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DLC-010

Duratech DLC-010 User guide

  • Hello! I am a chat assistant and I have analyzed the user manual for the DURATECH LINK DLC-010 Cover Controller. This manual details the installation, calibration, and operation of the controller, which includes features like programmable positions, Dead Man Switch mode, and filtration pump management. I am ready to answer your questions about this device.
  • What is the Dead Man Switch mode?
    How do I calibrate the cover's open and close positions?
    Can I control the cover remotely?
    What does the status LED indicate?
    Can DLC-010 control filtration pump?
DLC-010
Manual
LINK Cover
18-10-22
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Table of contents
Box content
Technical specifications
General Specifications
Introduction
DLC-010 overview
DLC-010 Logic Board
DLC-010 as stand-alone unit
Installation instructions
Calibration
Correction
Dead Man Switch settings
DLC-010 in combination with LinkTouch & PLP-REM(-350)
Installation instructions
Calibration
Dead Man Switch settings
Operation Modes
Normal
Calibration
Force
Not Calibrated
Temporary Error
Fatal Error
Troubleshooting
Page 4
Page 5
Page 5
Page 6
Page 6
Page 8
Page 10
Page 11
Page 11
Page 12
Page 13
Page 13
Page 14
Page 15
Page 15
Page 15
Page 15
Page 15
Page 16
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Box content
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Technical specifications
General specifications
Input Voltage: 230 VAC 50Hz
Output Voltage: 24 VDC
Max output Current: 11 A
Max rating relay contact 1A / 250 VAC
Ambient Air Temperature: 0°C to +40°C
Humidity 10% to 90% RH - non condensing
Ingress protection rate: IP54
IEC Protection Class: Class I
Introduction
The DLC-010 is a controller for the DuraCover System
The device has following functionalities:
• Programmable open and close positions
• Local control (via key switch) and/or remote control (via LinkTouch +
PLP-REM(-350))
• Dead man switch mode (DMS), can be set to open the cover and/or close
the cover
• Soft-start and soft-stop
• Overload and overcurrent protection
• Status indication with multi-color LED
Dead man switch (DMS) mode is a working mode that requires the user to
keep controlling the open or close switch while operating the cover. When
the control is released, the cover movement stops immediately.
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Board status LED’s
“FORCE” Slide switch
“CALIBRATION” Slide switch
Status LED
Micro SD card slot
For firmware updates
CAN LED
Flashes when CAN communication
CAN switch
DIP switch
DLC-010 Logic Board
Logic board
DIN-rail
Terminal blocks
24VDC
Power supply
Mains connection
and circuit breaker
DLC-010 overview
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OFF
OFF
ON
1 2 3
CAN switch
In case the DLC-010 is at the start or end posi-
tion of the CAN bus, make sure to switch the CAN
load switch to the right position. (termination re-
sistor)
ON
CALIBRATION slide switch
To calibrate the ‘open’ and ‘close’ position of the
cover.
Switch needs to be ON, to activate calibration
FORCE slide switch
Enables the cover to move outside of calibrated
position.
Status LED
The color of this LED indicates the operation sta-
tus.
Can also be seen from outside the housing.
For details: see page 14-15
ON OFF
DIP switch 1
Calibration via
LinkTouch
Calibration via
Calibration Slide
Switch
DMS settings from
LinkTouch
DMS settings from
DIP switch 2 & 3
DIP switch 2 DMS activated to
open cover
NO DMS to open
cover
DIP switch 3 DMS activated to
close cover
NO DMS to close
cover
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DLC-010 as stand-alone unit
Connect a 230VAC power source to the circuit breaker on the DIN-rail.
Connect the ground wire to the grounding terminal block (next to the
circuit breaker)
Connect the motor power wires to the “Cover motor (24VDC)”
connection terminal and the motor sensor wires to the “Cover motor
sensor” connection terminal blocks in the DLC-010. (terminal nrs 1, 2, 3,
4, 5)
Connect the ‘open’ and ‘close’ terminals of the key switch to the key
switch terminal blocks (terminal nrs 9, 10, 11, 12)
Make sure DIP switch 1 is set to the OFF position, so the DLC-010 will be
controlled locally, via the keyswitch
After installation:
Switch on the main power. The status LED should be blue (“not calibrated”
mode - see page 12 for details).
Turn the key switch and check if the motor is rotating the correct way
(keyswitch turned to open - cover needs to open). If this is not the case,
then swap the motor power cables (see picture next page: switch the red
and grey wires - terminal nrs 1 & 2)
Installation instructions
1.
