Honeywell KaltecCool PW60A Owner's manual

Type
Owner's manual

This manual is also suitable for

EB-PW60A/B Rev. C
Einbau-Anleitung • Installation Instructions • Notice d'installation
Installatie Instructies
KaltecCool PW60A/B
Wasserbehandlung
Water Treatment
Traitement de l'eau
Waterbehandeling
www.honeywell.com 2 MU1H-1413GE23 R0807
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Honeywell
Konformitätserklärung nach DIN EN 45014 und ISO/IEC Guide 22
Declaration of conformity in accordance with DIN EN 45014 and ISO/IEC Guide 22
Dèclaration de conformitè selon le Guide DIN EN 45014 et ISO/IEC 22
KONFORMITÄTSERKLÄRUNG
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE
Gemäß / In Accordance with / Conforme à: 89/336/ECC , 73/23/ECC
Titel EMV-Gesetz Nov.1992 , Niederspannungsrichtlinie
Title Low Voltage Directive
Tître Directives à basse tension
Produkt / Product /Produit: KaltecCool PW60-A/B
Anbieter / Supplier / Fournisseur: HONEYWELL GmbH
Anschrift / Address / Adresse: Hardhofweg, D-74821 Mosbach/Germany
Kennzeichen / Mark / Marquage ohne CE-Nummer / without CE-Number / sans CE-Numéro
Dokument / Document / Document Titel / Title / Tître Ausgabe / Edition / Edition
EN 50 081-1 01 / 92 Elektromagnetische Verträglichkeit;Fachgrundnorm
Störaussendung Teil 1 :Wohnbereich, Kleinbetriebe ,
sowie Geschäfts-u.Gewerbebereich.
Electromagnetic Compatibility – Generic Emission Standard,
Part 1: Commercial , Residential , Industrial
Compatibilité électromagnétique- Norme générique émission
partie 1 : Résidentiel , commercial , industrie légerè
EN50 082-1 01 / 92 Elektromagnetische Verträglichkeit;Fachgrundnorm
Störfestigkeit Teil 1 :Wohnbereich, Kleinbetriebe ,
sowie Geschäfts-u.Gewerbebereich.
Electromagnetic Compatibility – Generic Immunity Standard,
Part 1: Commercial , Residential , Light Industrial
Compatibilité électromagnétique- Norme générique immunité
partie 1 : Résidentiel , commercial , industrie légerè
EG Richtlinien & harmonisierte Normen, EG -Normentwürfe
EC guidlines & harmonized norms, EC-project norms
Directives CE & normes harmonisées, projet de normes- CE
Die Überwachung erfolgt durch: keine Überwachung
The monitoring is performed by: no monitoring
La surveillance est effectuée par: sans surveillance
Uwe Pfeiffer -
Engineering Leader
(Name, Funktion/ Name, Function/ Nom, fonction) (Unterschrift/Signature/Signature)
Mosbach, 11.12.2005
MU1H-1413GE23 R0807 3 www.honeywell.com
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www.honeywell.com 12 MU1H-1413GE23 R0807
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1. Safety Guidelines
1. Follow the installation instructions.
2. Use the appliance
according to its intended use
in good condition
with due regard to safety and risk of danger.
3. Note that the appliance is exclusively for use in the
applications detailed in these installation instruc-
tions. Any other use will not be considered to com-
ply with requirements and would invalidate the
warranty.
4. Please take note that any assembly, commission-
ing, servicing and adjustment work may only be
carried out by authorized persons.
5. Immediately rectify any malfunctions which may
influence safety.
2. Functional description
Hard or medium-hard drinking water contains large
amounts of lime, which can deposit in pipes, fittings
and devices and result in irreparable damages.
The water treatment device is based on the simple ex-
change of salts. Calcium ions are replaced by other ion
pairs.
