DURKOPP ADLER DAC classic Operating instructions

DAC basic/classic

operating manual

part II

class 838

0791 838901

Dürkopp Adler AG, PO Box 17 03 51, D-33703 Bielefeld, Potsdamerstr. 190, D-33719 Bielefeld

Phone +49 (0) 521 9 25 00, Fax +49 (0) 521 9 25 24 35, www.duerkopp-adler.com

Ausgabe/Edition: May 2013 revision index: B02.3

Operating manual part II

DAC basic/classic

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Printed: May 2013 in Bielefeld, Germany

Operating manual part II

Contents

PART II .............................................................................................................................. 4

1 Parameter ......................................................................................................................... 4

1.1

Parameter of class 838 ......................................................................................................................4

1.1.1

Operator-level ......................................................................................................................................4

1.1.2

Technician-level ...................................................................................................................................5

1.1.3

Developer-level ................................................................................................................................. 18

1.2

Sets of parameters for class 838 .................................................................................................. 20

2 Error-, warning- and info-messages ............................................................................. 21

Operating manual part II

PART II

1 Parameter

The parameter overview is help a sought-after parameter for finding fast and changing. The construction of the list

has already been explained in the list using structure.

There are parameters, which can be found in the technicians' and developers' level both different consequences,

however, have. All settings in the developers' level aren't accessible for using staff and service technicians but are

adjusted by the software developers to the certain hardware once.

1.1 Parameter of class 838

class: 838

t 51 04 set of parameters: 838-x70522-1,55

for sub-class: 838-170522-1,55,

838-270522-1,55

1.1.1 Operator-level

L C P Min Max Preset Unity Description

Bobbin thread counter and bobbin thread monitor

o 06 00 0 4 0 - Activate the bobbin thread counter

0 = off;

1 = Bobbin thread counter A;

2 = Bobbin thread counter B;

3 = Bobbin thread counter C;

4 = Bobbin thread monitor

o 06 01 0,1 999,9 300,0 x o0602 Reset value of the bobbin thread counter A

o 06 02 0,1 999,9 200,0 x o0604 Reset value of the bobbin thread counter B

o 06 03 0,1 999,9 100,0 x o0604 Reset value of the bobbin thread counter C

o 06 04 1 255 10 x stitches Factor of the bobbin thread counter A, B, and C

o 06 05 0 9999 0 stitches Number of stitches for bobbin thread monitor

o 06 06 0 1 1 - Stopping motor if the counter has reached the value 0.

0 = off;

1 = on

o 06 07 0 1 1 - Sewing foot down after thread trimming.

0 = off;

1 = on

o 06 08 0 1 0 - Display of the bobbin thread counter value

0 = off;

1 = on

Needle cooling

o 13 00 0 1 0 - Needle cooling

0 = off;

1 = on

Light barrier

o 16 00 0 255 0 Stitches Compensating stitches normal stitch length

o 16 01 0 255 0 Stitches Compensating stitches long stitch length

o 16 10 0 255 0 Seams Number of light barrier seams

o 16 20 0 255 0 Stitches Number of stitches of the filter for knitted fabrics

Operating manual part II

1.1.2 Technician-level

The technician's level must not be accessed by normal users. Modifications at this level must only be done by service

staff.

The technician's level is unlocked by the following key combination:

When switching on the control unit P (23)and the reset (18) button must be pressed at the same time.

This allows access to the technician's level.

Press A+ to get into the technician's level.

L C P Min Max Preset Unity Description

Backtack

t 00 00 300 6000 800 rpm Start backtack speed

t 00 01 0 254 8 10° Pre-control angle when switching on the backtack magnet.

(Switchover of forward backward at the bartack)

t 00 02 0 254 12 10° Pre-control angle when turning the backtack magnet off.

(Changing of backward forward at the bartack)

t 00 03 0 1 0 - Start backtack with the position 0 of the pedal interruptible.

0 = off;

1 = on

t 00 04 0 2 0 - Mode for the end of the start backtack.

0 = You sew further after the end;

1 = Machine stops and must be started by the pedal again;

2 = Thread performance after the start backtack

t 00 05 0 1 1 - Pedal release only to an additional route A

0 = off;

1 = on

t 00 06 0 500 0 ms Delay time up to the speed release after the start backtack

t 00 07 0 255 0 ms Decay time of the backtack magnet

t 00 10 300 6000 800 rpm End backtack speed

t 00 11 0 254 12 10° Pre-control angle when switching on the backtack magnet.

(Switchover of forward backward at the bartack)

t 00 12 0 254 13 10° Pre-control angle when turning the backtack magnet off.