2.
3.
4.
5.
ON
1 2 3
DIP switch 1 to OFF:
Local control (via Keyswitch)
is activated
Optional:
Terminal nrs 13 and 14 can be used to connect a filtration pump.
The DLC-010 will activate or disable the filtration pump, depending on the
position of the cover and/or the operation mode. See page 14 for details.
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230VAC
Nr. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Cover motor (24VDC)
Cover motor (24VDC)
Cover motor sensor: Power
Cover motor sensor: Ground
Cover motor sensor: Data
Cover motor sensor: Optional
CAN_L
CAN_H
Nr. Description
Turnkey
Turnkey
Turnkey
Turnkey
Relay NC (for filtration pump)
Relay NC (for filtration pump)
TERMINAL BLOCK DESIGNATION
}Cover OPEN
}Cover CLOSE
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Calibration
During calibration, the ‘open’ and ‘close’ position of the DuraCover System
are saved in the memory of the DLC-010. After this calibration, the user can
open and close the cover safely without crossing the end positions.
OFF
ON
Step 1: Bring cover to the OPEN position
1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: ON
3. Use the keyswitch to move the cover
to the desired OPEN position
ON
OFF
Step 2: Bring cover to the CLOSED position
1. Set slide switch CALIBRATION: ON
2. Set slide switch FORCE: OFF
3. Use the keyswitch to move the cover
to the desired CLOSED position
OFF
OFF
Step 3: Save
1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: OFF
3. When the calibration is succesfull, the
status LED will become green
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Correction
During correction, the ‘open’ and ‘close’ position can be updated without
restarting the full calibration process. This function is only possible if a cali-
bration was already done before
When the ‘open’ position is corrected, the ‘close’ position is changed accord-
ingly (and the other way around).
Procedure:
1. Set the FORCE slide switch to ON, in case the cover needs to move
beyond the current calibration limits. (Calibration slide switch can stay
OFF)
2. Use the keyswitch to move the cover to the correct OPEN or CLOSED
position.
3. Set slide switch CALIBRATION: ON
4. Set slide switch CALIBRATION: OFF
5. When the calibration correction succeeded, the status LED will become
green.
Dead Man Switch settings
DIP switch 2 & 3 can be used to activate Dead Man Switch mode (DMS*):
*Dead man switch (DMS) mode is a working mode that requires the user to keep controlling the
open or close switch while operating the cover. When the control is released, the cover move-
ment stops immediately.
ON
1 2 3
Flip the desired DIP switch to the ON position, to activate the designated DMS
mode.
DIP switch 2: DMS to OPEN cover
DIP switch 3: DMS to CLOSE cover
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In case the DLC-010 is at
the start or end position of
the CAN bus, make sure to
switch the CAN load switch
to the right position.
230VAC
PLP-REM-350
The DLC-010 can be connected to a PLP-REM-350 to allow control
of the DuraCover System using the LINKTouch*. Connection between
DLC-010 and PLP-REM-350 can be done using the CAN bus interface.
1. Connect the power cables, DuraCover motor, sensors & key switch: Fol-
low the instructions on page 6.
2. Make sure DIP switch 1 is set to the ON position
3. A twisted pair cable needs to be connected between the DLC-010 CAN
terminal blocks (nrs 7 & 8) and the PLP-REM-350 CAN connector.**
Respect the polarity of the terminals! (CAN L & H)
CAN BUS
*
The DLC-010 can always be controlled with a Key-switch, even when a LinkTouch is configured
** We recommend using a shielded twisted pair cable (min. 0,5mm² - up to 200m)
!
DLC-010
DLC-010 in combination with LinkTouch & PLP-REM(-350)
Installation instructions
ON
ON
1 2 3
DIP switch 1 to ON:
Remote control (via LinkTouch)
is activated
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DLC-010 in combination with LinkTouch & PLP-REM(-350)
Calibration
To start calibration via the LinkTouch, DIP switch 1 must be set to ON.
1. Touch the display on the LinkTouch for 3 seconds to go into the settings
menu.
