

devices, check with the provincial authority before making any such changes.

Mexico

The same conditions that apply in the USA apply to Mexico. Refer to the

Mexican Federal Law for Emission Control which adheres to EPA regulations.

No changes should be made that render any or all of the emissions control

devices inoperative.

Should the owner/operator wish to make any changes to the emission control

devices, check with the state authority before making any such changes.

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6 General Information

CALIFORNIA EMISSION CONTROL SYSTEMS WARRANTY

Warranty coverage is subject to change without notice. Contact your Volvo

Truck dealer for the current warranty statement.

The California Air Resources Board and Volvo Trucks North America

are pleased to explain the California emission control system warranty on

your new motor vehicle engine. In California, new motor vehicle engines must

be designed, built and equipped to meet the State’s stringent anti-smog

standards. Volvo Trucks North America must warrant the emission control

system on your engine for the period of time listed below provided there has

been no abuse, neglect, or improper maintenance of your engine.

Your emission control system may include parts such as the fuel-injection

system, turbocharger assembly, electronic control module and other

emission-related assemblies.

Where a warrantable condition exists, Volvo Trucks North America will repair

your engine at no cost to you including diagnosis, parts, and labor.

MANUFACTURER’S WARRANTY COVERAGE:

If an emission-related part of your engine is defective, the part will be repaired

or replaced by Volvo Trucks North America. This is your emission control

system DEFECTS WARRANTY.

OWNER’S WARRANTY RESPONSIBILITIES:

As the motor vehicle engine owner, you are responsible for the performance of

the required maintenance listed in this manual. Volvo Trucks North America

recommends that you retain all receipts covering maintenance of your vehicle,

but Volvo Trucks North America. cannot deny warranty solely for the lack of

receipts or for your failure to ensure the performance of all scheduled

maintenance listed in other manuals which were supplied with your vehicle.

You are responsible for presenting your motor vehicle engine to a VOLVO

dealer as soon as a problem exists. The warranty repairs should be completed

in a reasonable amount of time, not to exceed 30 days.

As the motor vehicle engine owner, you should also be aware that Volvo

Trucks North America may deny you warranty coverage if your vehicle or a

part has failed due to abuse, neglect, improper maintenance, or unapproved

modifications.

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General Information 7

If you have any questions regarding your warranty rights and responsibilities,

you should contact the Volvo Trucks North America Warranty Department at

P. O. Box 26115, Greensboro, NC 27402-6115, or the California Air

Resources Board at 9480 Telstar Avenue, El Monte, California 91731.

(Applicable only to vehicles and/or engines certified for sale and

registered in the State of California)

Volvo Trucks North America warrants the Emission Control Systems on each

new VOLVO diesel engine in a new VOLVO truck to comply with all State of

California emissions regulations applicable at the time of manufacture of the

engine, and to be free from defects in material and workmanship under normal

use and service up to 60 months, or 100,000 miles, or 3,000 engine operating

hours, whichever occurs first, provided all Volvo Trucks North America

maintenance requirements are followed as described in this manual. All

warranty periods are calculated from the date-in-service of the new vehicle.

The repair or replacement of defective parts will be made without charge for

the cost of parts and, if repairs are made at an authorized Volvo Trucks North

America dealership, there will be no charge for labor.

Volvo Trucks North America’s obligation under this warranty is limited to the

repair or replacement, at Volvo Trucks North America's option, of any part(s)

of the Emission Control Systems of such engine and/or vehicle found to be

defective upon examination by Volvo Trucks North America and provided that

such part(s) were returned to Volvo Trucks North America or its nearest

authorized Dealer within a reasonable period of time.

Qualifications and Limitations:

Not covered by the Emissions Control Systems Warranty:

앫 Malfunctions caused by misuse, improper adjustments, modification,

alteration, tampering, disconnection, improper or inadequate maintenance

and use of improper diesel fuel.

앫 Damage resulting from accident, acts of nature or other events beyond the

control of Volvo Trucks North America.

앫 Inconvenience, loss of use of the vehicle, commercial loss of any kind

including, but not limited to, consequential, incidental damages.

