Lotus LTS 138 SAC Operating Instructions Manual

Brand: Lotus

Model: LTS 138 SAC

Type: Operating Instructions Manual

This manual is also suitable for

LTS 150 SAC

Operating instructions for hand operated

Heat Transfer Press LTS 138 / 150 SAC

with interchangeable plates and automatic opening

LOTUS PRESS s.r.l. LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co.KG.

Via Giambellino 14a Anklamer Str. 38

20146 Milan ITALY 10115 Berlin GERMANY

Tel. +39. 02. 48 95 03 86 Fax +39. 02. 48 95 23 55 Tel. +49. 30 36 28 38 59 Fax +49. 30. 36 28 38 58

info@lotuspress.it / www.lotuspress.it info@lotustransfers.de / www.lotustransfers.de

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Thank you very much for buying one of our Lotus heat transfer presses. We are sure you

will capitalize on this excellent unit for years if you take the time to read these instructions

carefully.

Introduction

Please study these instructions carefully before transporting, mounting, using or maintain-

ing the transfer press, as they will give you important directions for a safe handling. Moreo-

ver, you will find information about how to order spare parts in this manual.

Please retain these instructions for later reference in a safe, easily accessible place.

Please make sure that all operators of the transfer press have understood all instructions

and graphic symbols labelled on the press.

Accidents can also be avoided by strictly following the safety regulations according to the

machine directive 98/37 CE replaced by 2006/42/CE – 73/23/CE replaced by LVD

2006/95/CE 89/336CE replaced EMC 2004/108/CE.

EN 292/1 – EN/292 replaced by UNI EN ISO 12100 and UNI EN ISO 12100-2

EN 60204-1 and successive emendations.

It is specifically prohibited to remove or manipulate shrouds or legally compulsory labels or

plates.

Contents

1. Warranty

2. Technical Data

3. SAFETY

4. Cap and Plate Sets

5. Operating the Transfer Press

6. Safety Regulations

7. Mounting, Transport and Mounting Location

8. Electrical Connection

9. Directions for Use

10. Maintenance

11. Dismantling and Disposal of Transfer Press

12. Electronic Diagram

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

1. Warranty

Lotus Press provide you with a 24 months warranty on all their transfer presses

(from date of purchase).

To submit a warranty claim is only possible if the transfer press has been mounted and

used according to the instructions in this manual and all necessary maintenance has been

regularly performed.

During the warranty period defective or broken parts will be repaired free of charge by

Lotus Press Milan/Italy.

Transport and shipping expenses are on buyer's account.

The reclaim of defective parts after their replacement is at the discretion of Lotus Press.

Parts needing to be replaced because of maintenance, wear or carelessness are not in-

cluded in this warranty.

Any claims of consequential costs of a loss or damage, e.g. loss of production, are explicit-

ly excluded from this warranty. No distributor, representative or agent is authorized to as-

sume for Lotus Press any other obligation or liability or to submit a statement different from

the one mentioned above.

By accepting this warranty, the customer waives every compensation for losses or damag-

es arising from a production stop.

2. Technical Data

Model LTS 138 SAC LTS 150 SAC

Transfer area 38 x 45 cm 40 x 50 cm

Heating energy 2000 W 2000 W

Temperature 0 - 250°C 0 - 250°C

Timer 0 - 999 sec 0 - 999 sec

Weight 50 kg 55 kg

Voltage 220 V 220 V

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

3. SAFETY

3.1 General Information

The safety-specific aspects of the machine have already been considered during the plan-

ning phase by working out the best solutions for safe use.

It should be noted that any amendments made by the user will lead to the expiry of the CE

Declaration of Conformity. Furthermore, in this case, the Lotus Transfer Press Solutions

GmbH & Co. KG will no longer be liable for the machine.

The machine LTS 138-150 SA-C must be connected to a 230 V power supply; This voltage

is dangerous for contact. The provision, maintenance and repair work shall be carried out

by qualified personnel with appropriate knowledge in connection with electrical equipment.

If the mains connection is made by means of an adaptor or extension cable, make sure

that they are suitable for the performance of the machine (2 kw), also the performance of

the other connected consumers must be considered.

The workstation of the operator must be in a clean, tidy condition and must be free of ob-

jects which could restrict the freedom of movement.