(Changing of backward forward at the bartack)

t 00 13 0 1 0 - Backtack magnet stays switched on (simple with the last

backward way final backtack and multiple backtack ends) till

the needle has been reached the Pos. 2.

0 = off;

1 = on

t 00 20 300 6000 800 rpm Start multiple backtack speed (only at the stuffing program)

t 00 21 0 254 16 10° Pre-control angle when switching on the backtack magnet.

(Switchover of forward backward at the backtack) (only at the

stuffing program)

t 00 22 0 254 22 10° Pre-control angle when turning the backtack magnet off.

(Change of backward forward at the backtack) (only at the

stuffing program)

t 00 23 0 1 0 - Start backtack as a stuffing program.

0 = off;

1 = on

t 00 30 0 1 0 - Ornamental backtack

0 = off;

1 = on

t 00 31 0 2500 800 rpm Ornamental backtack speed

t 00 32 0 1000 150 ms Stop time at the ornamental backtack

t 00 35 0 1 1 - Reducing speed when shifting the feed dog

0 = off;

1 = on

Operating manual part II

L C P Min Max Preset Unity Description

t 00 36 0 6000 500 rpm Wished speed reduction when shifting the feed dog.

t 00 40 0 2 1 - Type of the start backtack, if the backtacking is toggled.

0 = Simple start backtack;

1 = Double start backtack;

2 = Start multiple backtack

t 00 41 0 2 1 - Type of the end backtack, if the backtacking is toggled.

0 = Simple end backtack;

1 = Double end backtack;

2 = End multiple backtack

t 00 44 0 3 3 - Mode of the manual backtack

0 = Manual backtack switched immediately;

1 = Manual backtack switched according to parameter

t 00 45 und t 00 46;

2 = If the manual backtack is pressed, the motor will stopped

in the position according to parameter t 0045 und t 00 46;

3 = If the manual backtack is pressed, the motor will stopped

in the position according to parameter t 0045 und t 00 46;

(Only with the parameter t 00 30 = 1)

t 00 45 0 1 0 - Switching on the manual backtack

0 = Needle below;

1 = Needle above

t 00 46 0 1 0 - Turning the manual backtack off

0 = Needle below;

1 = Needle above

t 00 50 0 999 100 ms Drive time of the backtack magnet in the time period t

1

t 00 51 5 100 100 % Pulse duty ratio in the time period t

1

t 00 52 0,0 600,0 100,0 s Drive time of the backtack magnet in the time period t

2

(If you adjust 0s the backtack magnet will be driven

permanently)

t 00 53 5 100 40 % Pulse duty ratio in the time period t

2

t 00 54 0 1 1 - Increasing U

mag

when the backtack magnet will be driven

0 = No;

1 = Yes

Operating manual part II

L C P Min Max Preset Unity Description

Thread Clamp

t 01 00 0 8 6 - Mode of the thread clamp

0 = on switching angle FK = t0101,

out switching angle FK = t0102,

Without FL;

1 = on switching angle FK = 108°,

out switching angle FK = 268°,

Without FL;

2 = on switching angle FK = 49°,

out switching angle FK = 110°,

Without FL;

3 = on switching angle FK = 49°,

out switching angle FK = 190°,

Without FL;

4 = on switching angle FK = 108°,

out switching angle FK 268°,

on switching angle FL = 108°,

out switching angle FL = 154°;

5 = on switching angle FK = 108°,

out switching angle FK = 268°,

on switching angle FL = 44°,

out switching angle FL = 154°;

6 = on switching angle FK = 30°,

out switching angle FK = 200°,

on switching angle FL = 50°,

out switching angle FL = 100°;

7 = Without FK,

on switching angle FL = t0111,

out switching angle FL = t0112;

8 = on switching angle FK = t0101,

out switching angle FK = t0102,

on switching angle FL = t0111,

out switching angle FL = t0112

t 01 01 0 359 30 ° on switching angle of the thread clamp

t 01 02 0 359 200 ° off switching angle of the thread clamp

t 01 11 0 359 50 ° on switching angle of the sewing foot lifting

t 01 12 0 359 100 ° off switching angle of the sewing foot lifting

t 01 13 0 100 100 % Duty cycle of sewing foot lifting at mode 4-8

t 01 20 0 3 3 - Options of the thread clamp

0 = FK only at the seam beginning;

1 = FK at the seam beginning and at the turning back;

2 = FK at the seam beginning and at the sewing foot lifting;

