MODEL 463260307 • PRODUCT GUIDE
/_ CAUTION:
Readand follow all safety statements, assembly
instructions,and useand care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manualwith consumer.
CONSUMER:
Keep this manual for future reference.
/_ WARNING:
Failure tofollow all manufacturer's instructions could
result inserious personalinjuryand/or property
damage.
CAUTION:
Some partsmay contain sharp edges- especiallyas
noted inthe manual! Wearprotectivegloves if
necessary.
463260307" 80009693" 11-07-06
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. ifodor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors inthe vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center for Help and Parts
• If you need assistance with your product orwarranty partscall
1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M.EST Monday- Friday,
• Toorder non-warranty replacement parts or accessories
pleasevisit us on the web at www.charbroil.comor call
1-800-241-7548 andone of our friendly and knowledgeable
agents will be glad to assistyou.
iMPORTANT: Fill out the product record information below.
Model Number
Serial Number
Seeratinglabelongrillforserialnumber.
Date Purchased
CALIFORNIA PROPOSITION65
Combustion by-products produced when using this
product contain chemicalsknown to the State of
California to cause cancer, birth defects, and other
reproductive harm.
installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas andthe
regulator/valve assemblysupplied. A conversion kit mustbe
purchased for use with naturalgas.
• Grill installation must conform with local codes, orin their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSAB149.1, orPropane Storage and
Handling Code, B149.2, or the Standardfor Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational VehicleCode, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded inaccordance with local codes, or
National Electrical Code,ANSI/ NFPA 70. Keep any electrical
cords and/or fuel supply hosesaway from any hot surfaces.
• This grill issafety certified for use in the United States only. Do
not modify for use in any other location. Modificationwilt result
in a safety hazard.
Safety Symbols
The symbols and boxes shownbelow explain what each heading
means. Read and follow all of the messagesfound throughout
the manual.
DANGER: Indicates an imminentlyhazardous situation
which, if not avoided,will result in death orserious injury.
WARNING: Indicatesan potentiallyhazardoussituation
which, if not avoided, could result in deathor serious
injury.
CAUTIO.
For residential use only. Do not use for commercial
cooking.
CAUTION
CAUTION: Indicates a potentially hazardoussituationor
unsafepracticewhich, if not avoided, may result in minor
or moderateinjury.
2 • 463260307
For Your Safety...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Installation Safety Precautions .......................... 2
Safety Symbols...................................... 2
Use and Care..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-23
Troubleshooting.................................. 24-26
Warranty .......................................... 27
Registration Card ................................... 30
Stainless Steel Use and Care
Stainlesssteel grills can provide many years of reliable
service and an attractive appearance in normal outdoor
exposure, Consider the following tips toextend the
appearance of your stainless steelgrill:
• Cooking smoke from normal use of the grill wilteventually
coat and discolorthe stainless steel surface, Periodic
cleaning of the surfacewith supplied grill cleaner is
recommended, Follow directions ongrill cleaner label, (In
coastal areas, small rustpits may develop on the surface
of your grill that cannot be fully removedby a cleaner,)
• Periodic cleaning of the cooking grates also helps
decrease the risk of agrease fire which can irreversibly
darken the stainless steel surface, (Please note thatthe
integrity of the steel is notaffected by the flame, only the
appearance,)
463260307 • 3
• NEVERstore a spare LP cylinder under or near
the appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperlystored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
If you see, smell or hear gas escaping,
immediatelyget away from the LP
cylindedappliance and call your fire department.
LP Cylinder Removal, Transport and Storage
• Turn OFF all control knobs and LP cylinder valve. Turn coupling
nutcounterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneathbottom shelf, then
lift LP cylinder up and out of cart. Installsafety cap onto LP
cylinder valve.Always use capand strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injuryand/or property damage.
• A disconnected LP cylinder in LPCy
storage or being transported
musthave a safety cap installed (as shown).
Donot store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patioorother building. Never leavean LP cylinder Safety
insideavehicle which may become overheated Cap
bythe sun. RetainerStrap
• Donot store an LP cylinder in an areawhere children play.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must beconstructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT). See LP cylinder collar for marking.