앫 Any vehicle in which the odometer has been altered or damaged so that

mileage cannot be readily determined.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES AND REPRESENTATIONS OR CONDITIONS,

STATUTORY OR OTHERWISE, EXPRESSED OR IMPLIED

INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE.

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8 General Information

PROCEDURES FOR HANDLING EMISSIONS CONTROL

SYSTEM WARRANTY

The following engine components are covered by the supplemental emissions

control system warranty policy as required by the California Code of

Regulations.

a. Turbocharger Assembly

b. VGT Actuator Control Valve

c. Charge Air Cooler

d. Unit Injectors

e. Engine Wiring Harness

f. Electronic Control Module

g. EGR Mixer

h. EGR Cooler

i. EGR Control Valve

j. Crankcase Breather

k. Diesel Particulate Filter (DPF) Assembly

l. DPF Components:

앫 Aftertreatment Fuel Injector (AFI)

앫 AFI Shutoff Valve

앫 Discharge Recirculation Valve

앫 Pre-Catalyst Temp. Sensor

앫 Post-Catalyst Temp. Sensor

앫 Downstream DPF Temp. Sensor

앫 Differential Pressure Sensor

m. Sensors:

앫 Engine Timing/Speed (flywheel)

앫 Engine Position (camshaft)

앫 Temperature — Coolant

앫 Temperature — Inlet Manifold Air

앫 Pressure — Boost Air

앫 Humidity

앫 EGR Temperature

앫 EGR Differential Pressure

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General Information 9

The emission warranty for the diesel particulate filter covers defects in

workmanship only. Normal maintenance, such as cleaning ash from the filter

at regular maintenance intervals, is not covered by the emission warranty.

In response to customer requests, Volvo Trucks North America may build

vehicles with engines supplied by other manufacturers, including, but not

limited to, Cummins. In these cases, each engine manufacturer through its

service organization, is responsible for emission control systems warranty on

all parts of the engine assembly, as furnished.

Any unauthorized adjustments to the emission control components can cause

severe damage to the engine.

1. Repairs by VOLVO Dealers, Sub-Dealers and Service Dealers

Repairs covered by the California Emission Control Systems Warranty

will be performed by any authorized VOLVO repair facility at his place

of business with no charge for parts and labor (including diagnosis),

using VOLVO parts for any part of the emission control systems covered

by this warranty and found defective.

2. In an Emergency

In an emergency, where an authorized VOLVO facility is not available,

repairs may be performed at any available service establishment, or by

the owner, using any replacement part, within the limitations of

paragraphs 4 and 5 in this section. An emergency condition exists under

this section if, after 30 days, repairs have not been completed or parts

are not yet available. VOLVO will reimburse the owner for such repairs

that are covered under this warranty, including diagnosis, not to exceed

VOLVO’s suggested retail price for parts replaced and labor charges

based on VOLVO’s recommended time allowance and geographically

appropriate hourly labor rate. Replaced parts and paid invoices must be

presented at a VOLVO facility as a condition of reimbursement for

emergency repairs performed elsewhere.

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10 General Information

In the event that damage results from unauthorized adjustments to any

emission control system components, as evidenced by settings other than as

specified, or broken fastener seals, the cost of repairing such damage WILL

NOT BE COVERED under warranty.

3. Repairs by Non-VOLVO Facilities

Owners may elect to have maintenance, replacement, or repair of

emission control systems performed by any repair facility, and may elect

to use parts other than VOLVO parts without invalidating the warranty

on other components, but the cost of such service or parts will not be

covered by VOLVO under its warranty.

4. Use of Non-VOLVO Parts

Use of replacement parts which are not the equivalent of VOLVO parts

may impair the effectiveness of emission control systems. If other than

VOLVO parts are used, the owner should obtain assurances that such

parts are warranted by their manufacturer to be the equivalent of

VOLVO parts in performance and durability. VOLVO assumes no

liability under this warranty with respect to parts other than VOLVO

parts; however, the use of non-VOLVO parts does not invalidate the

warranty on other components unless non-VOLVO parts cause damage

to warranted parts.

5. Maintenance and Maintenance Records

The vehicle owner is responsible for the performance of all required

maintenance specified in this manual.