3 = FK at the seam beginning, turning back and at the sewing

foot lifting

t 01 30 0 1 0 - NSB

0 = Off;

1 = Active with thread clamp

t 01 31 0 359 92 ° On switching angle of the additional thread clamp.

t 01 32 0 359 201 ° Off switching angle of the additional thread clamp.

t 01 33 0 359 105 ° On switching angle of the thread puller.

t 01 34 0 359 203 ° Off switching angle of the thread puller.

t 01 35 0 359 62 ° On switching angle of the thread tension.

t 01 36 0 359 94 ° Off switching angle of the thread tension.

t 01 50 0 999 100 ms Drive time of the thread clamp in the time period t

1

t 01 51 5 100 100 % Pulse duty ratio in the time period t

1

t 01 52 0,1 120,0 60,0 s Drive time of the thread clamp magnet in the time period t

2

(If you adjust 0s the thread clamp magnet will be driven

permanently)

t 01 53 5 100 30 % Pulse duty ratio in the time period t

2

Operating manual part II

L C P Min Max Preset Unity Description

t 01 54 0 1 0 - Increasing U

mag

when the thread clamp magnet will be driven

0 = No;

1 = Yes

Thread trimmer

t 02 00 50 750 180 rpm Cutting speed

t 02 01 0 1 0 - Pedal position for starting the cutting process.

0 = Position -2;

1 = Position -1

t 02 10 0 359 120 ° on switching angle t 08 12 <= t 02 10 < t 02 11

t 02 11 0 359 245 ° off switching angle t 02 10 < t 02 11 <= t 08 13

t 02 20 0 255 0 ms Delay time for a repeated activation of the Cutting magnet.

t 02 21 0 255 0 ms Delay time for turning the cutting magnet off

Sewing foot lifting

t 03 00 0 1 1 - sewing foot lifting active

0 = No;

1 = Yes

t 03 10 0 255 80 ms Intermediate lag of the machine after switching the sewing

foot lifting off

t 03 11 0 255 40 ms Turn-on delay of the sewing foot lifting at speed 0

t 03 12 0,0 9,999 0,200 s Turn-on delay of the sewing foot lifting at the seam end

t 03 50 0 999 200 ms Drive time of the sewing foot lifting magnet in the time

period t

1

t 03 51 5 100 100 % Pulse duty ratio in the time period t

1

t 03 52 0,0 600,0 60,0 s Drive time of the foot lifting magnet in the time period t

2

(If you adjust 0s the thread clamp magnet will be driven

permanently)

t 03 53 5 100 40 % Pulse duty ratio in the time period t

2

t 03 54 0 1 1 - Increasing U

mag

when the foot lifting magnet will be driven

0 = No;

1 = Yes

Soft start

t 05 00 120 1000 400 rpm Soft start speed

t 05 01 1 99 2 Stitches Number of soft start stitches

Seam ways

t 07 00 0 2 0 - Treatment position-2 in seam ways.

0 = Demolition of the seam. The next seam way is sewn; The

seam is broken off with thread trimmer at the last seam of

the program.

1 = Demolition of the seam with thread performances (even if

inactive). The next seam process is a free seam.

2 = Demolition of the seam with thread performances (even if

inactive). Seam program is stopped.

t 07 01 0 1 0 - Automatic system business.

0 = off;

1 = on

Motor

t 08 00 500 9999 1600 rpm Maximum speed

t 08 01 10 400 150 rpm Minimal speed

t 08 02 10 1000 150 rpm Positioning speed

t 08 03 1 100 20 rpm/ms Acceleration ramp

t 08 04 1 100 20 rpm/ms Braking ramp

t 08 05 0 1 0 - Direction of rotation of the motor

0 = on the left;

1 = on the right

Operating manual part II

L C P Min Max Preset Unity Description

t 08 06 0 2 1 - Motor brake at the normal stop

0 = Brakes for the duration of t0809;

1 = Brake durably actively at the stop

2 = Position will be hold permanently

t 08 07 0,1 6,0 3,0 A Holding current at the machine stop

t 08 08 0 255 40 - Reaction rate at changes of the needle position

t 08 09 0 999 200 ms Period of the motor brake

t 08 10 - - - - Setting the reference position

t 08 11 - - - - Setting the needle positions

t 08 12 0 359 120 ° Lower needle position (Position 1)

t 08 13 0 359 329 ° Thread lever up position (Position 2)

t 08 14 0 359 350 ° Direction finder position

t 08 15 0 359 245 ° on threading position

t 08 19 1 9999 650 - Pulley ratio=

(diameter motor / diameter machine) * 1000

t 08 20 - - - - Calibrating pedal

t 08 21 12 64 24 Steps Number of speed steps of the pedal

t 08 22 0 4 3 - Speed curve

t 08 23 10 255 90 ms Debouncing of the position-1

t 08 24 5 255 15 ms Debouncing of the position-2

t 08 25 0 1 0 - Choice of the pedal

0 = Analogous;

