Char-Broil 463260307 Owner's manual

Brand: Char-Broil

Model: 463260307

Category: Barbecues & grills

Type: Owner's manual

MODEL 463260307 • PRODUCT GUIDE

/_ CAUTION:

Readand follow all safety statements, assembly

instructions,and useand care directions before

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manualwith consumer.

CONSUMER:

Keep this manual for future reference.

/_ WARNING:

Failure tofollow all manufacturer's instructions could

result inserious personalinjuryand/or property

damage.

CAUTION:

Some partsmay contain sharp edges- especiallyas

noted inthe manual! Wearprotectivegloves if

necessary.

463260307" 80009693" 11-07-06

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. ifodor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors inthe vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center for Help and Parts

• If you need assistance with your product orwarranty partscall

1-800-241-7548. Hours of Service Center Operation are

8:00 A.M. To 6:00 P.M.EST Monday- Friday,

• Toorder non-warranty replacement parts or accessories

pleasevisit us on the web at www.charbroil.comor call

1-800-241-7548 andone of our friendly and knowledgeable

agents will be glad to assistyou.

iMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Seeratinglabelongrillforserialnumber.

Date Purchased

CALIFORNIA PROPOSITION65

Combustion by-products produced when using this

product contain chemicalsknown to the State of

California to cause cancer, birth defects, and other

reproductive harm.

installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas andthe

regulator/valve assemblysupplied. A conversion kit mustbe

purchased for use with naturalgas.

• Grill installation must conform with local codes, orin their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSAB149.1, orPropane Storage and

Handling Code, B149.2, or the Standardfor Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,

Recreational VehicleCode, as applicable.

• All electrical accessories (such as rotisserie) must be

electrically grounded inaccordance with local codes, or

National Electrical Code,ANSI/ NFPA 70. Keep any electrical

cords and/or fuel supply hosesaway from any hot surfaces.

• This grill issafety certified for use in the United States only. Do

not modify for use in any other location. Modificationwilt result

in a safety hazard.

Safety Symbols

The symbols and boxes shownbelow explain what each heading

means. Read and follow all of the messagesfound throughout

the manual.

DANGER: Indicates an imminentlyhazardous situation

which, if not avoided,will result in death orserious injury.

WARNING: Indicatesan potentiallyhazardoussituation

which, if not avoided, could result in deathor serious

injury.

CAUTIO.

For residential use only. Do not use for commercial

cooking.

CAUTION

CAUTION: Indicates a potentially hazardoussituationor

unsafepracticewhich, if not avoided, may result in minor

or moderateinjury.

2 • 463260307

For Your Safety...................................... 2

Grill Service Center................................... 2

Product Record Information ............................ 2

Installation Safety Precautions .......................... 2

Safety Symbols...................................... 2

Use and Care..................................... 4-11

Parts List.......................................... 12

Parts Diagram...................................... 13

Assembly ....................................... 14-23

Troubleshooting.................................. 24-26

Warranty .......................................... 27

Registration Card ................................... 30

Stainless Steel Use and Care

Stainlesssteel grills can provide many years of reliable

service and an attractive appearance in normal outdoor

exposure, Consider the following tips toextend the

appearance of your stainless steelgrill:

• Cooking smoke from normal use of the grill wilteventually

coat and discolorthe stainless steel surface, Periodic

cleaning of the surfacewith supplied grill cleaner is

recommended, Follow directions ongrill cleaner label, (In

coastal areas, small rustpits may develop on the surface

of your grill that cannot be fully removedby a cleaner,)

• Periodic cleaning of the cooking grates also helps

decrease the risk of agrease fire which can irreversibly

darken the stainless steel surface, (Please note thatthe

integrity of the steel is notaffected by the flame, only the

appearance,)

463260307 • 3

• NEVERstore a spare LP cylinder under or near

the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An over filled or improperlystored cylinder is a

hazard due to possible gas release from the

safety relief valve. This could cause an intense

fire with risk of property damage, serious injury or

death.

If you see, smell or hear gas escaping,

immediatelyget away from the LP

cylindedappliance and call your fire department.