3. Application
4. Technical data
5. Scope of delivery
KaltecCool consists of:
Cabinet in modern, space-saving design
Flow controlled electronic regeneration automa-
tics with time priority control, holiday control.
Status indicator and control panel
Control valve element
Flask with monodisperse ion exchanger resin
External transformer; the device is only fed with a
protective low voltage of 24 V
Two armoured hoses with matching piece to
DA74C
6. Options
7. Assembly
In order to protect the device against foreign
particles, it must only be installed with an upst-
ream fine filter (recommended by Honeywell
FK74C)
In case of high inlet pressure (> 6 bar) a pressure
reducer must be installed in upstream
A drain connection within five meters distance or
two meters height must be available. The drain
hose must not be kinked in any way as this will
lead to an overflow of the device.
When using DA74C, connection in horizontal or
vertical pipelines is possible
All works should only be carried out by a qualified
person, in compiance with local water regulations
The installation location should be protected
against frost and extreme heat
The device is fitted with a check valve and there-
fore must not be fitted between a water heater
and the pressure relief safety valve
After the installation one must set time and water
hardness on the device and trigger a manual rege-
neration process
The device must be secured according to the
corresponding national implementation of the
standard EN 1717. For installation in Germany the
device must be secured with a pipe separator
(type Honeywell R295) or a system separator
(type Honeywell BA295) according to
DIN EN 1717 or DIN 1988/T4. With low inlet pres-
sure (< 3 bar) the use of the pipe separator is
recommended.
Water temperature 5 - 30 °C
Ambient temperature 2 - 40 °C
Operating pressure 2 - 6 bar
Nominal pressure PN 10
Flow rate at p= 0,8 bar 2,8 m
3
/h (wellness mode)
Supply voltage (ext. transfor-
mer)
230 V / 50 Hz
Protective extra low voltage 24 V
Power consumption 2 W (during conditioning)
Safety class IP 22
Connection size 1" AG
Drain connection 1/2" hose nozzle
Model Resin
volu-
me (l)
Waste water, re-
generation water
(l/regeneration)
Salt/magnesium
consumption
(g/regeneration)
PW60-A 4 30 790
PW60-B 10 59 1980
PW60-A = Use in detached houses
PW60-B = Use in two to three family houses
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7.1 Assembly instructions
1. Thoroughly flush pipework
2. Install the water conditioning device.
o Connect the water conditioning device
o Use of connecting fitting DA74C
o Note flow direction
3. Connect the waste water hose to the hose socket
on the back of the control head
8. Commissioning
8.1 Flush and Deaerate
1. Set the water conditioning device to "Bypass".
2. Open the main water supply.
3. Open the nearest cold water tap and allow the wa-
ter to run. Impurities and soldering remains are
flushed out of the pipework.
4. Set the water conditioning device to "Service".
5. Deaerate the water conditioning device, flush for
approx. 10 minutes, e.g. by opening a tap
6. Close the cold water tap.
8.2 Filling the cabinet
1. Remove covering cap and salt lid. The brine tube
remains closed.
2. Fill the cabinet up to approx. 3 l with water and
then fill up with 1 bag of magnesium salt
3. Wait approx. 15 minutes, until brine has de-
veloped
8.3 Time Setting
1. Connect the power supply, the display starts
flashing
2. Set the time via the and buttons.
8.4 Determining Water Hardness
1. Determine the water hardness on the inlet side
(using the enclosed hardness measuring instru-
ments)
o Sample water from the sample tap on the con-
necting set, or set the water conditioning device
to "bypass" position and extract a water sample
from the first tapping point
2. Determine the water hardness via a hardness
measuring instrument.
3. Set the water conditioning device to "Service".
4. Set water hardness on the device, see 10.3
8.5 Manual Regeneration
1. Press the button . Manual regeneration starts
immediately.
Caution !
In order to avoid irreversible damages to the
water conditioning device, all welding and sol-
dering work in the immediate vicinity has to be
completed prior to assembly!
Caution !
