Toro 48-inch Bagger Finishing Kit, TITAN ZX/MX Series Riding Mower Installation guide

Toro
Brand
Toro
Model
48-inch Bagger Finishing Kit, TITAN ZX/MX Series Riding Mower
Category
Lawnmowers
Type
Installation guide

This manual is also suitable for

FormNo.3372-308RevA
48,54,and60InchBaggerFinishingKit
TITANZX/MXSeriesRidingMower
ModelNo.121-5662
ModelNo.121-5663
ModelNo.121-5664
InstallationInstructions
ThiskitrequirestheBaggerKit79328to
completeinstallation.ContactyourAuthorized
ServiceDealerorToroCustomerService
toobtainthenecessaryparts.Formore
information,visitusatwww.Toro.com.
Safety
Important:TheROPSrollbarisanintegralandeffectivesafetydevice.Keeptherollbarinthefullyraisedand
lockedpositionwhenoperatingthemower.Lowertherollbartemporarilyonlywhenabsolutelynecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Weight2
Adhesivebumper2
Rod1
Washer4
Hairpin2
1
Spacer
8
Installtheweight(Machineswithouta
ROPS).
Straightbafe(48inchmowerdecks
only)
1
Curvedbafe(54inchmowerdecks
only)
1
Locknut(5/16inch)
1
Handknob1
Washer1
2
Chute
1
Installthechutefor48and54inch
mowerdecks.
Curvedbafe
1
Locknut(5/16inch)
1
Handknob1
Washer1
3
Chute
1
Installthechutefor60inchmower
decks(Modelyear2010andnewer).
4
Circularcotterpin
1Installthebaggertop.
5
Nopartsrequired
–
Connectwiththedischargetube.
6
Hi-Liftblade
3Installtheblades.
1
InstallingtheWeight
Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4Washer
2Hairpin
8
Spacer
Procedure
Usethefollowingtabletodeterminethenumberofweights
neededforyourmachine.Forcertainmachines,notall
weightsincludedwiththekitwillbeused.
NumberofWeightstoUse
SizeofMowerDeck
Machinewitha
ROPS
Machinewithouta
ROPS
48inch2weights1weightand
spacers
54inch2weights1weightand
spacers
60inch1weightand
spacers
Noweightused
1.Determinethenumberofweightsneededforyour
machine.
2.ForallMXTitanmachinesandallmachineswith60
inchmowerdecks,removethe2nutsandboltsthat
securethefrontofthemowerhousingpan(Figure1).
Note:Savethenutsandboltstosecurethefrontof
themowerhousingpanlater.
2
Figure1
1.Nut3.Mowerhousingpan
2.Bolt
3.Installanadhesivebumpertotheweight(Figure2and
Figure3).
G016271
1
2
3
4
5
Figure2
Installationof2weights
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
G01821 1
3
5
4
1
2
6
Figure3
Installationof1weight
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
6.Spacers(usedforone
weightonly)
4.Installtheweighttothefrontofthemachineframe.
5.Securetheweightwitharod,fourwashers,andtwo
hairpinsasshownin
Figure2.Usethe8spacersif
installingjustonefrontweightasshowninFigure3.
Note:Wheninstallingthefrontweightallowittorest
onthefrontlipoftheundersideofthemachineframe
asshownFigure4.Thiswillsuspendtheweightwhile
yousecureittothemachine.Usecarenottodislodge
theweightwheninstallingthesupportingrod.
G010701
1
2
3
4
Figure4
1.Cutawayofthefrontofthe
machineframe
3.Weight
2.Bumper4.Resttheweighthere
duringinstall
6.ForallMXTitanmachinesandallmachineswith
60inchmowerdecks,installthefrontofthemower
housingpanusingthenutsandboltspreviously
removed(Figure1).
Important:Wheneveryouremovethebagger
attachment,remembertoremovethefrontweightto
returntheproperstabilitytothemachine.
3
2
InstallingtheChutefor48and
54inchMowerDecks
Partsneededforthisprocedure:
1
Straightbafe(48inchmowerdecksonly)
1
Curvedbafe(54inchmowerdecksonly)
1
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Procedure
UsethisprocedurewheninstallingtheFinishingKiton
machineswith48and54inchmowerdecks.
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperatoror
bystander'sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschuteand
catcher.
Neveroperatethemowerwiththedischargeopening
uncovered.Adischargecover,mulchcoverorbaggingchute
mustalwaysbeusedwhenthemowerdeckisoperated.
1.Removefastenerssecuringthedeectorassemblyand
existingcutoffbafetothemowerdeck(Figure5).
Retainallfasteners.