1 = Digital

t 08 26 0 1 0 - Invert the digital signal of the pedal

0 = No;

1 = Yes(Efka-Pedal with adapter )

t 08 30 0 1 1 - Shows the machine speed

0 = No;

1 = Yes

t 08 31 0 1 0 - Shows the current needle position

0 = No;

1 = Yes

t 08 32 0 1 0 - The Needle will move to the upper needle position if the

energy is on and the pedal was used.

0 = No;

1 = Yes

t 08 33 0 6 0 - Output of position signals

0 = No output;

1 = pos1;

2 = pos2;

3 = pos1 & pos2;

4 = machine running (ML);

5 = machine running (ML) & pos1;

6 = machine running (ML) & pos2;

t 08 34 0 255 0 ° Angle for the length of pos1

t 08 35 0 255 0 ° Angle for the length of pos2

t 08 36 10 9999 10 rpm Speed for the activation of motor running signal

t 08 40 500 9999 1500 rpm Speed limitation DB3000

t 08 41 500 9999 1800 rpm Speed limitation DB2000

t 08 50 10 500 180 rpm Speed for single stitch functions(For example half stitch and

full stitch)

Operating manual part II

L C P Min Max Preset Unity Description

Thread tension

t 09 00 0 3 2 ° Mode of the thread tension release and thread tension

reduction with active foot lifting.

0 = No thread tension release;

1 = Thread tension release in the seam;

2 = Thread tension release after thread trimming;

3 = Thread tension release in the seam and after thread

trimming.

t 09 01 0 1 1 ° Thread tension release by thread help

0 = No;

1 = Yes

t 09 02 0,0 2,55 0,0 s Delay time of the tread tension release after thread trimming.

(Only active if t 09 00 = 2 or 3)

t 09 03 0 2 0 ° Coupling thread tension with high lift walking foot

0 = No coupling;

1 = Additional thread tension when rapid stroke adjustment;

2 = Additional thread tension when reaching the high lift

walking foot speed limit;

t 09 10 0 359 225 ° on switching angle t 08 of 12 < = t of 09 10 < t 09 11 at the

trimming process

t 09 11 0 359 325 ° off switching angle t of 09 10 < t 09 of 11 < = t 08 13 at the

trimming process

t 09 20 0 255 0 ms Delay time for a repeated activation of the tension magnet at

the trimming process.

t 09 21 0 255 20 ms Delay time for turning the tension magnet off at the trimming

process

t 09 50 0 999 100 ms Drive time of the thread tension magnet in the time period t

1

t 09 51 5 100 100 % Pulse duty ratio in the time period t

1

t 09 52 0,0 600,0 60,0 s Drive time of the thread tension magnet in the time period t

2

(If you adjust 0s the thread tension magnet will be driven

permanently)

t 09 53 5 100 50 % Pulse duty ratio in the time period t

2

t 09 54 0 1 0 - Increasing U

mag

when the thread tension magnet will be driven

0 = No;

1 = Yes

High lift for walking foot

t 10 00 0 1 0 - High lift for walking foot

0 = No;

1 = Yes

t 10 01 0 9999 1800 rpm High lift walking speed

t 10 02 1 21 10 Step Lower speed break point

t 10 03 1 21 19 Step Upper speed break point

t 10 04 - - - - Show the actual position of the potentiometer and the actual

limitation of the speed

3: 2800

3: = actual position

2800 = speed limitation

t 10 06 0 1 0 - Speed limitation by rapid stroke adjustment

0 = Speed limitation on high lift walking speed for 500 ms;

1 = Permanently speed limitation on high lift walking speed;

t 10 07 0,0 2,55 0,0 s Run-out time of the high lift walking speed

t 10 08 0 255 0 Stiche Minimum number of stitches for high lift for walking foot

t 10 09 0 1 1 - Type of speed limitation potentiometer

0 = 9880 867105;

1 = 9880 867119;

Operating manual part II

L C P Min Max Preset Unity Description

Function module

t 11 00 0 11 2 - Function of module 1 (X2.30)

0 = No Function;

1 = Additional thread tension;

2 = Switch stitch length;

3 = Single stitch with stitch length switching;

4 = Single stitch backwards with stitch length switching;

