Wacker Neuson SPP4.4 User manual

Type
User manual

This manual is also suitable for

0174899en 003 0110
0174899EN
Operator’s Manual
Pump Pack
DPP 1000
Copyright
notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Translated
instructions
This Operator’s Manual presents a translation of the original instructions. The original
language of this Operator’s Manual is American English.
Pump Packs Table of Contents
3
1. Foreword 5
2. Safety Information 6
2.1 Operating Safety .................................................................................. 7
2.2 Maintenance Safety .............................................................................. 8
2.3 Label Locations .................................................................................... 9
2.4 Safety and Operating Labels .............................................................. 10
3. Operation 12
3.1 System Description ............................................................................ 12
3.2 System Component Locations ........................................................... 13
3.3 Control Panel ...................................................................................... 14
3.4 Positioning the Machine ..................................................................... 14
3.5 Preliminary Checks ............................................................................ 14
3.6 Connecting the Pump Pack to Your Ground Heater™ Machine ........ 15
3.7 Connecting Power to the Machine ..................................................... 15
3.8 Starting the Machine .......................................................................... 16
3.9 Shutting Down the Machine ............................................................... 16
4. Maintenance 18
4.1 Periodic Maintenance Schedule ......................................................... 18
4.2 Lifting, Transporting, and Storing the Machine ................................... 19
4.3 Cleaning the Quick-Connect Couplings ............................................. 20
4.4 Cleaning the HTF Strainer Basket ...................................................... 21
5. Technical Data 22
5.1 Pump Packs ....................................................................................... 22
Table of Contents Pump Packs
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Foreword
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1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
Foreword
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Pump Packs Safety Information
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
hazardous situation which, if not avoided, could result in property
damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
Safety Information Pump Packs
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2.1 Operating Safety
Familiarity and proper training are required for the safe operation of
this machine. Machines operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the OEM manuals included with this machine.
Familiarize yourself with the location and proper use of all controls.
Inexperienced operators should receive instruction from someone
familiar with the machine before being allowed to operate it.
NEVER use the Pump Pack machines to transfer any substance other
than Ground Heaters, Inc. Heat Transfer Fluid (HTF). Doing so could
result in personal injury, death, explosion, or damage to the machine.
2.1.1 NEVER use this machine with anything other than the intended
complementary Ground Heater™ machine.
2.1.2 NEVER connect the machine to an external power source. The
machine MUST be connected to the accessory power receptacle on
the complementary Ground Heater™ machine. If an additional Pump
Pack is desired, an Auxiliary Pump Panel must be installed to supply
power to the additional machine.
2.1.3 NEVER start a machine in need of repair.
2.1.4 NEVER transport people in or on the machine.
2.1.5 NEVER run the machine in areas that contain flammable objects,
fuels, or products that produce flammable vapors.
2.1.6 Keep unauthorized personnel, children, and pets away from the
machine.
2.1.7 ALWAYS be sure the machine is on a firm, level surface and will not
tip, roll, slide, or fall while operating.
2.1.8 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.1.9 ALWAYS wear gloves when handling hoses and hot components.
WARNING
WARNING
Pump Packs Safety Information
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2.2 Maintenance Safety
HIGH VOLTAGE! This unit uses high voltage circuits capable of
causing serious injury or death. Only a qualified electrician should
troubleshoot or repair electrical problems occurring with this
equipment.
2.2.1 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.2.2 ALWAYS replace the safety devices and guards after repairs and
maintenance.
2.2.3 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
2.2.4 ALWAYS make sure slings, chains, hooks, ramps, jacks and other
types of lifting devices are attached securely and have enough weight-
bearing capacity to lift or hold the machine safely. Always remain
aware of the location of other people in the area when lifting the
machine.
2.2.5 ALWAYS replace or repair electrical components with components
that are identical in rating and performance as the original component.
2.2.6 ALWAYS connect the safety chains.
WARNING
Safety Information Pump Packs
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2.3 Label Locations
10
Pump Packs Safety Information
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2.4 Safety and Operating Labels
Ref. Label Meaning/Label text
1 Center of gravity.
Note: This label is only on the DPP-M.
2 Consult Operator’s Manual!
Note: This label is only on the DPP-M.
3 Wear safety gloves!
Note: This label is only on the DPP-M.
4 Machine rating label.
This label indicates rating information for
the machine.
Note: This label is only on the DPP-M.
5 Hot surface hazard!
Note: This label is only on the DPP-M.
Safety Information Pump Packs
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6 Never connect the machine’s power cord to
an external power source. The power cord
MUST be conencted to the accessory
power receptacle complementary Ground
Heater™ machine.
7 Two persons are required to lift the
machine.