G010637
1
2
2
3
4
5
6
7
Figure5
1.Deectorassembly5.Locknut(existing)
2.Fasteners(existing),retain
6.Forwardhole
3.Carriagebolt(existing)
7.Frontretainingclasp
4.Cutoffbafe(existing)
2.For54inchmowerdecksonly,removethefasteners
pluggingtheforwardhole.
3.Removethedeectorassemblyandreinstallthe
cutoffbafe.Retainallpartstoconvertthedeckto
sidedischarge.
4.Installabafetothemowerdeck(
Figure6).For
48inchdecks,useastraightbafe.For54inch
decks,useacurvedbafe.Aligntheverticalpost
onthebafeinsidethemowerdeck.Rotatethebafe
untilthehorizontalpostalignswiththeholeinthe
frontwallofthemowerdeck.Secureittothefront
wallofthemowerdeckusingalocknut.
4
1
2
3
4
5
6
7
G015685
Figure6
1.Retainingclasp5.Horizontalpost
2.Forwardhole6.Locknut
3.Bafe(curvedshown)
7.Frontwallhole
4.Verticalpost
5.Installthechutetothemowerdeckmakingsurethe
openingintopofthechutealignswiththeexposed
postonthemowerdecktop(Figure7).
G010638
1
2
3
4
5
6
Figure7
1.Dischargechute
4.Postincurvedbafe
2.Handknob
5.Frontexiblelatch
3.Washer
6.Openinginthetopofthe
chute
6.Installawasherandhandknoboverthepostcoming
throughthechutetop.Handtightentosecurethe
chutetothemowerdeck.
7.Hookthefrontexiblelatchonthechutetothe
retainingclaspweldedtothefrontwallofthemower
deck(
Figure8).Hooktheexiblelatchonthebackof
thechutetotheretainingclaspweldedtotherearwall
ofthemowerdeck.
Figure8
1.Flexiblelatchandretainingclasp
3
InstallingtheChutefor60
inchMowerDecks(ModelYear
2010andNewer)
Partsneededforthisprocedure:
1
Curvedbafe
1
Locknut(5/16inch)
1Handknob
1Washer
1
Chute
Procedure
UsethisprocedurewheninstallingtheFinishingKiton
machineswith60inchmowerdecks(Modelyear2010and
newer).
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperatoror
bystander'sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschuteand
catcher.
Neveroperatethemowerwiththedischargeopening
uncovered.Alwaysuseadischargecover,mulchcover,or
baggingchutewhenoperatingthemowerdeck.
1.Removefastenersthatsecurethedeectorassemblyto
themowerdeck(Figure9).
Note:Retainallfasteners.
5
G013095
1
2
3
4
5
Figure9
1.Deectorassembly4.Carriagebolt(existing;
reuse)
2.Locknut(existing;retain)5.Carriagebolt(existing;
retain)
3.Locknut(existing,reuse)
2.Removethedeectorassembly.
Note:Retainallpartstoconvertthemowerdeckto
sidedischarge.
3.Locateandinstalltheangledcutoffbafetothemower
deckattherearholesinthemowerdeck(
Figure10).
Note:Usetheexistingfastenersfromthatlocationto
securetheangledcutoffbafetothemowerdeck.
G013096
1
2
3
4
5
6
7
8
9
10
Figure10
1.Holeinfrontwallofthe
mowerdeck
6.Highliftblade
2.Locknut
7.Carriagebolt(existing;
reuse)
3.Horizontalpost,curved
bafe
8.Angledcutoffbafe
4.Verticalpost,curvedbafe9.Locknut(existing;reuse)
5.Curvedbafe10.Center,forwardholein
mowerdeck
4.Installthecurvedbafetothemowerdeck(Figure10).
A.Aligntheverticalpostinthecurvedbafewith
center,forwardholeinthemowerdeckandthe
horizontalpostwiththeholeinthefrontwallof
themowerdeck.
B.Securehorizontalposttothefrontwallofthe
mowerdeckusingalocknut.
5.Installthechutetothemowerdeck.
Note:Ensurethattheopeningintopofthechute
alignswiththeexposedpostonthemowerdecktop
andtheforwardverticalplatemateswiththefolded
metalbracketofthechute(Figure11).
G013097
1
2
3
4
5
6
Figure11
1.Dischargechute4.Foldedmetalbracket,
chute
2.Handknob5.Forwardverticalplate,
deck
3.Washer6.Exposedpostinthemower
deck,curvedbafe
6.Installawasherandhandknoboverthepostcoming
throughthechutetop(Figure11).
7.Handtightentheknobtosecurethechutetothe
mowerdeck.
8.Hooktheexiblelatchonthechutetotheretaining
claspweldedtothesidewallofthemowerdeck
(
Figure12).