5 = Lift/lower roller;

6 = Lift/lower fabric end stop;

7 = Lift/lower edge trimmer;

8 = Switch stitch length (Triflex) with DB2000 and no

backtack;

9 = Fullness control with speed limitation DB3000;

10 = Fullness control without speed limitation DB3000;

11 = Step trimming

t 11 01 0 1 0 - Output of function module 1 (X2.30) inverted

0 = No;

1 = Yes

t 11 02 1 3 1 - State of the function module 1 (X2.30) after thread trimming

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 03 1 3 1 - State of the function module 1 (X2.30) after power on

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 30 0 11 1 - Function of module 2 (X2.20)

0 = Look at parameter t 11 00

t 11 31 0 1 0 - Output of function module 2 (X2.20) inverted

0 = No;

1 = Yes

t 11 32 1 3 1 - State of the function module 2 (X2.20) after thread trimming

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 33 1 3 1 - State of the function module 2 (X2.20) after power on

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 60 0 11 0 - Function of module 3 (X2.15)

0 = Look at parameter t 11 00

t 11 61 0 1 0 - Output of function module 3 (X2.15) inverted

0 = No;

1 = Yes

t 11 62 1 3 1 - State of the function module 3 (X2.15) after thread trimming

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 63 1 3 1 - State of the function module 3 (X2.15) after power on

1 = Unchanged;

2 = Deactivated;

3 = Activated;

t 11 90 0 999 100 ms Drive time of output FF3 in the time period t

1

t 11 91 5 100 100 % Pulse duty ratio in the time period t

1

t 11 92 0,0 600,0 0,0 s Drive time of output FF3 in the time period t

2

(If you adjust 0s the output FF3 will be driven permanently)

Operating manual part II

L C P Min Max Preset Unity Description

t 11 93 5 100 35 % Pulse duty ratio in the time period t

2

t 11 94 0 1 0 - Increasing U

mag

when the output FF3 will be driven

0 = No;

1 = Yes

Turning Back

t 12 00 0 1 1 - Turning back

0 = No;

1 = Yes

t 12 01 10 180 30 ° Moving angle of rotation

t 12 02 10 255 40 ms Waiting time up to the turning back

Needle cooling

t 13 00 0 1 0 - Mode of the needle cooling

0 = Normal needle cooling;

1 = Needle cooling depending on speed

t 13 01 0,0 9,999 2,500 s Switch-off delay of needle cooling

t 13 02 100 9999 2000 rpm Speed for activate the needle cooling

t 13 03 0 1 0 - Needle cooling with foot lifting

0 = No;

1 = Yes

Roller

t 14 00 0 3 0 - Mode for lifting the roller

0 = No lifting;

1 = Lifting with sewing foot;

2 = Lifting with bartack;

3 = Lifting with bartack and sewing foot

t 14 01 0 1 0 - Lifting roller when enabling high lift for walking foot.

0 = No;

1 = Yes

t 14 02 0 1 0 - Stitch counting after sewing foot lifting till roller remains

lowered. (t 14 03)

0 = No;

1 = Yes

t 14 03 0 255 0 Stitches Number of stitches till lower the roller

Edge trimmer

t 15 00 0 7 0 - Mode for automatic lifting of the edge trimmer

0 = No automatic lifting;

1 = with foot lifting;

2 = After thread trimming or after stitch counting(t 15 04);

3 = After thread trimming or after stitch counting(t 15 04) and

with foot lifting;

4 = with backtack;

5 = with backtack and foot lifting;

6 = After thread trimming or after stitch counting (t 15 04) or

with backtack;

7 = After thread trimming or after stitch counting (t 15 04) or

with backtack and with foot lifting

t 15 03 0 255 0 Stitches Number of stitches to lowering the edge trimmer.

t 15 04 0 255 0 Stitches Number of stitches to lifting the edge trimmer

(t 15 00 = 2 od. 3).

t 15 10 0 1 0 - Motor of the edge trimmer active

0 = No;

1 = Yes;

t 15 11 0 1 0 - Electrical edge trimmer motor will stop by sewing stop

0 = No;

1 = Yes;

t 15 12 0 100 50 % Minimum duty cycle of edge trimmer motor.

t 15 13 0 100 95 % Maximum duty cycle of edge trimmer motor.