Note: This label is only on the DPP-M.
8 Weight/mass label:
This label indicates the total weight of the
machine.
Note: This label is only on the DPP-M.
9 Wear eye protection!
Note: This label is only on the DPP-M.
10 Electric shock hazard!
Note: This label is only on the DPP-M.
Ref. Label Meaning/Label text
LBS
KG
200
91
173608
Pump Packs Operation
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3. Operation
3.1 System Description
The Single Pump Pack (SPP) and Dual Pump Pack (DPP) are safe
and durable machines designed to expand the capacity and functions
of your Ground Heater™ machine.
The SPP consists of a ten foot leader hose and one positive
displacement pump encased in a durable enclosure. The DPP consists
of a ten foot leader hose and two positive displacement pumps
encased in a durable enclosure.
Each pump within the pump pack includes an individual pressure
gauge.
Each pump pack is designed to automatically shut down if the
complementary Ground Heater™ machine experiences a low level
fault.
Operation Pump Packs
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3.2 System Component Locations
Ref. Description Ref. Description
1 Enclosure 6 HTF discharge quick-connect
2 Manual lift handle 7 HTF pump one
3 Crane lift point 8 HTF filter
4 Heat Transfer Fluid (HTF) supply
quick-connect
9 Control panel
5 Pressure gauge 10 HTF pump two (DPP only)
SPP DPP
1
2
5
76
89 89
7
10
4
44
3
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6
Pump Packs Operation
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3.3 Control Panel
3.4 Positioning the Machine
Normal positioning and setup is as follows:
3.4.1 Position the machine on firm, dry, and level ground adjacent to your
Ground Heater™ machine.
Note: Position the machine, at most, ten feet from your Ground
Heater™ machine.
3.5 Preliminary Checks
Before starting the machine, check the following:
Location—see section Positioning the Machine.
Control switches—all must be in the OFF position.
Hose connections—verify all hose connections are secured.
Ref. Description Ref. Description
a Pump one ON/OFF switch b Pump two ON/OFF switch (DPP)
SPP DPP
a a b
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Operation Pump Packs
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3.6 Connecting the Pump Pack to Your Ground Heater™ Machine
NOTICE: NEVER use this machine with anything other than the
intended complementary Ground Heater™ machine.
To connect the SPP or DPP to your Ground Heater™ machine, carry
out the following procedure:
3.6.1 Position the machine. See section Positioning the Machine.
3.6.2 Connect all supply and return hoses to the appropriate supply and
return quick-connect couplings on the Pump Pack and on your Ground
Heater™ machine. See your Ground Heater™ Operator’s Manual for
more information.
Note: Verify that all hose connections are secured before connecting
power to the machine.
3.6.3 Connect power to the machine. See section Connecting Power to the
Machine.
3.7 Connecting Power to the Machine
NOTICE: NEVER connect the machine to an external power source.
The machine MUST be connected to the accessory power receptacle
on the complementary Ground Heater™ machine. If an additional
Pump Pack is desired, an Auxiliary Pump Panel must be installed to
supply power to the additional machine.
To connect power to the machine, carry out the following procedure:
3.7.1 Verify that all hose connections are secured.
3.7.2 Position the machine. See section Positioning the Machine.
3.7.3 Connect the power cord to the accessory power receptacle on your
Ground Heater™ machine.
Pump Packs Operation
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3.8 Starting the Machine
NEVER use the Pump Pack machines to transfer any substance other
than Ground Heaters, Inc. Heat Transfer Fluid (HTF). Doing so could
result in personal injury, death, explosion, or damage to the machine.
Note: The Pump Pack machines are not designed to operate
independently. Each machine must be used in combination with a
Ground Heater™ machine.
3.8.1 Perform the necessary preliminary checks. See section Preliminary
Checks.
3.8.2 Start your Ground Heater™ machine. Refer to Ground Heater™
Operator’s Manual.
3.8.3 Warm the HTF. Refer to your Ground Heater™ Operator’s Manual.
3.8.4 Move the pump ON/OFF switch(es) to the ON position, one at a time.
Verify that:
the pressure begins to build (monitor the pressure gauge(s) on
the Pump Pack)
HTF is flowing (monitor the HTF flow indicator on your Ground
Heater™ machine)
3.8.5 Continue with normal operating procedures for your Ground Heater™
machine. Refer to Ground Heater™ Operator’s Manual.
3.9 Shutting Down the Machine
3.9.1 Move the pump ON/OFF switch(es) to the OFF position.
3.9.2 Allow the hoses and quick-connect couplings to cool for a minimum of
ten minutes.
3.9.3 Disconnect all hoses from the Pump Pack machine.
WARNING
Operation Pump Packs
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Notes:
Pump Packs Maintenance
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4. Maintenance
4.1 Periodic Maintenance Schedule
Before
and
after
each
use
Every
1200
hours
or
yearly
Inspect power cord for wear and damage

Inspect all hoses and connections for wear and
damage

Clean HTF strainer basket
Inspect HTF filter gaskets for wear and damage
Inspect strainer basket for wear and damage
Clean the quick-connect couplings

Maintenance Pump Packs
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4.2 Lifting, Transporting, and Storing the Machine
Two persons are required to manually lift the machine.
The machine may be lifted using the following methods:
using a properly rated overhead lifting device such as a crane or
hoist
using a properly rated forklift
manual lift - requires two persons
4.2.1 To lift the machine using an overhead lifting device, use the hole on the
lifting bracket.
4.2.2 To lift the machine using a forklift, insert the forks at the indicated
locations.
During transportation, the machine must be properly secured using
chains, hooks, straps or other securing mechanisms.
During storage, verify that all ON/OFF switches are in the OFF
position.
WARNING
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Wacker Neuson SPP4.4 User manual

Type
User manual
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