• LP cylindervalve must have:
• Type 1 outlet compatiblewith
regulatoror grill.
• Safety reliefvalve.
• ULlisted Overfill Protection
OPDHandWheel
Device (OPD). ThisOPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylindermust be arranged for vapor withdrawal and include
collar to protect LP cylinder valve.Always keep LP cylinders in
upright position during use, transit or storage.
LP (Liquefied Petroleum Gas)
• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LPgas is highly flammable and may ignite unexpectedlywhen
mixedwith air.
LP Cylinder Filling
• Use only licensedand experienced dealers.
• LPdealer must purge new cylinder before filling.
• Dealershould NEVER fill LPcylinder more than 80% of LP
cylinder volume. Volumeof propane in cylinder wilt vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Donot releaseliquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• Toremovegas from LP cylinder,contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
4 • 463260307
LP Cylinder Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companiesthat inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPB safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
Connecting Regulator to the LP Cylinder
1. LP cylinder must be properlysecured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4, Remove the protective capfrom LP cylinder valve.Always use
cap and strap supplied with valve.
LP Cylinder Leak Test
For your safety
• Leak test must be repeated each time LP cylinder isexchanged
or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
* Grill must be leak tested outdoors in a well-ventilated area,
away from ignitionsources such as gas fired or electrical
appliances. Duringleak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush anda 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated byarrows
in figure below.
A Do not use householdcleaning agents. Damage to gas
train components can result.
OPD Hand Wheel
j Type1 outlet with
threadon outside
Safety Relief Valve
/
StrapandCap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tightenthe
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipplehasto be centered
intothe LP cylindervalve.
If"growing" bubblesappear do not useor move theLP
cylinder.Contact an LPgas supplier or your fire
department!
463260307 • 5
Holdcoupling nut and regulator
asshownfor properconnection
to LPcylindervalve.
6. Turnthe coupling nut clockwiseand tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP cylinder
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only- do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you arestill unable to completethe
connection, do not use this regulator!
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator istightly connected to LP cylinder.
3. Completely open LP cylinder valve byturning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
Do not insertanytool or foreignobject into the valve
outlet or safety relief valve.You may damagethevalve
and cause a leak. Leaking propane mayresult in
explosion,fire, severe personal injury,or death.
Outdoorgas appliance isnot intendedto be installed
in or on a boat.
Outdoorgas appliance isnot intendedto be installed
in or on an RV.
, Never attemptto attach this grill to the self-contained
LPgas system of a campertrailer or motor home.
, Do not usegrill until leak-tested.
, If a leak isdetected at any time, STOPand call thefire
department.
, If you cannot stop a gas leak,immediately close
LPcylindervalve and call LPgas supplieroryour fire
department!
.
.
If "growing" bubblesappear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part numberof items needed (see parts list)to the
Grill Service Center at 1-800-241-7548.
Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
6 • 463260307
For Safe Use ofYour Grill and to Avoid Serious
Injury:
• Do not letchildrenoperate or play neargrill.
• Keepgrill area clear and freefrom materials thatburn.
• Do not blockholes in sidesor backof grill.
• Check burnerflames regularly.
• Use grill only inwell-ventilated space. NEVERuse in
enclosedspace suchas carport, garage, porch,
covered patio,or under anoverhead structureof any
kind.
Do not usecharcoal or ceramic briquetsin a gasgrill.
(Unlessbriquets aresupplied with your grill.)
Usegrill at least 3 ft. from any wall or surface.
Maintain 10ft. clearanceto objects that cancatch fire
or sourcesof ignition such as pilot lightsonwater
heaters,live electrical appliances,etc.
• Apartment Dwellers:
Checkwith managementto learnthe requirements
and fire codes for using an LPgasgrill in your
apartmentcomplex.If allowed, useoutside onthe
ground floorwith a three (3)foot clearance fromwalls
or rails. Do not useonor under balconies.
• NEVERattempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
A Beforeopening LP cylinder valve, check the coupling nutfor
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A If you notice grease or other hot material drippingfrom grill
onto valve, hoseor regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Donot store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
undersideof either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noiseduring
operation. This will notaffect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately.This indicatesa problemwith the cylinder and it
should notbe used on any product. Return to supplier!
CAuT o. ZL
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid. Turnon gas at LP tank.
2. Toignite, turn left or right center knobto HI, pushand hold
ELECTRONIC IGNITOR button.
3. If ignitiondoes NOT occur in 5 seconds, turn the burner
controls OFF,wait 5 minutes and repeatthe lighting
procedure.
4. Toignite other burners, turn knob to HI adjacent to a lit burner.
Lighting instructions continued on next page.
463260307 • 7
Turn controls and gas source or tank OFF when not
in use.
CAUTIo.
If ignition does NOToccur in 5seconds, turn the
burner controls OFF,wait 5 minutes and repeat the
lighting procedure. If the burner does not ignitewith
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid. Turnon gas at LP cylinder.
2. Place lit match into match holder (hanging from cart side
panel), light burner on right or left side of grill.
3. Push in and turn far right or far left burner knob to HIGH. Be
sure burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to HIGH.
Sideburner ignitor Lighting
,& Do not lean over grill while lighting.
1. Open sideburner lid. Turnon gas at LP cylinder.
2. Turnsideburner knobto HIGH, pushand hold ELECTRONIC
IGNITOR button.
3. If sideburner does NOT light, turn knobto OFF,wait 5 minutes,
then repeat lighting procedure.
Sideburner Match Lighting
1. Open sideburner lid. Turnon gas at LP cylinder.
2. Place lit match near burner.
3. Turnsideburner knobto HIGH.
Be sure burner lights and
stays lit.
8 • 463260307
Burner Flame Check
• Removecooking grates and flame tamers. Light burners, rotate
knobsfrom HIGHto LOW.Youshould see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also.Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the TroubleshootingSection.
Turning Grill Off
• Turn all knobs to OFF position. Turn LP cylinderoff by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click orspark.
Valve Check
• important: Makesure gas is off at LPcylinder before
checking valves. Knobs lock in OFF position.To check
valves, first push in knobs and release, knobsshould spring
back. If knobsdo not spring back, replace valve assembly
beforeusing grill. Turn knobsto LOW position then turn back to
OFF position.Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before usinggrill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Donot mistake brown or black accumulation of grease and
smoke for paint. Interiorsof gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or usea grill cleanerwith scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Donot use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residuecan bewiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with milddetergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: Tomaintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
cAuTioN
f
SPIDER ALERT!
If you notice that your grill isgetting hard tolightor thatthe
flameisn't as strong as it should be, takethe time to checkand
cleanthe venturi's.
CONTROL PANEL
SPIDERWEBS
INSIDE VENTURI
Insomeareasofthecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsinthegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteintheventuribehind
thecontrolpanel.Thisisknownasaflashbackand itcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldbe removedfromthegrillandcleaned
beforeusewheneverthegrill hasbeenidleforan extendedperiod, j
\ J
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill,
1. Turn gas off at control knobs and LP cylinder.
2. Remove cookinggrates and flame tamers.
3. Remove screwsand carryover tubes from rear of burners.
4. Remove screw andwashers to disengage burner from
bracket on firebox.
5. Remove screwsto detach electrode from burner.Electrode
should remain in firebox.
6. Carefully lifteach burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hangerworks well)
into a small hook. Run the hook through each burner
tube several times.
'3
(B) Use a narrow bottle brushwith a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner fordamage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT:Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner. Correct
burner-to-valve
11. Carefully replace burners, engagement
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder isconnected to grill, store outdoors in a well-
ventilated space and out of reach of children.
• Cover grill ifstored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder isturned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner
Assembly' instructions before starting grill.
Electrode
463260307 • 9
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. The heat from selected burners
circulates gently throughout the grill, cooking meat or poultry
without the touch ofa direct flame.This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignitethe fats andjuices thatdrip during cooking.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures.
1Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. To keep foodsafe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
beforeand after handling raw meatand poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internalfood temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDAMeat and Poultry Hotlineat
1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST.
How To Tell If Meat is Grilled Thoroughly
• Meat andpoultry cooked on a grill often browns very fast on the
outside. Use a meat thermometerto be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
• Hamburgers madeof any ground meat or poultry should reach
160° F, and be brown in the middle with no pinkjuices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
• NEVER partiallygrill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,oruntil steaming hot.
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
sideburner shelf,
resulting in failure
of grill cart
components.
10 • 463260307
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL
Routine cleaningis necessaryto preservethe appearance and corrosionresistanceof StainlessSteel. The perceptionthat
many peoplehave is that stainless steelwill not rust.That is not the case in certain conditions. Rust marksare regularsttel
particlesthat have becomeattached to thesurface of stainlesssteel.They mayalso occur ifyou are usinga steelwool or
wirewool scouring pad in stead of a nylon scouring padto clean yourgrill. Incoastal areas, small rust pits maydevelop on
thesurface of your grill that cannot befully removed by a cleaner.Concentrate bleachesand other solutions containing
chlorinecan also cause rust pits and should notbe used.
Cooking creates smokethat may eventually coat and discolor the stainless steelsurface. Grease fireswilldarken the
stainlesssteel surface,butwill not affect the integrityofthe steel. Periodiccleaningof thecooking surface and inside ofthe
grill helps decreasethe risk of a fire. The methodsbelow are suggestionsfor cleaningstainless steel surfaces. Choosea
cleaning methodappropriatefor your needs.It is recommendedthat you usea Char-Broil@grill cover to help prolongthe
life and preventdiscolorationof your grill.
Routine Care
After each use,let your grill cool and thenwipe the grill witha soft, damp, soapy cloth and rinsewith clean water. It is
importantto removeanyfood particlesor marinadefromthe stainlesssteel surfaceof your grill. Most marinadesare highly
acidic and damagestainlesssteel. DONOT USESTEEL ORWEREWOOL.Toclean, polishand protect your stainlesssteel
grill on aweekly basis useChar-Broil@Stainless Steel Grill Cleaner. Forquick, convenientcleaning,use Char-Broil@
Stainless Steel Grill Wipes.
Stubborn Stains and Rust
Stubborn stains,discolorationand possibly rustand rust pitting canoccur fromcooking, exposureto harshoutdoor
conditions,or extreme cookingtemperatures. Forstubbornrust stains and grease stains, you canrestoreyour grill with the
Char-BroilStainless Steel RestorationKit. It is available at majorretailersor you canbuy itonline at www.grilllovers.com.
Forthe latest new productsand informationfor the care andcleaningof your stainlesssteelgrill go to www.charbroil.com.
*Always rub or wipe in thedirection of thegrain or polishlines inthe stainless steelsurface, not across them.