Operating manual part II

L C P Min Max Preset Unity Description

t 15 14 0 9999 1500 rpm Maximum speed for the maximum duty cycle

t 15 20 0,1 2,55 0,50 s Delay after switch off the edge trimmer for the step trimming

process

t 15 21 0,1 2,55 0,50 s Delay for move out the step trimmer

t 15 22 0,1 2,55 0,50 s Time for blowing during move out the step trimmer

t 15 23 0,1 2,55 0,50 s Delay for switch off the blower after sew stop

t 15 24 0,1 2,55 0,50 s Delay for switch on the edge trimmer after move out/in the

step trimmer.

Light barrier

t 16 00 50 9999 1000 rpm Speed for compensating stitches

t 16 01 1 3 3 - Light barrier mode

1 = Detection on seam begin

2 = Detection on seam end

3 = Detection on seam begin and seam end

t 16 02 0 1 0 - Mode for the seam begin

0 = Release seam start with light barrier;

1 = Start the seam with foot pedal switch and light barrier;

t 16 03 0 1 0 - Filter for knitted fabrics

0 = Off;

1 = On

t 16 04 0 1 0 - Light barrier sensing

0 = uncovered;

1 = covered

Electronic Hand wheel

t 17 00 0 1 0 - Electronic hand wheel active

0 = No;

1 = Yes (t 51 32 und t 51 33 = 0)

t 17 01 1 255 6 - Step for electronic hand wheel

t 17 02 0 1 0 - Direction electronic hand wheel

0 = right;

1 = left

Thread wiper

t 20 00 0 1 0 - Thread wiper

0 = Off;

1 = On

t 20 01 10 255 100 ms On Timer for thread wiper

Stitch length switching

t 30 00 0 2 2 - Speed limitation with long stitch length.

0 = Off;

1 = Speed limitation (DB2000)

2 = Speed limitation (DB3000)

t 30 01 0 2 0 - Stitch length during backtack

0 = Actual stitch length(long/normal);

1 = Normal stitch length

2 = Long stitch length

t 30 02 0 2 0 - Stitch length after thread trimming

0 = Manual chosen stitch length;

1 = Normal stitch length;

2 = Long stitch length;

Stitch length reduction

t 31 00 0 255 0 Stitches Number of stitches with stitch length reduction at seam begin.

t 31 01 0 2 1 - Stitch length reduction on thread trimming process.

0 = Off;

1 = Stitch length reduction for a hole stitch;

2 = Stitch length reduction only in the trimming process

Operating manual part II

L C P Min Max Preset Unity Description

Machine run blockage

t 50 00 0 1 1 - Machine run blockage

0 = off;

1 = on

t 50 01 0 1 0 - The mode of operation from machine run blockage switch

0 = NC;

1 = NO

t 50 02 0 1 1 - Emergency shutdown of the motor or motor places

0 = Emergency shutdown;

1 = Direct positioning

Miscellaneous of the control

t 51 00 - - - - Showing software version

t 51 01 - - - - Showing control serial number

t 51 02 0 1 0 - Show the analog value (t 51 12) during sewing process.

0 = No;

1 = Yes

t 51 04 - - - - Showing machine class and –sub class

t 51 05 - - - - Showing hours of operation

t 51 06 - - - - Showing stitches of operation

t 51 07 - - - - Showing piece counter

t 51 10 0 4 - - Load of parameters

0 = Nothing;

1 = Sewing data from the dongle;

2 = Sewing data of the backup area;

3 = Seam ways from the Dongle

4 = Master reset

t 51 11 0 3 - - Store of parameters

0 = Nothing;

1 = Sewing data to the dongle;

2 = Sewing data to the backup area;

3 = Seam ways to the Dongle

Operating manual part II

L C P Min Max Preset Unity Description

t 51 12 - - - - Hardware-Test

Bold Inputs or Outputs are only available at DACclassic

controls.

1.Analog

Um: Supply Voltage in V

U24: Supply Voltage for Outputs in V

Imo: Current of the 24V supply

PAn: Analog value of the pedal

Nre: X1.4 Analog Input

Ian: X1.1 Analog Input

I2T: I²T of the motor (Attention: Footpedal Switch and

Motor are activated!)