LP Cylinder Removal, Transport and Storage

• Turn OFF all control knobs and LP cylinder valve. Turn coupling

nutcounterclockwise by hand only - do not use tools to

disconnect. Loosen cylinder screw beneathbottom shelf, then

lift LP cylinder up and out of cart. Installsafety cap onto LP

cylinder valve.Always use capand strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injuryand/or property damage.

• A disconnected LP cylinder in LPCy

storage or being transported

musthave a safety cap installed (as shown).

Donot store an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patioorother building. Never leavean LP cylinder Safety

insideavehicle which may become overheated Cap

bythe sun. RetainerStrap

• Donot store an LP cylinder in an areawhere children play.

LP Cylinder

• The LP cylinder used with your grill must meet the

following requirements:

• Use LPcylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

• LP cylinders must beconstructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of

Transportation (DOT). See LP cylinder collar for marking.

• LP cylindervalve must have:

• Type 1 outlet compatiblewith

regulatoror grill.

• Safety reliefvalve.

• ULlisted Overfill Protection

OPDHandWheel

Device (OPD). ThisOPD safety

feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

• LP cylindermust be arranged for vapor withdrawal and include

collar to protect LP cylinder valve.Always keep LP cylinders in

upright position during use, transit or storage.

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LPgas is highly flammable and may ignite unexpectedlywhen

mixedwith air.

LP Cylinder Filling

• Use only licensedand experienced dealers.

• LPdealer must purge new cylinder before filling.

• Dealershould NEVER fill LPcylinder more than 80% of LP

cylinder volume. Volumeof propane in cylinder wilt vary by

temperature.

• A frosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

• Donot releaseliquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

• Toremovegas from LP cylinder,contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies" for nearest certified LP

dealers.

4 • 463260307

LP Cylinder Exchange

• Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Use only

those reputable exchange companiesthat inspect, precision fill,

test and certify their cylinders. Exchange your cylinder only

for an OPB safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

• Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

• Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

Connecting Regulator to the LP Cylinder

1. LP cylinder must be properlysecured onto grill. (Refer to

assembly section.)

2. Turnall control knobs to the OFF position.

3. Turn LP cylinder OFF by turning hand-wheel clockwise to a

full stop.

4, Remove the protective capfrom LP cylinder valve.Always use

cap and strap supplied with valve.

LP Cylinder Leak Test

For your safety

• Leak test must be repeated each time LP cylinder isexchanged

or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

* Grill must be leak tested outdoors in a well-ventilated area,

away from ignitionsources such as gas fired or electrical

appliances. Duringleak test, keep grill away from open flames

or sparks.

• Use a clean paintbrush anda 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated byarrows

in figure below.

A Do not use householdcleaning agents. Damage to gas

train components can result.

OPD Hand Wheel

j Type1 outlet with

threadon outside

Safety Relief Valve

StrapandCap

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

5. Hold regulator and insert nipple into LP

cylinder valve. Hand-tightenthe

coupling nut, holding regulator in a

straight line with LP cylinder valve so

as not to cross-thread the connection.

Nipplehasto be centered

intothe LP cylindervalve.

If"growing" bubblesappear do not useor move theLP

cylinder.Contact an LPgas supplier or your fire

department!

463260307 • 5

Holdcoupling nut and regulator

asshownfor properconnection

to LPcylindervalve.

6. Turnthe coupling nut clockwiseand tighten to a full stop. The

regulatorwill seal on the back-checkfeature in the LP cylinder

valve, resulting in some resistance.An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only- do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulatorand

repeat steps 5 and 6. If you arestill unable to completethe

connection, do not use this regulator!

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator istightly connected to LP cylinder.

3. Completely open LP cylinder valve byturning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct

before proceeding.

4. Brush soapy solution onto areas circled below.

Do not insertanytool or foreignobject into the valve

outlet or safety relief valve.You may damagethevalve

and cause a leak. Leaking propane mayresult in

explosion,fire, severe personal injury,or death.

Outdoorgas appliance isnot intendedto be installed

in or on a boat.

Outdoorgas appliance isnot intendedto be installed

in or on an RV.

, Never attemptto attach this grill to the self-contained

LPgas system of a campertrailer or motor home.

, Do not usegrill until leak-tested.

, If a leak isdetected at any time, STOPand call thefire

department.