Make sure the seal is fitted properly!
Caution !
Commissioning has to take place in the follo-
wing order!
Noise development can occur during regenerati-
on due to incomplete deaerating. However, this
will disappear after 2-3 regenerations!
The "Min-Max" marks refer to the salt filling level.
Caution !
The socket outlet must have continuous voltage,
it must not be linked with light switches or simi-
lar.
Flushing takes place via the drain tube during re-
generation!
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9. Operation
9.1 Control Buttons, Display and Indicators
Display Function keys
1
2
3
4
5
6
7
8
Operation indicator
Arrow lights up = valve is in operation
Arrow flashes = regeneration at night*
Time
Reserve indicator*
Flow display
Arrow flashes = water draw-off
Regeneration indicator
Arrow flashes = regeneration phase is running
Remaining volume indicator
Programming Mode
Arrow lights up = Programming Mode active
External*
9
10
11
12
13
14
15
16
17
18
Start the manual regeneration
Programming
Adjusting displayed value downwards
Adjusting displayed value upwards
Indicator lamps
Chlorine generation (function not active)
Holiday Mode active
Setting the water hardness
Setting the capacity of the system*
Setting the time for regeneration at night*
Power indicator
*Display deactivated
9.2 Display during Operation
During operation the time alternates with the remaining
volume on the display. During the usage of water the
remaining volume (only treated part) decreases to ze-
ro. Afterwards – every 4 days, however, the latest – a
manual regeneration is actuated.
9.3 Display during Regeneration
During regeneration the active regeneration phase is
displayed. In addition to the phase number the remai-
ning time of the active phase is also displayed. After all
6 phases have been completed, the water conditioning
device returns to normal operation.
The total time is between 45 and 60 minutes.
Time Residual volume (litre)
Time Example: Regeneration has reached
phase no. 3, the remaining time of
this phase is 9,3 minutes.
Phase
1 Quick flushing, formation of brine
2Active time
3 Slow flushing
4 Quick flushing
5 Backwashing
6 Refilling
All 6 regeneration phases run in succession.
With PW 60-A phase 6 is not separately indica-
ted.
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9.4 Holiday Mode
Device can be set into a Holiday Mode, i. e.:
If no water has been drawn off 4 days after the last
regeneration a new regeneration is started. After-
wards the device rests in holiday position.
As soon as water is drawn off again the device
stops the regeneration.
9.5 Guidelines for operation
The system needs to be filled up if the magnesium le-
vel has dropped below the "Min"-mark. Use a complete
bag of VC51-A to fill up.
10. Maintenance
10.1 Settings
10.2 Time Setting
In order to set the time press arrow keys and .
10.3 Setting the water hardness
In order to set the water hardness press the key for
5 seconds, set hardness via arrow keys and
and store entry by pressing the key again.
10.4 Changing and/or omitting phases
A manual regeneration can be actuated at any time,
even if the remaining volume has not reached zero yet.
Briefly press the key.
10.5 Changing and/or omitting phases
In order to quickly jump to the next phase during the re-
generation press the key.
Regular inspection of magnesium level - approx.
every 4 weeks
11. Working method during power failure
In case the power supply is interrupted for a longer period of time it is recommended to set the device to bypass
position for the time of power failure.
12. Maintenance
In accordance with the directive DIN 1988 the device must be maintained regularly, normally at least once a year.
Honeywell provides suitable Maintenance-Sets.
The maintenance must be carried out by expert personnel (fitter, service technician).
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13. Further settings
For magnesium operation you can choose between wellness mode (13.1) and sanitation mode (13.2). Apart from
this, you can use any desired setting between these two modes, in order to achieve a treatment result that matches
your requirements.
13.1 Wellness Mode
This operating mode stands out due to favorable consumption of magnesium and water.
1. In order to activate wellness mode turn the setscrew first completely in anti-clockwise, then back it out in clock-
wise direction, until the hand points to the red mark.
o Do not turn in too far!