2.Inputs

X1.5: Manual Backtack

X1.6: Nedle up/down

X1.7: Additional thread tension (module 2)

X1.8: Switch stitch length (module 1)

X1.9: Input function module 3 (module 3)

X1.10: Limitation DB3000

X1.11: Machine run blockage

X1.12: Bobbin thread monitor

X1.13: Light barrier

X1.14: Backtack suppression/recall

X2.1: High lift for walking foot (not stored)

X2.2: High lift for walking foot (stored)

X2.3: No Function

X2.4: No Function

X2.6: No Function

X2.7: No Function

3.Outputs

X1.15: Output function module 3 (module 3)

X1.17: No Function

X1.18: Thread clamp

X1.20: Additional thread tension (module 2)

X1.21: No Function

X1.22: LED function module 3 (module 3)

X1.23: LED bobbin thread monitor left

X1.24: LED Backtack suppression/recall

X1.25: LED bobbin thread monitor right

X1.26: No Function

X1.27: No Function

X1.28: Needle cooling

X1.29: LED switch stitch length (module 1)

X1.30: Switch stitch length (module 1)

X1.31: LED additional thread tension (module 2)

X1.32: High lift for walking foot

X1.34: Backtacking

X1.35: Sewing foot lifting

X1.36: Thread tension

X1.37: Thread trimmer

t 51 13 - - - - Disturbance reports show the last on 10

t 51 14 0 1 - - Reset of the service counter

0 = No;

1 = Yes

Operating manual part II

L C P Min Max Preset Unity Description

t 51 20 0 22 3 - Function of the bartack input (machine connector Pin 5)

0 = no function;

1 = on threading help;

2 = Bartack suppression/recall;

3 = Manual bartack;

4 = Half stitch;

5 = Full stitch;

6 = Direction finder position;

7 = Turning back

8 = Input function module 1 (look at t 11 00);

9 = Input function module 2 (look at t 11 30);

10 = Input function module 3 (look at t 11 60);

11 = Needle up

12 = Ornamental Backtack;

13 = Needle cooling;

14 = Thread wiper

15 = Normal stitch length on backtack

16 = Machine run blockage (N.O.)

17 = Machine run blockage (N.C.)

18 = Switch high lift for walking foot (not stored)

19 = Switch high lift for walking foot (stored)

20 = Speed limitation (DB2000)

21 = Speed limitation (DB3000)

22 = Ligth barrier

t 51 21 0 22 2 - Function of the bartack toggle input (machine connector Pin

14)

0 = Look at parameter t 51 20

t 51 22 0 22 4 - Function of the needle up/down input (machine connector Pin

6)

0 = Look at parameter t 51 20

t 51 23 0 22 8 - Function of the input FF1 (machine connector Pin 8)

0 = Look at parameter t 51 20

t 51 24 0 22 12 - Function of the input FF2 (machine connector Pin 7)

0 = Look at parameter t 51 20

t 51 25 0 22 0 - Function of the input FF3 (machine connector Pin 9)

0 = Look at parameter t 51 20

t 51 26 0 22 0 - Function of the input DB3000 (machine connector Pin 10)

0 = Look at parameter t 51 20

t 51 27 0 22 0 - Function of the input light barrier (machine connector Pin 13)

0 = Look at parameter t 51 20

t 51 28 0 22 18 - Function of the input IN_EXT1 (additional input interface Pin

1)

0 = Look at parameter t 51 20

t 51 29 0 22 19 - Function of the input IN_EXT2 (additional input interface Pin

2)

0 = Look at parameter t 51 20

t 51 30 0 22 0 - Function of the input IN_EXT3 (additional input interface Pin

3)

0 = Look at parameter t 51 20

t 51 31 0 22 0 - Function of the input IN_EXT4 (additional input interface Pin

4)

0 = Look at parameter t 51 20

t 51 32 0 22 0 - Function of the input IN_EXT5 (additional input interface Pin

6)

0 = Look at parameter t 51 20

t 51 33 0 22 0 - Function of the input IN_EXT6 (additional input interface Pin

7)

0 = Look at parameter t 51 20

Operating manual part II

L C P Min Max Preset Unity Description

OP1000

t 52 00 0 15 4 - Contrast of the display of the OP1000

t 52 01 0 1 1 - Button receipt active

0 = No;

1 = Yes

t 52 20 0 22 12 - Function of the input “F

0 = no function;

1 = on threading help;

2 = Bartack suppression/recall;

3 = Manual bartack;

4 = Half stitch;

5 = Full stitch;

6 = Direction finder position;

7 = Turning back

8 = Input function module 1 (look at t 11 00);

9 = Input function module 2 (look at t 11 30);

10 = Input function module 3 (look at t 11 60);

11 = Needle up

12 = Ornamental Backtack;

13 = Needle cooling;

14 = Thread wiper

15 = Normal stitch length on backtack

16 = Machine run blockage (N.O.)

17 = Machine run blockage (N.C.)