, If you cannot stop a gas leak,immediately close

LPcylindervalve and call LPgas supplieroryour fire

department!

If "growing" bubblesappear, there is a leak. Close LP

cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement

parts. Order new parts by giving the serial, model number and

name and part numberof items needed (see parts list)to the

Grill Service Center at 1-800-241-7548.

Always close LP cylinder valve after performing leak test by

turning hand wheel clockwise.

6 • 463260307

For Safe Use ofYour Grill and to Avoid Serious

Injury:

• Do not letchildrenoperate or play neargrill.

• Keepgrill area clear and freefrom materials thatburn.

• Do not blockholes in sidesor backof grill.

• Check burnerflames regularly.

• Use grill only inwell-ventilated space. NEVERuse in

enclosedspace suchas carport, garage, porch,

covered patio,or under anoverhead structureof any

kind.

Do not usecharcoal or ceramic briquetsin a gasgrill.

(Unlessbriquets aresupplied with your grill.)

Usegrill at least 3 ft. from any wall or surface.

Maintain 10ft. clearanceto objects that cancatch fire

or sourcesof ignition such as pilot lightsonwater

heaters,live electrical appliances,etc.

• Apartment Dwellers:

Checkwith managementto learnthe requirements

and fire codes for using an LPgasgrill in your

apartmentcomplex.If allowed, useoutside onthe

ground floorwith a three (3)foot clearance fromwalls

or rails. Do not useonor under balconies.

• NEVERattempt to light burner with lid closed.A

buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from

specified operation position.

Safety Tips

A Beforeopening LP cylinder valve, check the coupling nutfor

tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.

A Use long-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximum load for sideburner and side shelf is 10 Ibs.

A The grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has

completely cooled.

A If you notice grease or other hot material drippingfrom grill

onto valve, hoseor regulator, turn off gas supply at once.

Determinethe cause, correct it, then clean and inspect valve,

hoseand regulator before continuing. Perform a leak test.

A Keep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

A Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

undersideof either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noiseduring

operation. This will notaffect safety or use of grill.

A If you have a grill problem see the "Troubleshooting Section".

A If the regulator frosts, turn off grill and LP cylinder valve

immediately.This indicatesa problemwith the cylinder and it

should notbe used on any product. Return to supplier!

CAuT o. ZL

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety

reasons.

• Do not use water on a grease fire. Personal injury

may result. If a grease fire develops, turn knobs

and LP cylinder off.

• Do not leave grill unattended while preheating or

burning off food residue on HI. If grill has not been

regularly cleaned, a grease fire can occur that may

damage the product.

ignitor Lighting

A Do not lean over grill while lighting.

1. Open lid. Turnon gas at LP tank.

2. Toignite, turn left or right center knobto HI, pushand hold

ELECTRONIC IGNITOR button.

3. If ignitiondoes NOT occur in 5 seconds, turn the burner

controls OFF,wait 5 minutes and repeatthe lighting

procedure.

4. Toignite other burners, turn knob to HI adjacent to a lit burner.

Lighting instructions continued on next page.

463260307 • 7

Turn controls and gas source or tank OFF when not

in use.

CAUTIo.

If ignition does NOToccur in 5seconds, turn the

burner controls OFF,wait 5 minutes and repeat the

lighting procedure. If the burner does not ignitewith

the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Match-Lighting

A Do not lean over grill while lighting.

1. Open lid. Turnon gas at LP cylinder.

2. Place lit match into match holder (hanging from cart side

panel), light burner on right or left side of grill.

3. Push in and turn far right or far left burner knob to HIGH. Be

sure burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in and

turning to HIGH.

Sideburner ignitor Lighting

,& Do not lean over grill while lighting.

1. Open sideburner lid. Turnon gas at LP cylinder.

2. Turnsideburner knobto HIGH, pushand hold ELECTRONIC

IGNITOR button.

3. If sideburner does NOT light, turn knobto OFF,wait 5 minutes,

then repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turnon gas at LP cylinder.

2. Place lit match near burner.

3. Turnsideburner knobto HIGH.

Be sure burner lights and

stays lit.