2. Use the right arrow key to select: PLP-REM (enter), then touch the display
to confirm
3. In the next menu, make sure the AUX Setting is set to “COVER”, then
touch the left arrow key
4. Use the right arrow key, to select: COVER SETTINGS (enter), then touch
the display to confirm
5. Use the right arrow keys to select: COVER CALIBRATION START
6. Follow the instructions on the LINKTouch* for calibration or correction.
When calibration or correction succeeded, the status LED will become
green
During calibration, the ‘open’ and ‘close’ position of the DURACOVER Cover
System are saved in the memory of the DLC-010. After this calibration, the
user can open and close the cover safely without crossing the end positions.
Settings
menu
* Also see LinkTouch manual
Dead Man Switch settings
Go to the COVER SETTINGS menu (see above)
In the DMS MODE menu, you can choose the right DMS setting for you:
- enabled (DMS is active when opening AND closing the cover)
- disabled (DMS is OFF)
- open only (DMS is active only when OPENING the cover)
- close only (DMS is active only when CLOSING the cover)
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MODE STATUS LED COVER MOVEMENT FILTERPUMP
NORMAL
(calibrated) Green Automatic or DMS* Disabled when cover
is not at end position
CALIBRATION Green blinking slow DMS Disabled
FORCE Yellow
DMS, open and close
position temporary
removed
Disabled
NOT CALIBRATED Blue DMS Disabled when cover
is moving
TEMPORARY ERROR Red
DMS or no movement,
depending on error
condition
Active
FATAL ERROR Red blinking fast No movement
possible Active
Operation Modes
NORMAL (Calibrated)
Status LED is green
• The end points are programmed and the cover will not go outside these
limits.
• The cover can be controlled locally (via the key switch) and remote (via
the LINKTouch), this in automatic mode and in DMS mode.
• In automatic mode, a soft-start and soft-stop is active. The cover stops
when the calibrated open or close position is reached.
• When the key switch is turned to the open or close position (or the open
or close button on the LINKTouch is pressed) during movement of the
cover, the cover stops immediately as an emergency brake.
• In DMS mode, only the soft-start is active. The cover stops immediately
when the key switch (or LINKTouch button) is released.
• When a LINKTouch is used, the cover indicates its position on the LINK-
Touch.
• The relay for filtration pump is enabled when the cover is not in the cali-
brated open or close position.
*DMS = Dead Man Switch mode
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CALIBRATION
The status LED blinks green.
The cover can be controlled locally (via the key switch) and remote (via Link-
Touch), but only in DMS mode: the cover stops immediately when the con-
trol is released.
The calibration procedure is explained in detail in topic “Calibration” (page 8) and
“correction” (page 9)
FORCE
The status LED is yellow.
This mode can be used to temporarily overrule the open and/or close posi-
tions of the cover when it is already calibrated. The cover can be controlled
locally (via the key switch) and remote (via LinkTouch), but only in DMS mode:
the cover stops immediately when the control is released.
NOT CALIBRATED
The status LED is blue.
The cover can be controlled locally (via the key switch) and remote (via Link-
Touch), but only in DMS mode: the cover stops immediately when the con-
trol is released.
TEMPORARY ERROR
The status LED is red.
The device indicates that an error is present. As soon as the error condition
disappears, the device continues in normal operation.
Possible error conditions are listed in the Troubleshooting topic below.
In case an temporary error occurs: shut down the device and restart. If the
error condition is not resolved, please contact your installer.
FATAL ERROR
The status LED is blinking red fast
The device shows a fatal error and cannot recover. Please contact your in-
staller.
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Troubleshooting
PROBLEM CHECK SOLUTION
Cover does not close Status LED is OFF Check power to DLC-010
Status LED is RED Cool down the device, restart and
try again
Status LED is blinking RED Contact customer support
Check motor connections
Cover stops at an
incorrect position
Restart calibration or calibration
correction
Cover moves in the
wrong direction
Swap the 2 motor connections or
swap motor control via LinkTouch
(settings menu --> Cover settings)
Calibration failed Check the motor sensor
feedback
Remote calibration
can not be started Check DIP switch 1 position DIP switch 1 must be ON
Check CAN LED Fix the CAN wiring
Motor does not start Status LED blinks RED 5x Check the motor and motor cable
for short circuits
Motor starts but then
unexpectedly stops Status LED blinks RED 5x Check if the moving parts of the
cover system can move freely
Declaraction of Conformity
Declarations of conformity covering this product are available for
download from the House of Duratech website: www.duratech.be
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Contact details
Propulsion Systems bv
Dooren 72
1785 Merchtem, Belgium
Tel +32 2 461 02 53
www.duratech.be
[email protected]
We reserve the rights to change all or part of the contents of this document without prior notice
402-0569-2
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