18 = Switch high lift for walking foot (not stored)

19 = Switch high lift for walking foot (stored)

20 = Speed limitation (DB2000)

21 = Speed limitation (DB3000);

22 = Light barrier

t 52 40 0 1 0 - Key lock for the initial bartack buttons

0 = No;

1 = Yes

t 52 41 0 1 0 - Key lock for the final bartack buttons

0 = No;

1 = Yes

t 52 42 0 1 0 - Key lock for the thread buttons

0 = No;

1 = Yes

t 52 43 0 1 0 - Key lock for the seam program buttons

0 = No;

1 = Yes

t 52 44 0 1 0 - Key lock for the programming buttons

0 = No;

1 = Yes

Operating manual part II

1.1.3 Developer-level

L C P Min Max Preset Unity Description

Bartack

d 00 01 0 359 15 ° Mechanical switching angle of the bartack

Thread trimmer

d 02 00 0 359 180 - The FA speed shall angle be reached before switching on

the magnets.

d 02 01 0 1 0 - Chainstitch mode

0 = No;

1 = Yes

d 02 02 0 1 0 - Increasing U

mag

in the thread trimming process

0 = No;

1 = Yes

Seam ways

d 07 00 150 9999 1000 rpm Speed limitation for seam ways

d 07 01 1 20 6 Stitches Stitches for the speed limitation by seam ways

Motor

d 08 00 1 9999 2000 rpm Maximum motor speed

d 08 01 1 100 25 rpm/ms Maximum acceleration or deceleration

d 08 02 0 50 20 Kgcm² Mechanical inertia

d 08 04 0 255 0 Inc Additional increments at the brake ramp

d 08 05 0 1 0 - Half acceleration and brake ramp if I²t increase above 70%.

0 = No;

1 = Yes

d 08 10 0,1 100,0 1,7 Ohm Stator resistance

d 08 11 1 200 5 mH Stator inductance

d 08 12 0,1 200,0 40,5 V/1000rpm

EMK

d 08 13 0,1 15,00 12,00 A Maximum stator current

d 08 14 1 10 2 - Pole couple number

d 08 20 0 255 44 - Factor K

pn

of the speed control

d 08 21 0 255 23 - Factor K

in

of the speed control

d 08 22 0 255 0 - Factor K

dn

of the speed control

d 08 23 0 255 24 - Pre control of the speed control in the breaking sequence

d 08 30 0 255 0 - Factor K

ps

of the distance control

d 08 31 0 255 0 - Factor K

is

of the distance control

d 08 32 0 255 0 - Factor K

ds

of the distance control

d 08 40 0 255 82 - Factor K

px

of the position control

d 08 41 0 255 64 - Factor K

dx

of the position control

d 08 42 0 255 16 Inc Increments for the add-on connection of the PD situation

control system

d 08 43 0 1000 0 2,857° Angle to the positioning

d 08 44 0 1000 16 Inc Increments for the position speed

d 08 51 0 1 0 - endurance test active

0 = No;

1 = Yes

d 08 52 0,0 99,99 5,00 s Period motor on

d 08 53 0,0 99,99 5,00 s Period motor off

d 08 54 1 9999 900 s Period of the endurance test

d 08 55 0 2000 180 rpm Speed for the reference drive

Thread tension

d 09 01 5 100 50 % Pulse duty ratio at the on threading help

Operating manual part II

L C P Min Max Preset Unity Description

Miscellaneous

of the control

d 51 00 1 255 40 ms Period for raising off Umag on 33V

d 51 01 1 255 5 ms Period for the DeEnergizer process

d 51 02 0,1 16,00 16,00 kHz Adjust the PWM frequency

d 51 03 - - - - Showing machine serial number

d 51 04 - - - - Showing production date

d 51 10 0,0 999,9 0,0 x d5111 Reset value of the service counter ( 0 means disabled)

d 51 11 1 255 1 x 10000St service counter factor

d 51 12 1 255 1 x d5111 repeat the info message

Operating manual part II

1.2 Sets of parameters for class 838

Parametersatz

838-x70522-

1,55

838-x70522-M

Für

Unterklassen

838-170522-

1,55,

838

-

270522

-

838-170522-M,

838-270522-M

L C P Preset Preset

t 08 04 20 30

t 08 05 0 1

t 08 10 - -

t 08 19 650 1000

t 51 26 0 21

d 08 01 25 40

d 08 04 0 100

d 08 10 1,7 2,2

d 08 11 5 9

d 08 12 40,5 54,0

d 08 13 12,00 11,00

d 08 14 2 3

d 08 21 23 30

d 08 30 0 6

d 08 31 0 3

d 08 32 0 6

d 08 40 82 76

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DURKOPP ADLER DAC classic Operating instructions

DURKOPP ADLER DAC classic Operating instructions

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