3.2 Intended use and improper use

the machines LTS 138-150 SA-C are designed and manufactured exclusively for the appli-

cation of thermally weldable materials on fabric and other documents that are compatible

with the operating temperatures.

The good operation and safety of the machine also depend on the installation location.

The modification and replacement of machine parts without the prior approval of the manu-

facturer is prohibited.

Maintenance and/or repair work must not be carried out until the mains plug has been

pulled out of the socket and the heating elements have cooled to room temperature.

Under no circumstances can thermally weldable materials be transferred to flammable ma-

terials or substances that have been in contact with solvents, flammable substances or

fuels. The operating temperature could be enough to trigger fires.

Do not use the machine in a humid, wet or dusty environment. It is not intended for outdoor

use.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Environmental conditions

To ensure better use of the press, some environmental parameters must be considered: -A

non-humid environment with low air circulation is recommended.

- the optimum ambient conditions of the machine operation are:

-Temperature: 0-40 °c

-relative humidity: approx. 60%

the manipulation or replacement of parts of the machine is prohibited without the

manufacturer's express consent.

Any modification of the machine that is not expressly approved by Lotus Press will result in

civil and criminal liability.

It is forbidden to remove or tamper with a safety device installed on the machine.

- Power supply

The press is supplied with power, which is supplied by a separable plug and equipped with

ground connection.

- Ignition

The machine is switched on: actuation of the main safety switch on the Instrument box

- Maintenance

"the regulation, maintenance, repair and cleaning procedures are structured in the simplest

and safest way. The components can therefore not be reset by the operator incorrectly or

in a dangerous way. "

- Machine identification

The press is provided with an identification plate, which contains the serial number and is

positioned on the machine body.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

4. Plate Sets

For this model you may purchase easily interchangeable plate sets for converting the

press. These plates and silicone mats may be perforated (permeable) or not, depending on

your demand:

a. Plate set (cf. fig. b) consisting of:

o a supporting plate sized 13 x 12 cm

e.g. for shirt pockets

o a supporting plate sized 15 x 38 cm

e.g. for trouser legs or sleeves and

o a supporting plate sized 25 x 38 cm

e.g. for girlie or kids shirts

b. We'll be happy to produce plates in other sizes for you upon request.

Fitting and Connecting the Cap Set

Before fitting the cap, set ensure that the unit is cold and switched off. Then unplug the ca-

ble between heating plate and instrument box. Now detach the clamping element of the

heating plate suspension, remove the heating plate with care and put it down on a safe,

even surface.

Now fit the bent heating cap plate in place of the normal heating plate and tighten it to the

suspension using the clamping element. Then connect the heating element to the instru-

ment box by plugging in the connector into the socket. The heating element is now ready

for use. After that install the bent supporting cap plate observing the

following instructions:

To exchange the normal supporting unit with the cap supporting unit detach the fixing

screw on the unit's base. Please do not forget to tighten the cap unit again. It is always

possible to move the unit into the best position for printing the caps by gently releasing the

fixing screw. This means you are not bound to a certain position and you can adjust the

unit to the respective cap size.

Fitting the Plate Sets

For fitting the various supporting plates turn the black lever positioned under the plate

bringing it toward you, now you can swap the present supporting plate for a plate of your

choice and turn the lever toward the machine.

It is not necessary to swap the heating plates, even if the heating plate sticks out in case of

smaller supporting plates. However, you should never use the bent supporting cap plate

together with a flat heating plate for t-shirts.

Plate set for

girlie-shirts,

sleeves, tro

users and pockets.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

5. Operating the Transfer Press

LTS 138 / 150 SA-C presses are designed for any kind of transfers onto textiles and other

materials.

Not more than one person may operate the press at a time. Avoid exceeding the specified

maximum temperature when operating the press.

Lotus Press is not liable for faults, accidents, damages, losses etc. resulting from not fol-

lowing the instructions in this manual.

Note: It is strictly forbidden to operate or mount this transfer press contrary to the directions

made in this manual.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

6. Safety Regulations

Before operating the transfer press, the operator must have fully understood the handling

and function of the electric components of this transfer press and must have read and

grasped all information provided in this manual.

NOTE: There is the risk of getting burned if you touch the heating plates during op-

eration. We strongly advise the operator to wear protective gloves providing protec-

tion up to a temperature of 250° C.