** Do notlet stainlesssteel cleaners come in contactwith paintedor plastic surfaces as damagemay occur.
ROUTINE CARE
Char-Broil@ Stainless Steel
Grill Cleaner
ROUTINE CARE
Char-Broil@ Stainless Steel
Grill Wipes
STUBBORN STAINS AND RUST
Char-Broil@ Stainless Restoration Kit
463260307 • 11
Key __y Description Part#
A 1 CartSidePanelRight................. 80009650
B 1 CartSidePanelLeft.................. 80009654
C 1 BottomShelf........................ 80009698
D 1 Valance............................ 80003153
E 2 CasterMount ....................... 80003113
F 1 CartBackPanel..................... 80009699
G 2 LockingCaster...................... 80000268
H 2 FixedCaster........................ 80000269
I 1 TankExclusionWire.................. 80006498
J 1 DoorAssembly- Left ................. 80009662
K 2 DoorHandle........................ 80000086
L 1 DoorAssembly- Right................ 80009665
M 1 DoorBrace......................... 80001935
N 1 FireboxAssembly.................... 80010400
O 1 UpperGrill BottomRear............... 80003000
P 4 MainBurner........................ 80005703
Q 3 CarryoverTube...................... 80010680
R 5 ControlKnob........................ 80009676
S 1 ElectronicIgnitionAssembly............ 80010401
T 1 SideburnerAssembly................. 80004311
U 1 ManifoldHeatShield................. 80010402
V 1 ControlPanel....................... 80010403
W 5 ControlKnobBezel................... 80003110
X 1 Manifold/Hose/RegulatorAssembly...... 80010404
Y 1 SideShelf.......................... 80010405
Z 1 SideShelfPanel..................... 80010406
AA 1 SideburnerFrame.................... 80010407
BB 1 SidebumerLid ...................... 80005756
CC 1 SidebumerControlPanel.............. 80010408
DD 1 SideburnerPan...................... 80005626
EE 1 SidebumerGrate.................... 80000638
FF 1 ElectronicIgnitionButton.............. 80004343
GG 1 SidebumerWindDiverter.............. 80005038
HH 1 LidInsert........................... 80000493
II 1 LidEndCap,Right................... 80000492
JJ 1 HandlePlate,Right................... 80000495
KK 1 LidEndCap,Left.................... 80000491
LL 1 HandlePlate,Left.................... 80000494
MM 1 LidHandle ......................... 80000496
NN 1 LogoPlate ......................... 80005765
OO 1 ThermometerBezel .................. 80004295
PP 1 Thermometer....................... 80004030
QQ 1 LidHardware,Screw ................. 80010409
12 • 463260307
_ Description Part#
RR 1 GreaseTray........................ 80002024
SS 1 GreasePan ........................ 80002027
TT 1 CookingGrateSet ................... 80010410
UU 4 Flametamer........................ 80009691
VV 1 SwingAwayWarmingRack............. 80001932
WW 2 MatchHolder....................... 80004320
XX 2 CasterSocket....................... 80000076
YY 1 SideburnerCapClip.................. 80006265
NotPictured
1 ReplacementFlametamer
SupportPins ..................... W80000020
1 DoorMagnetAssembly............... 80008850
1 CasterWrench...................... 80000283
1 ProductGuide(English)............... 80009693
1 ProductGuide(Spanish).............. 80009694
1 HardwarePack(forretailerstoreonly).... 80009692
ScrewNutPack(forpurchaser)......... 80010411
4 FiberWashers,6.4mm
4 ST4.2xl0mm,Self-TapScrew
5 FlatWashers,5mm
24 FlatWashers,7mm
3 #10-24HexNuts
10 #1t4-20HexNuts
2 #10-24x3/8"MachineScrew
3 #10-24x1/2"MachineScrew
12 1/4-20x1/2"MachineScrew
4 #1t4x20x3/4"MachineScrew
2 #1t4-20x1-1t2"MachineScrew
2 #1t4-20x2"MachineScrew
8 #1/4-20x2-3/4"MachineScrew
5 LockWashers,5mm
28 LockWashers,7mm
2 #8-32x3/8"MachineScrew
2 FlatWashers,4mm
2 LockWashers,4mm
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463260307 • 13
g ttach the two cart sides to bottom shelf using one
1/4-20x23/4'' screw, 7mm flat washer, 7mm lock
washer and 1/4-20 hex nutat upper hole in each
rear leg.Insert another 1/4-20x23/4'' screw into
lower hole, through caster socket, and secure with
7mm flat washer, 7mm lock washer and 1/4-20 hex
nut.
Cartside w/panel,left
Cartside w/panel,right
Bottom
washer
Tankholeto
left side
iMPORTANT:Tank hole in bottom shelf must be to left side.
114.20x23/4'' screw
First, attach caster mounts to front legs usingtwo 1/4-20x23/4'' screws, 7mm flat washers, 7mm lock washers, and 1/4-20
hexnuts at each leg. Second, place valance over front legswith edge of valance UNDER bottom shelf.Attach valance to
bottomshelf using three#10-24x1/2" screws, 5mm flat washers, 5mm lockwashers, and #10-24 hexnuts.At each end of
valance, insert one 1/4-20x11/2'' screw with a 7mm lock washer and 7mm flat washer through back of front leg into valance.