VOLVO will not deny a warranty claim solely because there is no record

of maintenance; however, VOLVO may deny a warranty claim if failure

to perform required maintenance results in the failure of a warranted

part. Receipts or other records covering the performance of scheduled

maintenance should be retained to answer questions that may arise

concerning maintenance. Maintenance records should be transferred to

subsequent owners if the vehicle is sold.

6. Items Not Covered by the Emission Control Systems Warranty

— Malfunctions caused by misuse, improper adjustments,

modification, alteration, tampering, disconnection, improper or

inadequate maintenance.

— Damage resulting from accident, acts of nature or other events

beyond the control of VOLVO.

— Inconvenience, loss of use of the vehicle, or commercial loss.

— Any vehicle on which the odometer has been changed so that

mileage cannot be readily determined.

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General Information 11

7. Customer Assistance

Volvo Trucks North America wishes to assure that the California

Emission Control Systems Warranty is properly administered. In the

event that owners do not receive the warranty service to which they

believe they are entitled under the California Emission Control Systems

Warranty, they should contact Volvo Trucks North America Warranty

Administration, (336) 393-2000. The address and telephone number of

each Regional Office is in your vehicle owner's package. Owners in

need of additional assistance or information concerning the California

Emission Control Systems Warranty may also contact:

Volvo Trucks North America

Warranty Administration

(336) 393-2000

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12 General Information

CALIFORNIA EMISSION CONTROL SYSTEMS SERVICE

RECORD

CALIFORNIA EMISSION CONTROL SYSTEMS SERVICE RECORD

DATE KM\MILES SERVICE PERFORMED SERVICED BY

__/__/__

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General Information 13

GASEOUS EMISSION CONTROL SYSTEMS WARRANTY

For emission control systems information on engines other than VOLVO, refer

to the engine vendor’s publications.

Volvo Trucks North America warrants the Emission Control Systems on each

new VOLVO diesel engine in a new VOLVO truck to comply with all United

States Federal and Canadian emissions regulations applicable at the time of

manufacture of the engine, and to be free from defects in material and

workmanship under normal use and service up to 60 months, or

100,000 miles, whichever occurs first, provided all Volvo Trucks North

America. maintenance requirements are followed as described in this manual.

All warranty periods are calculated from the data-in-service of the new

vehicle. The repair or replacement of defective parts will be made without

charge for the cost of parts and, if repairs are made at an authorized Volvo

Trucks North America. dealership, there will be no charge for labor.

Volvo Trucks North America's obligation under this warranty is limited to the

repair or replacement, at Volvo Trucks North America's option, of any part(s)

of the Emission Control Systems of such engine and/or vehicle found to be

defective upon examination by Volvo Trucks North America and provided that

such part(s) were returned to Volvo Trucks North America or its nearest

authorized Dealer within a reasonable period of time.

Qualifications and Limitations:

Not covered by the Emissions Control Systems Warranty:

앫 Malfunctions caused by misuse, improper adjustments, modification,

alteration, tampering, disconnection, improper or inadequate maintenance

and use of improper diesel fuel.

앫 Damage resulting from accident, acts of nature or other events beyond the

control of Volvo Trucks North America.

앫 Inconvenience, loss of use of the vehicle, commercial loss of any kind

including, but not limited to, consequential, incidental damages.

앫 Any vehicle in which the odometer has been altered or damaged so that

mileage cannot be readily determined.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES AND REPRESENTATIONS OR CONDITIONS,

STATUTORY OR OTHERWISE, EXPRESSED OR IMPLIED

INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

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14 General Information

ENGINE GASEOUS EMISSIONS CONTROL SYSTEM

WARRANTY

FEDERAL EMISSION REQUIREMENTS

The following engine components are covered by the supplemental emissions

control system warranty policy as required by the Federal emissions

regulations.

a. Turbocharger Assembly

b. VGT Actuator Control Valve

c. Charge Air Cooler

d. Unit Injectors

e. Engine Wiring Harness

f. Electronic Control Module

g. EGR Mixer

h. EGR Cooler

i. EGR Control Valve

j. Crankcase Breather

k. Diesel Particulate Filter (DPF) Assembly

l. DPF Components:

앫 Aftertreatment Fuel Injector (AFI)