13.2 Cleaning Mode
This operating mode is characterized by an optimal conditioning result and cleans old systems of existing scale
deposits.
1. In order to activate the sanitation mode turn the setscrew completely in anti-clockwise.
o Do not turn in too far
Please note that for Wellness and Cleaning Modes the water hardness remains unaltered and therefore
washing machines and dishwashers should be operated as before, that is with the same quantities of was-
hing, rinsing and softening materials as before.
Even in Wellness Mode some removal of deposits may occur and in the initial period this may lead to some
detached particles of scale appearing on the outlets.
During Cleaning Mode scale deposits which have become detached from the pipework walls may
appear at the outlets.
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14. Troubleshooting
Problem Cause Remedy
No water supply to the device Shut-off device in the bypass is not
open or only partially open
Open shut off valve fully
Pipework of the drinking water supply
is calcified or blocked
Clean or replace the pipework
Device does not regenerate Flow meter is defective Check and, if necessary, replace the
flow meter (CS*)
Incorrect settings at the control valve Check the control valve settings
Water meter is contaminated or defec-
tive
Clean and, if necessary, replace water
meter (CS*)
Internal electric cabling is defective Check internal electric cabling (CS*)
Call Technical Customer Service
Wrong connection of connecting ho-
ses
Connect the flexible connection lines
correctly
Device does not regenerate,
"Holiday Mode" LED is perma-
nently on (> 10 minutes) despite
tapping of water
No signal from flow meter Check and, if necessary, replace the
flow meter (CS*)
Nothing is displayed Power supply has been interrupted Check power suppy (mains plug, fuse)
Control head is defective Call Technical Customer Service
Incorrect time is displayed Power failure occurred Set the time
Tank overflows Internal pipework is contaminated or
leaking
Check pipework (CS*)
Float valve is defective Check float valve (CS*)
Insufficient function Device not deaerated Deaerate device
Device is in "Bypass" position Set device to "Service" position
Incorrect settings at the control valve Check the control valve settings
Storage tank is almost or completely
empty
Check salt level
Blending has been set incorrectly Check the control valve settings
Check blending valve and mixing ratio
Control valve is contaminated or de-
fective
Clean control valve or, if necessary, re-
place control head (CS*)
Permanent regeneration Control head is defective Call Technical Customer Service
Incorrect settings at the control valve Check the control valve settings
No brine intake Incorrect settings at the control valve Check the control valve settings
Drain tube is blocked Clean and, if necessary, replace drain
tube
Min. operating pressure not available Min. operating pressure is 2.0 bar
Nozzles clogged Replace nozzles (fitter, CS*)
*CS = Customer Service
Permanent discharge into se-
werage tube
Back pressure in drain tube is too high Clean and, if necessary, replace se-
werage tube
Control head is defective Call Technical Customer Service
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*CS = Customer Service
High salt or magnesium con-
sumption
Incorrect settings at the control valve Check the control valve settings
Blending has been set incorrectly Check blending valve and mixing ratio
Too much water in the storage tank Fault "too much water in the storage
tank"
No or insufficient magnesium
consumption
Incorrect settings at the control valve Check the control valve settings
Blending has been set incorrectly Check blending valve and mixing ratio
Brine tube is contaminated Clean brine tube
Nozzles clogged Replace nozzles (fitter, CS*)
Differential pressure at the device
is too high
Construction of the device is too small Call Technical Customer Service