Thread locking casters intocaster mounts and non-locking casters into rear legs. Tighten casters with wrench provided.
NOTE:Donotattempt
to movegrill with casters
inthe locked position.
Valance
\
Caster
mount
J
l
Locking
caster
/
Fixedcaster
screw
5ram flat
washer
#10-24
hex nut
imm lock
washer
14 • 463260307
screw
Placelower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure
lower back panel to side panels using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers on each side.
Attach upper rail to cart assembly.Tabs on rail fit inside legs. Secure rail to back of front legs using two ST4.2xl0mm self-tap
screws on each side.
Upperrail
\
.\
This step requires two people to lift and position
grill head onto cart. Carefully lower the grill head onto
the cart between the two braces, inserting tabs in sides of
firebox into cut-outs in rear legs. Makesure the regulator
hose is hanging outside the cart. Insert 1/4-20x2" screw
through each rear leg (3rd hole from top) and through grill
head. Secure with 7mm flat washers, 7ram lock washers
and 1/4-20 hex nuts. Do not fully tighten.
1/4-20x2"
screw
into
leg cut-outs.
463260307. 15
Secure grill head to leg braces using four 1/4-20x3/4" screws, 7mm
lock washers, and 15mm fiber washers. Screws must be attached
from inside of grill head into brace.
Do not fully tighten screws until side shelf and sideburner shelf
are assembled,
Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg
brace. Secure shelf brackets to cart legs using two 1/4-20x1/2" screws, 7mm lock
washers, and 7mm flat washers on each bracket.
%',,%
Side shelf
/
_1/4-20×1/2"screw
7ramflat 7mmlock
washer washer
/Repeaton front bracket/
16 • 463260307
Placesideburner shelf over left cart legs. Lip of shelf should fit between grill bottomand leg brace. Secure shelf brackets to
cart legs using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers. Fully tighten screws inside grill
bottom and at back ofgfi# at this time. Refer to Steps 4 and 5.
screw
washer
7mmflat
washer
f
Sideburner shelf assembly
Remove the two screws and washers from the sideburner valve bracket.
Place sideburner valve under front of sideburner control panel so that
valve stem comesthrough large hole. Place Bezelon outer side of
control panel,and secure bezel and valve to panel using thetwo screws
and washers you removed from the valve bracket. Press control knob
onto valve stem.
Sideburner ___.
control knob
First, remove
screws and
washers from
bracket.
Sideburner
bezel
Sideburner
valve bracket
463260307 • 17
Insert sideburner into shelf, placing end of burner over sideburner
valve. Valveshould be in center hole of burner tube. Make sure pin
on bottom of burner is in center hole in shelf bracket. Secure burner
to bracket with two #10-24x3/8" screws, 5mm lock washers, and
5ram flat washers. See illustration below for correct burner-to-
valve engagement.
gagement
Valveshould be
incenter hole in
burner tube.
Placesideburner wind diverter over sideburner (A).Align notch in diverter to fit around electrode. Place burner cap onto
sideburner. Attach sideburner cap clip (B) and sidebumer cooking grate onto shelf. Beneath sidebumer shelf, attach
sidebumer ignitorwire to electrode (C).
ignitorwire
18 • 463260307
Placeflametamers (4) over burners by inserting tabs into slots in front of firebox.
Opposite ends of flametamers rest on pins in back of firebox,
Place cooking grates into grill bottom.
Gratewires running front to back
should be facing upward ...
side to side wires
downward.
!5
Side-to-side
wires onbottom.
463260307 • 19
ToassembleSwingAway,first insert
pivotwireintoholesin sideof grill lid
Second,insertleg wiresintoholesin
sidesof gdlfbottom.
Insertwire endsintolowerback pane!(A).Attachfront rightsideof wireshelfto therightsidepanelwith one
#8-32x3/8" screw,4ramflatwasherand 4rnmlock washer(B)_Legattachesto bottomshelfwith a4ram fiat washerand
4ram lockwasherand a#8-32x318"screw(C)_
28 _ 463280307
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