Avoid touching the heating plates of the transfer press during operation and for a period of

15 minutes after the press has been switched off, as the operating temperature of the

press is very high. Please also avoid touching the lower supporting plates when closing the

press or printing the textile, as these operations involve a risk of getting squashed and

burned.

It is strongly recommended that only one person operates the transfer press.

Any kind of maintenance and / or repair work on the transfer press must only be performed

after the heating plate has been switched off and has cooled down to ambient temperature.

Do not use the transfer press in a humid or wet environment. Before swapping the

heating plates, switch off the unit and allow it to cool down to ambient temperature.

Do not perform any transfers to textiles containing solvents, flammable liquids, gaseous or

liquid fuels.

Unauthorized changes of the unit or the replacement of parts without consent of Lo-

tus Press s.n.c. are prohibited.

Lotus Press S.r.l. is not liable for damages, losses, injuries or consequential damages re-

sulting from acts, changes or other use of the transfer press not authorized by a prior writ-

ten consent from Lotus Press S.r.l.

All mounting, maintenance and repair work must be performed only by skilled and specially

trained electricians.

It is strictly prohibited to remove or manipulate any kind of safety appliances.

The working area must be clean, tidy and free of any obstacles for maneuvering the heat

transfer press.

All general instructions for operation and all safety instructions must be strictly fol-

lowed to avoid any injuries that might result from the use of this transfer press and

to ensure a successful utilization of the press.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

7. Mounting, Transport and Mounting Location

Only suitably qualified staff may perform the mounting of the transfer press as the electrical

connections must comply with local regulations.

Before mounting the transfer, press prepare a suitable mounting location. Handle the

package containing the transfer press with care and with the aid of suitable tools. As the

transfer press is heavy, the mounting should be performed by two people.

For the mounting location you need a stable table with a height of approximately

70 cm. Fixing the unit's feet to the table top is a good way to increase the safety of the unit

particularly if the work table is mobile.

8. Electrical Connection

The transfer press must be mounted in a room featuring a power supply system approved

by local authorities and complying with effective safety regulations for electric devices.

The available power supply lines must have a cross section sufficient for the transfer

press's energy demand of 2 kW, preferably in its own power circuit.

The characteristic values of the power supply system must comply with the characteristics

of the heat transfer press. Please check the values stated on the manufacturer's label.

The colored conductor markings must be carefully complied with and the transfer press

must be earthed. Please refer to EN 60439 - 1 (CEI 17-13/1)

The power socket must have an electric protective grounding and a residual-current-

operated protective device (RCD) disconnecting the circuit if the residual current exceeds

30 mA.

Do not use cables with damaged insulation. It is inadvisable to use extension cords.

Remove the plug from the power socket before starting any maintenance or repair

work, in particular if it is necessary to open the box of the control panel or to per-

form work on the heating elements.

The graphic symbol „High-Tension“ signalizes a serious danger and is attached on the box

of the control panel and on top of the heating elements. Switch off the master switch before

exchanging or removing heating elements.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

9. Directions for Use

Please note the risks involved in using a transfer press mentioned in paragraph 4 of

this manual, in particular

• the risk of squashing your hands in between the plates

• the risk of an electric shock

• the risk of burning your hands and arms on the heating plates

Wear protective gloves to avoid the risk of getting burned.

Switch on the transfer press by setting the ON/OFF switch to I. In ON position a pilot lamp

will glow. Now the desired operation parameters can be set.

1) Plug the connector cable into a power socket of 220 V.

2) Set the main switch from 0 to 1.

3) Set the desired temperature.

4) Set the desired pressing time on the timer.

5) Find out the necessary printing pressure by trial printing.

6) To adjust the pressure, turn the pressure controller

- clockwise to reduce the pressure

- anti-clockwise to increase the pressure

ATTENTION: CHANGE THE PRESSURE ONLY WITH THE PLATES OPEN

7) Put the textile to be printed on the supporting plate and place the desired transfer onto

it.

8) To start the transfer process, pull down the lever. This will cause the press to close

and the heating plate will be pressed onto the supporting plate. The transfer process is

running now. After the set time has elapsed, heating plate will now be lifted automati-

cally.

The press is now ready for a new transfer process.