앫 AFI Shutoff Valve

앫 Discharge Recirculation Valve

앫 Pre-Catalyst Temp. Sensor

앫 Post-Catalyst Temp. Sensor

앫 Downstream DPF Temp. Sensor

앫 Differential Pressure Sensor

m. Sensors:

앫 Engine Timing/Speed (flywheel)

앫 Engine Position (camshaft)

앫 Temperature — Coolant

앫 Temperature — Inlet Manifold Air

앫 Pressure — Boost Air

앫 Humidity

앫 EGR Temperature

앫 EGR Differential Pressure

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General Information 15

The emission warranty for the diesel particulate filter covers defects in

workmanship only. Normal maintenance, such as cleaning ash from the filter

at regular maintenance intervals, is not covered by the emission warranty.

In response to customer requests, Volvo Trucks North America may build

vehicles with engines supplied by other manufacturers, including, but not

limited to, Cummins. In these cases, each engine manufacturer through its

service organization, is responsible for emission control systems warranty on

all parts of the engine assembly, as furnished.

FEDERAL EMISSION REQUIREMENTS

This section covers the requirement of the United States Clean Air Act which

states:

“The manufacturer shall furnish with each new motor vehicle or motor vehicle

engine such written instructions for the maintenance and use of the vehicle or

engine by the ultimate purchaser as may be reasonable and necessary to assure

the proper functioning of emission control devices and systems.”

This section also covers the requirements of the emissions regulations

promulgated under the Motor Vehicle Safety Act in Canada.

TAMPERING WITH GASEOUS EMISSION CONTROL SYSTEMS

PROHIBITED

The Federal Clean Air Act prohibits the removal or rendering inoperative of

any device or element of design installed on or in a motor vehicle or motor

vehicle engine in compliance with Federal Emission Regulations by:

1. Any person prior to its sale and delivery to the ultimate purchaser, or

2. Any manufacturer or distributor after its sale and delivery to the ultimate

purchaser, or

3. Any person engaged in the business of repairing, servicing, selling,

leasing, or trading motor vehicles or motor vehicle engines following its

sale and delivery to the ultimate purchaser, or

4. Any person who operates a fleet of motor vehicles following its sale and

delivery to the ultimate purchaser.

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16 General Information

ENGINES OTHER THAN VOLVO

For specific information on engines other than VOLVO, refer to the

engine vendor’s publications.

Noise Emissions

Volvo Trucks North America warrants to the first person who purchases this

vehicle for purposes other than resale and to each subsequent purchaser, that

this vehicle as manufactured by Volvo Trucks North America was designed,

built and equipped to conform, at the time it left the control of Volvo Trucks

North America, with all applicable U.S. EPA Noise Control Regulations.

This warranty covers this vehicle as designed, built and equipped by Volvo

Trucks North America, and is not limited to any particular part, component or

system of the vehicle manufactured by Volvo Trucks North America Defects

in design, assembly or in any part, component or system of the vehicle as

manufactured by Volvo Trucks North America, which, at the time it left the

control of Volvo Trucks North America caused noise emissions to exceed

Federal standards, are covered by this warranty for the life of the vehicle.

Noise Control System, Operator Inspection and Maintenance

Requirements

A Noise Control System Maintenance Log is located in this manual. This log

should be used to document all Noise Control System related maintenance,

whether the maintenance results from a specific noise control system

inspection, or a deficiency identified during another general maintenance

event.

If additional log space is needed, further entries may be added on a separate

sheet of paper. Store these additions with the main log to preserve a

comprehensive record. It is recommended that copies of all noise emissions

related maintenance invoices be retained.

The following Noise Control System inspection and maintenance instructions

contain suggested maintenance intervals. These intervals may need adjustment

in order to best accommodate the specific vehicle usage. The following

instructions only concern Noise Emissions related items and do not address or

modify any general vehicle maintenance requirements.

The following elements make up the Noise Control System:

앫 Noise Shielding and Insulation Devices

앫 Cooling System

앫 Exhaust System/DPF System

앫 Air Intake/Air Induction System

앫 Engine Control, EGR and Fuel Systems

USA22978.bk.book Page 16 Wednesday, July 9, 2008 9:09 AM

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