8 • 463260307

Burner Flame Check

• Removecooking grates and flame tamers. Light burners, rotate

knobsfrom HIGHto LOW.Youshould see a smaller flame in

LOW position than seen on HIGH. Perform burner flame check

on sideburner, also.Always check flame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in

the TroubleshootingSection.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinderoff by turning

hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time

between collector box or burner and electrode. See

"Troubleshooting" if no click orspark.

Valve Check

• important: Makesure gas is off at LPcylinder before

checking valves. Knobs lock in OFF position.To check

valves, first push in knobs and release, knobsshould spring

back. If knobsdo not spring back, replace valve assembly

beforeusing grill. Turn knobsto LOW position then turn back to

OFF position.Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before usinggrill. Use only

valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Donot mistake brown or black accumulation of grease and

smoke for paint. Interiorsof gas grills are not painted at the

factory (and should never be painted). Apply a strong solution

of detergent and water or usea grill cleanerwith scrub brush

on insides of grill lid and bottom. Rinse and allow to completely

air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

A Donot use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most

residuecan bewiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

• Painted surfaces: Wash with milddetergent or nonabrasive

cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: Tomaintain your grill's high quality

appearance, wash with mild detergent and warm soapy water

and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

cAuTioN

SPIDER ALERT!

If you notice that your grill isgetting hard tolightor thatthe

flameisn't as strong as it should be, takethe time to checkand

cleanthe venturi's.

CONTROL PANEL

SPIDERWEBS

INSIDE VENTURI

Insomeareasofthecountry,spidersor smallinsectshavebeen

knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggsinthegrill'sventuritube(s)obstructingtheflowof

gastotheburner.Thebacked-upgascanigniteintheventuribehind

thecontrolpanel.Thisisknownasaflashbackand itcandamage

yourgrillandevencauseinjury.

Topreventflashbacksandensuregoodperformancetheburnerand

venturiassemblyshouldbe removedfromthegrillandcleaned

beforeusewheneverthegrill hasbeenidleforan extendedperiod, j

\ J

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill,

1. Turn gas off at control knobs and LP cylinder.

2. Remove cookinggrates and flame tamers.

3. Remove screwsand carryover tubes from rear of burners.

4. Remove screw andwashers to disengage burner from

bracket on firebox.

5. Remove screwsto detach electrode from burner.Electrode

should remain in firebox.

6. Carefully lifteach burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiff wire (a light weight coat hangerworks well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brushwith a flexible handle (do not

use a brass wire brush), run the brush through each

burner tube several times.

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food

residue and dirt.

8. Clean any blocked ports with a stiff wire such as an open

paper clip.

9. Check burner fordamage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or

holes are found replace burner.

VERY IMPORTANT:Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner. Correct

burner-to-valve

11. Carefully replace burners, engagement

12. Attach burners to brackets on firebox.

13. Reposition carryover tubes and attach

to burners. Replace flame tamers and

cooking grates.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder isconnected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill ifstored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder isturned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow "Cleaning the Burner

Assembly' instructions before starting grill.

Electrode

463260307 • 9

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on

the grill by indirect heat. The heat from selected burners

circulates gently throughout the grill, cooking meat or poultry

without the touch ofa direct flame.This method greatly reduces

flare-ups when cooking extra fatty cuts because there is no direct

flame to ignitethe fats andjuices thatdrip during cooking.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may need

to be increased to insure sufficient cooking temperatures.

1Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.

Consumes less fuel.

2 Burner Cooking

Great indirect cooking on low.

Produces slow, even heating.

Ideal for slow roasting and baking.

Food Safety

Food safety isa very important part of enjoying the outdoor

cooking experience. To keep foodsafe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

beforeand after handling raw meatand poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and

utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internalfood temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDAMeat and Poultry Hotlineat

1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST.

How To Tell If Meat is Grilled Thoroughly

• Meat andpoultry cooked on a grill often browns very fast on the

outside. Use a meat thermometerto be sure food has reached

a safe internal temperature, and cut into food to check for

visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F.Juices

should run clear and flesh should not be pink.

• Hamburgers madeof any ground meat or poultry should reach

160° F, and be brown in the middle with no pinkjuices. Beef,

veal and lamb steaks, roasts and chops can be cooked to 145°

F.All cuts of pork should reach 160° F.