Operating Parameters

Please set the operating parameters (time and temperature) by using the display and the

LEDs on the control panel.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Annotations

1. After you have pressed the "S" button (SET), "01" starts flashing on the display. When

the flashing has stopped, set the desired temperature in Celsius on the electronic dis-

play: "+" rises the temperature, "-" lowers the temperature. When the desired tempera-

ture is reached, confirm by pressing the "S" button.

2. After that you have to set the desired pressing time in seconds: "+" extends the time, "-

" reduces the time. If the switch is pressed a second time, the data is saved and the

temperature set before is shown again on the display. The heat transfer press is ready

for use as soon as the desired temperature is reached.

It is always possible to check time and temperature by tapping the "S" button.

Printing Process

Put the textile to be printed onto the supporting plate and smooth the fabric out. Then place

the transfer motif onto the textile. Now press the textile using the time and temperature val-

ues recommended by the manufacturer. Caps need to be tautened from behind with the

clamping fixture.

Switch off the transfer press when you do not use it.

Working programs

With the new control board TS2 3P 4 different programs may be saved: the standard pro-

gram plus 3 new programs such as special programs for Flock, Flex or Sublimation trans-

fers. Owing to this new system you only need to enter the parameters required for you

transfer once.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Parameter adjustment

Standardprogramm (00)

Please press button S for 25 seconds. The display confirms access to the program by

showing up 00 followed by flashing and an audible signal.

In order to choose programs 01, 02 and 03 please press button S again.

Flex-Program (01)

• Press button S

• The display shows up 01, followed by the audible signal and blinking

• On the display the preset parameters appear: 160°C and 15 seconds

Flock-Program (02)

• Press button S

• The display shows up 02, followed by the audible signal and blinking

• On the display the preset parameters appear: 150°C and 15 seconds

Sublimationprogram (03)

• Press button S

• The display shows up 03, followed by the audible signal and blinking

• On the display the preset parameters appear: 200°C and 60 seconds

The operator may change the preset parameters with buttons „+“ and „-„.

The modified parameters may be saved directly by pressing button S and may

always be recalled and altered again.

The preset temperature may be modified in each program (01…02…03) plus or

minus 20 °C. For the standard program however, temperatures between 0°C and 250°

may be adjusted.

Display signals

In case of failures, the new control board TS2 3P gives different signals in order to

discover and resolve the problem immediately.

• If 111 appears on the display and the light blinks, followed by an acoustic

signal, the temperature sensor is defect or not connected with the control board.

• If 000 appears on the display and the light blinks, followed by an acoustic

signal, the temperature ranges about 15°C because of a default. The control

board must be checked.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

10. Maintenance

Following the safety directions mentioned below is essential to avoid severe injuries

to the operator and/or damage to the transfer press. Before performing any mainte-

nance work, the transfer press must have been switched off and the plug must have been

removed from the power socket.

Note the high temperatures of the top heating plate. It can take up to 15 minutes until the

plate has cooled down to a temperature below 50° C.

Carefully follow the instructions mentioned in this manual before performing any mainte-

nance or cleaning work on the transfer press.

Maintenance work must only be performed by skilled and specially trained staff.

Before switching on the unit again after maintenance or cleaning work, ensure that no tools

or spare parts have been left in or on the unit and that shrouds, safety appliances, graphic

symbols and instructions attached to the press are in good condition and easy to read.

11. Dismantling and Disposal of the Transfer Press

All work for dismantling or disposal must be performed by sufficiently qualified

staff.

A transfer press is an industrial unit. All applicable laws must be followed concerning the

disposal of industrial machinery in the country of the user.

Disconnect the unit from the power supply and dismantle it. Sort the parts according to

their composition, e.g. aluminum, plastic, steel, mineral wool etc. The disposal of these ma-

terial groups must be performed in accordance to the applicable laws in the country of the

user.

Strictly follow the safety instructions mentioned in this manual when dismantling the press.

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

11. Electronic Diagram

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

12. Electronic Diagram S2

Operating Instructions for

LTS 138 / 150 SAC

All data is without guarantee, errors and changes are reserved.

LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG

Lotus LTS 138 SAC Operating Instructions Manual

Brand: Lotus

Model: LTS 138 SAC

Type: Operating Instructions Manual

This manual is also suitable for

LTS 150 SAC

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Lotus LTS 138 SAC Operating Instructions Manual

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Lotus LTS 138 SAC Operating Instructions Manual

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