Blending has been closed too widely Check blending and mixing ratio ()
Chapter 7.5)
Water pressure reduction / slowly
decreasing effectiveness
Pipework of the drinking water supply
is calcified or blocked
Clean or replace the pipework
Control valve is contaminated or de-
fective
Clean control valve or, if necessary, re-
place control head (CS*)
Water meter is contaminated or defec-
tive
Clean and, if necessary, replace water
meter (CS*)
Increasing iron deposit in the resin Exchange resin (CS*)
Too much water in the storage
tank
Brine tube is contaminated Clean brine tube
Drain tube is blocked Clean and, if necessary, replace drain
tube
Incorrect settings at the control valve Check the control valve settings
Brine valve is contaminated or defecti-
ve
Clean and, if necessary, replace brine
valve (CS*)
Magnesium build up in cabinet May be caused by temperature fluctu-
ations in the cabinet
Pour a cup of hot water over the lumps
and keep stirring, until all lumps have
disappeared
Formation of brown sediment in
the storage tank
Normal excretions from consumables Remove when cleaning
Time is flashing Device suffered a power failure Reset the clock (has no effect on the
function)
Incorrect display „H——25“ Operating program has been deleted Call Technical Customer Service
Irregular removal of magnesium
in the cabinet, "magnesium accu-
mulation" on cabinet wall
Magnesium is initially dissolved in the
centre of the cabinet, near the brine
pipe
Before refilling, move the undissolved
magnesium to the middle of the cabi-
net, using a spoon or similar. Then fill in
new magnesium salt
Extremely high salt consumption Control orifice got stuck Correct the position of the control orifi-
ce or replace the complete adapter.
Problem Cause Remedy
MU1H-1413GE23 R0807 19 www.honeywell.com
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T
D
V
G
N
BA295
FK74C
R295
DA74C
AS60-Y
D06F
bar
6
8
10
4
2
0
15. Accessories
D06F Pressure reducing valve
Noise protected pressure reducing valve with
setting scale. Maximum inlet pressure 16 bar,
with brass filter bowl 25 bar, outlet pressure
range 1.5 - 6.0 bar
A = With clear filter bowl up to 40 °C / 16 bar
B = With brass filter bowl up to 70 °C / 25 bar
DA74C Rotatable piece
Available in 3/4", 1" and 11/4"
AS60-Y Y-adapter
Y-adapter for attachment to an already existing
DA74C connection piece of a Honeywell filter;
installation without having to open the pipe
FK74C Filter combination
Combination of backwashable fine filter and
pressure reducer with unloaded single seat
valve
R295 Mechanical disconnector
To protect drinking water systems against
back pressure, backflow and withdrawal. Pro-
tection against fluids up to and including fluid
category 3 acc. to DIN EN 1717.
BA295 Backflow Preventer
To protect drinking water systems against
back pressure, backflow and withdrawal. Pro-
tection against fluids up to and including fluid
category 4 acc. to DIN EN 1717.
VC51-A Refill package (not shown)
Magnesium containing consumable for Kal-
tecCool PW60A/B (2 bags of 25 kg each)
WS60-A Service Set
With replacement parts for annual mainte-
nance
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T
D
V
G
N
BA295
FK74C
R295
DA74C
AS60-Y
D06F
bar
6
8
10
4
2
0
15. Accesoires
D06F Druckreduceerklep
Druckreduceerklep met instelschaal
Inlaatdruk max. 16 bar met transparante
zeefzak, 25 bar met geelkoperzeefzak, Uit-
laatdruk 1,5 - 6 bar
A = Transparante zeefzak max. 40°C / 16 bar
B = Geelkoperzeefzak max. 70°C / 25 bar
DA74C Draaibaar aansluitstuk
Voor de gemakkelijke aansluiting in horizonta-
le en verticale buisleidingen. Verkrijgbaar in 3/
4", 1" en 11/4"
AS60-Y Y-adapter
Y-adapter om op een reeds bestaand DA74C
aansluitstuk van een Honeywell filter te zetten;
inbouw zonder nieuwe buisopening
FK74C Filtercombinatie
Combinatie van terugspoelbaar fijnfilter en
drukverminderaar met ontlaste enkele klep
R295 Buisscheider
Ter beveiliging van drinkwaterinstallaties te-
gen reactiedruk, terugstromen en terugzuigen.