• NEVER partiallygrill meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot

dogs, grill to 165° F,oruntil steaming hot.

Using pots larger than 6 quarts in capacity could

exceed weight limit of the

sideburner shelf,

resulting in failure

of grill cart

components.

10 • 463260307

CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL

Routine cleaningis necessaryto preservethe appearance and corrosionresistanceof StainlessSteel. The perceptionthat

many peoplehave is that stainless steelwill not rust.That is not the case in certain conditions. Rust marksare regularsttel

particlesthat have becomeattached to thesurface of stainlesssteel.They mayalso occur ifyou are usinga steelwool or

wirewool scouring pad in stead of a nylon scouring padto clean yourgrill. Incoastal areas, small rust pits maydevelop on

thesurface of your grill that cannot befully removed by a cleaner.Concentrate bleachesand other solutions containing

chlorinecan also cause rust pits and should notbe used.

Cooking creates smokethat may eventually coat and discolor the stainless steelsurface. Grease fireswilldarken the

stainlesssteel surface,butwill not affect the integrityofthe steel. Periodiccleaningof thecooking surface and inside ofthe

grill helps decreasethe risk of a fire. The methodsbelow are suggestionsfor cleaningstainless steel surfaces. Choosea

cleaning methodappropriatefor your needs.It is recommendedthat you usea Char-Broil@grill cover to help prolongthe

life and preventdiscolorationof your grill.

Routine Care

After each use,let your grill cool and thenwipe the grill witha soft, damp, soapy cloth and rinsewith clean water. It is

importantto removeanyfood particlesor marinadefromthe stainlesssteel surfaceof your grill. Most marinadesare highly

acidic and damagestainlesssteel. DONOT USESTEEL ORWEREWOOL.Toclean, polishand protect your stainlesssteel

grill on aweekly basis useChar-Broil@Stainless Steel Grill Cleaner. Forquick, convenientcleaning,use Char-Broil@

Stainless Steel Grill Wipes.

Stubborn Stains and Rust

Stubborn stains,discolorationand possibly rustand rust pitting canoccur fromcooking, exposureto harshoutdoor

conditions,or extreme cookingtemperatures. Forstubbornrust stains and grease stains, you canrestoreyour grill with the

Char-BroilStainless Steel RestorationKit. It is available at majorretailersor you canbuy itonline at www.grilllovers.com.

Forthe latest new productsand informationfor the care andcleaningof your stainlesssteelgrill go to www.charbroil.com.

*Always rub or wipe in thedirection of thegrain or polishlines inthe stainless steelsurface, not across them.