6
G013098
1
2
Figure12
1.Retainingclasp2.Flexiblelatch
4
InstallingtheBaggerTop
Partsneededforthisprocedure:
1
Circularcotterpin
Procedure
1.Installthebaggertoptothebaggerframe.Slidethe
bracketsoverthepostsinthebaggerframeandinstall
thecircularcotterintotheholeintherighthand
post(Figure13).Rotatethebaggertopdowntothe
operatingposition.Thebaggertopiseasiertoinstallif
twopeopleworktogether.
Note:Toremovethecircularcotter,continuetorotate
itinthesamedirectionasinstalled.
G016265
Figure13
1.Baggertop
4.Circularcotterpin
2.Baggerframe
5.Post
3.Bracket,baggertop
7
2.Liftthebaggertopandinstallthebagsbysliding
thebagframehooksontotheretainingbrackets
(Figure14).
G005672
1
2
3
4
Figure14
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
3.Lowerthebaggertopontothebag(Figure15).
G005757
Figure15
5
ConnectingwiththeDischarge
Tube
NoPartsRequired
Procedure
1.Slidethecurvedendofthedischargetubeintothe
openinginthebaggertop(Figure16).
G010641
1
2
3
4
5
Figure16
1.Dischargetube,curved
end
4.Peg
2.Openinginbaggertop
5.Rubberstrap
3.Dischargetube,aredend
2.Slidethearedendofthedischargetubeoverthe
endofthechute.Movetherubberretainingstrapon
thechutesnapsoverthepegonthedischargetubeto
secureit(Figure16).
8
6
InstallingtheBlades
Partsneededforthisprocedure:
3
Hi-Liftblade
Procedure
1.Removetheexistingmowerbladesinstalledonyour
mowerdeck.RefertotheRemovingtheBladessection
intheOperator'sManualformoreinformation.
2.InstalltheHi-Liftmowerbladeslocatedinloose
parts.RefertotheInstallingtheBladessectioninthe
Operator'sManualformoreinformation.
Maintenance
RemovingtheFinishingKit
Wheneverthebaggerkitisremoved,thenishingkitshould
beremovedusingthefollowingprocedure.Retainallparts
forfutureinstallation.
CAUTION
Removingthebaggerchangestheweight
distributionofthemachine.Operatingthemachine
withthefrontweightsinstalledwithoutthebagger
maycauseanunstableconditionwhichcouldresult
inalossofcontrol.
Ensurethefrontweightsareproperlyremoved
beforeoperatingthemachinewithoutthebagger
attachment.
1.Removethefrontweights.Removethefastener
securingtheweighttothemachine.Takecareto
controltheweightasthesupportrodisremoved.
2.Removethedischargetubefromthemachine.
3.Installthecutoffbafe(Figure17).
Replacethepreviouslyremovedcutoffbafefor60
inchmowerdecks(Figure10).
4.Installthedeectorassembly(Figure17andFigure18).
5.For54inchmowerdecksonly,replacethenutandbolt
intheforwardhole(Figure17).
WARNING
Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operatororbystander'sdirectionandresult
inseriousinjury.Also,contactwiththeblade
couldoccur.
Neveroperatethelawnmowerunlessyou
installacoverplate,amulchplate,oragrass
chuteandcatcher.
9
G010637
1
2
2
3
4
5
6
7
Figure17
48and52inchMowerDeck
1.Deectorassembly5.Locknut(existing),reuse
2.Fasteners(existing),retain
6.Forwardhole
3.Carriagebolt(existing),
reuse
7.Frontretainingclasp
4.Cutoffbafe(existing)
G013095
1
2
3
4
5
Figure18
60inchMowerDeck
1.Deectorassembly4.Carriagebolt(existing;
reuse)
2.Locknut(existing;retain)5.Carriagebolt(existing;
retain)
3.Locknut(existing,reuse)
6.Replacethemowerblades.
•RemovetheHi-Liftmowerbladesinstalledon
yourmowerdeck.RefertotheRemovingthe
BladessectionintheOperator'sManualformore
information.
•Installthestandardmowerbladesremoved
previously.RefertotheInstallingtheBlades
sectionintheOperator'sManualformore
information.
Important:TheROPSrollbarisanintegraland
effectivesafetydevice.Keeptherollbarinthefully
raisedandlockedpositionwhenoperatingthemower.
Lowertherollbartemporarilyonlywhenabsolutely
necessary.
10
Notes:
11
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Toro 48-inch Bagger Finishing Kit, TITAN ZX/MX Series Riding Mower Installation guide

Toro
Brand
Toro
Model
48-inch Bagger Finishing Kit, TITAN ZX/MX Series Riding Mower
Category
Lawnmowers
Type
Installation guide
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