Beveiligd worden vloeistoffen tot en met vloei-
stofcategorie 3 volgens DIN EN 1717.
BA295 Systeemscheider
Ter beveiliging van drinkwaterinstallaties te-
gen reactiedruk, terugstromen en terugzuigen.
Beveiligd worden vloeistoffen tot en met vloei-
stofcategorie 4 volgens DIN EN 1717.
VC51-A Navulverpakking (zonder afb.)
Magnesiumhoudend verbruiksmateriaal voor
KaltecCool PW60A/B (2 zakken à 25 kg)
WS60-A onderhoudsset
Met vervangingsonderdelen voor het jaarlijks
onderhoud
Automation and Control Solutions
Honeywell GmbH
Hardhofweg
D-74821 Mosbach
Phone: (49) 6261 810
Fax: (49) 6261 81309
http://europe.hbc.honeywell.com
www.honeywell.com
Manufactured for and on behalf of the
Environmental and Combustion Controls
Division of Honeywell Technologies Sàrl,
Ecublens, Route du Bois 37, Switzerland by
its Authorised Representative Honeywell
GmbH
MU1H-1413GE23 R0807
Subject to change without notice
www.honeywell.com MU1H-1413GE23 R0807
min. 20 mm
max.
2 m
L
max= 5 m
7.1
1.
2.
3.
8.1
2.
3.
5.
1.
4.
8.2
1.
MU1H-1413GE23 R0807 Honeywell GmbH
Inhalt
1. Sicherheitshinweise ............... 4
2. Funktionsbeschreibung ......... 4
3. Verwendung .......................... 4
4. Technische Daten .................. 4
5. Lieferumfang .......................... 4
6. Varianten ............................... 4
7. Montage ................................. 4
8. Inbetriebnahme ...................... 5
9. Bedienung ............................. 6
10. Instandhaltung .........................
11. Arbeitsweise während eines
Stromausfalls ......................... 7
12. Wartung ................................. 7
13. Weitere Einstellungen ............ 8
14. Störungen / Fehlersuche ........ 9
15. Zubehör ............................... 11
Content
1. Safety Guidelines ................ 12
2. Functional description .......... 12
3. Application ........................... 12
4. Technical data ..................... 12
5. Scope of delivery ................. 12
6. Options ................................ 12
7. Assembly ............................. 12
8. Commissioning .................... 13
9. Operation ............................. 14
10. Maintenance ........................ 15
11. Working method during
power failure ........................ 15
12. Maintenance ........................ 15
13. Further settings .................... 16
14. Troubleshooting ................... 17
15. Accessories ......................... 19
Index
1. Consignes de sécurité ......... 20
2. Description fonctionnelle ...... 20
3. Mise en oeuvre .................... 20
4. Caractéristiques ................... 20
5. Contenu de la livraison ........ 20
6. Variantes .............................. 20
7. Montage ............................... 20
8. Mise en service .................... 21
9. Affichage .............................. 22
10. Maintenance ........................ 23
11. Fonctionnement lors d’une
panne de courant ................. 23
12. Entretien .............................. 23
13. Réglages supplémentaires .. 24
14. Défaut / recherche de panne 25
15. Accessoires ......................... 27
Inhoudsopgave
1. Veiligheidsvoorschriften ....... 28
2. Functiebeschrijving .............. 28
3. Gebruik ................................ 28
4. Technische gegevens .......... 28
5. Leveringsomvang ................ 28
6. Modellen .............................. 28
7. Montage ............................... 28
8. Ingebruikstelling ................... 29
9. Bedienung ............................ 30
10. Onderhoud ........................... 31
11. Werking gedurende
spanningsuitval .................... 31
12. Onderhoud ........................... 31
13. Overige instellingen ............. 32
14. Storing / Opzoeken en
verhelpen van fouten ........... 33
15. Accesoires ........................... 35
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Honeywell KaltecCool PW60A Owner's manual

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