** Do notlet stainlesssteel cleaners come in contactwith paintedor plastic surfaces as damagemay occur.

ROUTINE CARE

Char-Broil@ Stainless Steel

Grill Cleaner

ROUTINE CARE

Char-Broil@ Stainless Steel

Grill Wipes

STUBBORN STAINS AND RUST

Char-Broil@ Stainless Restoration Kit

463260307 • 11

Key __y Description Part#

A 1 CartSidePanelRight................. 80009650

B 1 CartSidePanelLeft.................. 80009654

C 1 BottomShelf........................ 80009698

D 1 Valance............................ 80003153

E 2 CasterMount ....................... 80003113

F 1 CartBackPanel..................... 80009699

G 2 LockingCaster...................... 80000268

H 2 FixedCaster........................ 80000269

I 1 TankExclusionWire.................. 80006498

J 1 DoorAssembly- Left ................. 80009662

K 2 DoorHandle........................ 80000086

L 1 DoorAssembly- Right................ 80009665

M 1 DoorBrace......................... 80001935

N 1 FireboxAssembly.................... 80010400

O 1 UpperGrill BottomRear............... 80003000

P 4 MainBurner........................ 80005703

Q 3 CarryoverTube...................... 80010680

R 5 ControlKnob........................ 80009676

S 1 ElectronicIgnitionAssembly............ 80010401

T 1 SideburnerAssembly................. 80004311

U 1 ManifoldHeatShield................. 80010402

V 1 ControlPanel....................... 80010403

W 5 ControlKnobBezel................... 80003110

X 1 Manifold/Hose/RegulatorAssembly...... 80010404

Y 1 SideShelf.......................... 80010405

Z 1 SideShelfPanel..................... 80010406

AA 1 SideburnerFrame.................... 80010407

BB 1 SidebumerLid ...................... 80005756

CC 1 SidebumerControlPanel.............. 80010408

DD 1 SideburnerPan...................... 80005626

EE 1 SidebumerGrate.................... 80000638

FF 1 ElectronicIgnitionButton.............. 80004343

GG 1 SidebumerWindDiverter.............. 80005038

HH 1 LidInsert........................... 80000493

II 1 LidEndCap,Right................... 80000492

JJ 1 HandlePlate,Right................... 80000495

KK 1 LidEndCap,Left.................... 80000491

LL 1 HandlePlate,Left.................... 80000494

MM 1 LidHandle ......................... 80000496

NN 1 LogoPlate ......................... 80005765

OO 1 ThermometerBezel .................. 80004295

PP 1 Thermometer....................... 80004030

QQ 1 LidHardware,Screw ................. 80010409

12 • 463260307

_ Description Part#

RR 1 GreaseTray........................ 80002024

SS 1 GreasePan ........................ 80002027

TT 1 CookingGrateSet ................... 80010410

UU 4 Flametamer........................ 80009691

VV 1 SwingAwayWarmingRack............. 80001932

WW 2 MatchHolder....................... 80004320

XX 2 CasterSocket....................... 80000076

YY 1 SideburnerCapClip.................. 80006265

NotPictured

1 ReplacementFlametamer

SupportPins ..................... W80000020

1 DoorMagnetAssembly............... 80008850

1 CasterWrench...................... 80000283

1 ProductGuide(English)............... 80009693

1 ProductGuide(Spanish).............. 80009694

1 HardwarePack(forretailerstoreonly).... 80009692

ScrewNutPack(forpurchaser)......... 80010411

4 FiberWashers,6.4mm

4 ST4.2xl0mm,Self-TapScrew

5 FlatWashers,5mm

24 FlatWashers,7mm

3 #10-24HexNuts

10 #1t4-20HexNuts

2 #10-24x3/8"MachineScrew

3 #10-24x1/2"MachineScrew

12 1/4-20x1/2"MachineScrew

4 #1t4x20x3/4"MachineScrew

2 #1t4-20x1-1t2"MachineScrew

2 #1t4-20x2"MachineScrew

8 #1/4-20x2-3/4"MachineScrew

5 LockWashers,5mm

28 LockWashers,7mm

2 #8-32x3/8"MachineScrew

2 FlatWashers,4mm

2 LockWashers,4mm

pp HH

/ NN /

ii/

EE _ _\

DD,_

\\\\\\\

TT \\

...._iiiiiii]iiii!iil..... _iii!!!:::i:i!_il.......... ii_iiiiiiii,

uu............._ : ....

_ YY .f//

H _

Q LL.........

_.P

..........vj_ _ ............JJ

...... MM

463260307 • 13

g ttach the two cart sides to bottom shelf using one

1/4-20x23/4'' screw, 7mm flat washer, 7mm lock

washer and 1/4-20 hex nutat upper hole in each

rear leg.Insert another 1/4-20x23/4'' screw into

lower hole, through caster socket, and secure with

7mm flat washer, 7mm lock washer and 1/4-20 hex

nut.

Cartside w/panel,left

Cartside w/panel,right

Bottom

washer

Tankholeto

left side

iMPORTANT:Tank hole in bottom shelf must be to left side.

114.20x23/4'' screw

First, attach caster mounts to front legs usingtwo 1/4-20x23/4'' screws, 7mm flat washers, 7mm lock washers, and 1/4-20

hexnuts at each leg. Second, place valance over front legswith edge of valance UNDER bottom shelf.Attach valance to

bottomshelf using three#10-24x1/2" screws, 5mm flat washers, 5mm lockwashers, and #10-24 hexnuts.At each end of

valance, insert one 1/4-20x11/2'' screw with a 7mm lock washer and 7mm flat washer through back of front leg into valance.

Thread locking casters intocaster mounts and non-locking casters into rear legs. Tighten casters with wrench provided.

NOTE:Donotattempt

to movegrill with casters

inthe locked position.

Valance

Caster

mount

Locking

caster

Fixedcaster

screw

5ram flat

washer

#10-24

hex nut

imm lock

washer

14 • 463260307

screw

Placelower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure

lower back panel to side panels using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers on each side.

Attach upper rail to cart assembly.Tabs on rail fit inside legs. Secure rail to back of front legs using two ST4.2xl0mm self-tap

screws on each side.

Upperrail

This step requires two people to lift and position

grill head onto cart. Carefully lower the grill head onto

the cart between the two braces, inserting tabs in sides of

firebox into cut-outs in rear legs. Makesure the regulator

hose is hanging outside the cart. Insert 1/4-20x2" screw

through each rear leg (3rd hole from top) and through grill

head. Secure with 7mm flat washers, 7ram lock washers

and 1/4-20 hex nuts. Do not fully tighten.

1/4-20x2"

screw

into

leg cut-outs.

463260307. 15

Secure grill head to leg braces using four 1/4-20x3/4" screws, 7mm

lock washers, and 15mm fiber washers. Screws must be attached

from inside of grill head into brace.

Do not fully tighten screws until side shelf and sideburner shelf

are assembled,

Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg

brace. Secure shelf brackets to cart legs using two 1/4-20x1/2" screws, 7mm lock

washers, and 7mm flat washers on each bracket.

%',,%

Side shelf

_1/4-20×1/2"screw

7ramflat 7mmlock

washer washer

/Repeaton front bracket/

16 • 463260307

Placesideburner shelf over left cart legs. Lip of shelf should fit between grill bottomand leg brace. Secure shelf brackets to

cart legs using two 1/4-20x1/2" screws, 7ram lock washers and 7ram flat washers. Fully tighten screws inside grill

bottom and at back ofgfi# at this time. Refer to Steps 4 and 5.

screw

washer

7mmflat

washer

Sideburner shelf assembly

Remove the two screws and washers from the sideburner valve bracket.

Place sideburner valve under front of sideburner control panel so that

valve stem comesthrough large hole. Place Bezelon outer side of

control panel,and secure bezel and valve to panel using thetwo screws

and washers you removed from the valve bracket. Press control knob

onto valve stem.

Sideburner ___.

control knob

First, remove

screws and

washers from

bracket.

Sideburner

bezel

Sideburner

valve bracket

463260307 • 17

Insert sideburner into shelf, placing end of burner over sideburner

valve. Valveshould be in center hole of burner tube. Make sure pin

on bottom of burner is in center hole in shelf bracket. Secure burner

to bracket with two #10-24x3/8" screws, 5mm lock washers, and

5ram flat washers. See illustration below for correct burner-to-

valve engagement.

gagement

Valveshould be

incenter hole in

burner tube.

Placesideburner wind diverter over sideburner (A).Align notch in diverter to fit around electrode. Place burner cap onto

sideburner. Attach sideburner cap clip (B) and sidebumer cooking grate onto shelf. Beneath sidebumer shelf, attach

sidebumer ignitorwire to electrode (C).

ignitorwire

18 • 463260307

Placeflametamers (4) over burners by inserting tabs into slots in front of firebox.

Opposite ends of flametamers rest on pins in back of firebox,

Place cooking grates into grill bottom.

Gratewires running front to back

should be facing upward ...

side to side wires

downward.

Side-to-side

wires onbottom.

463260307 • 19

ToassembleSwingAway,first insert

pivotwireintoholesin sideof grill lid

Second,insertleg wiresintoholesin

sidesof gdlfbottom.

Insertwire endsintolowerback pane!(A).Attachfront rightsideof wireshelfto therightsidepanelwith one

#8-32x3/8" screw,4ramflatwasherand 4rnmlock washer(B)_Legattachesto bottomshelfwith a4ram fiat washerand

4ram lockwasherand a#8-32x318"screw(C)_

28 _ 463280307

Page is loading ...

Char-Broil 463260307 Owner's manual

Brand: Char-Broil

Model: 463260307

Category: Barbecues & grills

Type: Owner's manual

Download PDF

report

Char-Broil 463260307 Owner's manual

Char-Broil 463260307 Owner's manual

Related papers

Other documents