Ideal 44-809 User manual

Brand: Ideal

Model: 44-809

Type: User manual

Lockout/Tagout

Hinged single-pole lockout with locking post

design for breakers with “holes” in the trip

lever. Locks lever in off position to isolate

and prevent breaker use

Ideal for applications where panel closure

is preferred

Hinged Single-Pole

Breaker Lockout

Single-Pole

Breaker Lockout

Unique screw clamp design works

well with most single-pole breakers

with trip levers up to

⁄29 in width

Snap on cleat accessory securely locks

out long sliding switch throws with large

angular rotation commonly found on some

Westinghouse, ITE, Square D and Federal

Pacific breakers

Universal Multi-Pole

Breaker Lockout

Works with most major multi-pole breakers

with tie-bar type switches including GE, ITE

Sylvania, Challenger, Bryant, Westinghouse,

Square D (

⁄3 poles) and General Switch Co.

Easy to install — thumbscrew secures and

locks tie bar in place; no cable ties or tools

required

Single-Throw/Multi-Pole

Breaker Lockout

480/600V lockout device designed primarily

for Square D single-throw/multi-pole circuit

breaker switches and most other breakers

with trip levers up to 1

⁄29 wide

Snap-on cleat accessory securely locks

out long sliding switch throws with large

angular rotation commonly found on some

Westinghouse, ITE, Square D and Federal

Pacific breakers

Large Breaker Lockout

Designed to lockout large 480/600V breaker

switches up to 2

⁄29 wide and

⁄89 thick

Easy to install — no tools required

Oversized Circuit Breaker

Lockout System

Lockout selection guide by breaker manufacturer/model available in the IDEAL Lockout Tagout and Safety Product Catalog, p. 441.

CIRCUIT BREAKERS

To comply with:

“The provisions for locking or adding a lock to

the disconnecting means shall be permanently

installed on or at the switch or circuit breaker

used as the disconnecting means.”

Article 430.102(B) Motor 2002 NEC.

Unique Lockout system for oversized 480/600V

Circuit Breakers up to 6 inches wide.

System can be permanently installed into an

electrical panel putting all lockout items at

the point of need

Pegs in mounting rails mate with holes in

locking arms for security of arm when lock

is in place

Red arms lock off, green arms lock on

Description Qty./Card Cat. No.

Hinged Single-Pole

Breaker Lockout

3 44-810

Hinged Single-Pole

Breaker Lockout

100 44-1810

Description Qty./Card Cat. No.

Universal Multi-Pole

Breaker Lockout

1 44-783

Description Qty./Card Cat. No.

Larger Breaker Lockout

1 44-823

Description Qty./Card Cat. No.

Oversized Circuit Breaker

System - 480-600 Volt

1 44-822

Description Qty./Card Cat. No.

Universal Single-Pole

Breaker Lockout

3 44-809

Universal Single-Pole

Breaker Lockout

100 44-1809

Cleat for Single-Pole

Breaker Lockout

3 44-785

Description Qty./Card Cat. No.

Single-Throw/Multi-

Pole Breaker Lockout

1 44-807

Single-Throw/Multi-

Pole Breaker Lockout

100 44-1807

Cleat for Single-Throw/

Multi-Pole Lockout

1 44-786

MISC ELECTRICAL: FLUID POWER

Gate Valve Lockouts

Unique patent pending rotating design allows for

easier installation in confined space applications

Each size rotates into itself and nests within

the next larger size to save space in storage

Up to four workers can apply their personal

safety locks

Complete with high-visibility permanent safety

labels (English, French & Spanish) that can be

written on to identify the responsible person,

then erased for the next job

Tough, lightweight, dielectric Xenoy thermo-

plastic bodies withstand chemicals; perform

effectively in extreme conditions (temperature

range -50°F (-46°C) to +350°F (177°C)

Wall Switch Lockouts

Our patent pending universal Wall Switch

Lockout locks out both toggle and decora

wall switches

The universal design assures switch is locked

on or off. It also hinges open for unobstructed

normal switch operation

The standard wall switch lockout fits most

wall-mounted single or three-way electrical

switches

Adjustable Cable Lockout

Infinitely adjustable

safety hasp and

cable

Ideal for multiple

circuit breaker

panels and side-

by-side gate

valve lockouts

Feed the cable end

through the points

to be locked out,

then back through

the lockout body.

Cinch it tight to

remove any slack

with the patented

locking feature

Tough, flexible

multi-stranded 6 ft.

⁄49 dia.

steel cable is insulated with a clear vinyl coating

Tough, lightweight, dielectric Xenoy

thermo-

plastic body withstands chemicals; performs

effectively in extreme conditions

Up to four workers can apply their personal

safety locks

Complete with high-visibility, re-usable,

write-on safety labels (English, French

and Spanish). Identify the responsible person,

then erase for the next job.

Plug Lockouts

Accommodate a variety of electrical plug and

cord sizes to prevent accidental connection or

disconnection

Durable plastic body resists wear, chemicals

and job-site abuse

Accommodates cable ties or padlocks (with

up to

⁄8 in. shackles)

Ball Valve Lockout Devices

Best available method for

locking out ball valves

Patented design fits most major

brand ball valves

Designed to lock in off position only

Complies with OSHA lockout standard

Circuit Breaker Lockout

System

Covers most

120V - 227V

breakers!

Works on a wide

range of breakers,

including single- and

multi-pole configurations

Allows panel door to be closed even when

lockouts are in place

Accommodates multiple locks, facilitating

group lockout activity without hasps

Keeps weight off the breakers, protecting

delicate electrical components from damage

Description Qty./Card Cat. No.

Universal Wall

Switch Lockout

1 44-772

Standard Wall Switch

Lockout (not shown)

1 44-789

Valve Size

(In.)

Max.

Shackle

Length

Material Cat. No.

⁄2 to 1

⁄4

— Polypropylene 44-846

⁄4 to 3 — Polypropylene 44-847

⁄4 to 1

(not shown)

⁄32 Nylon

44-820

⁄4 to 3

(not shown)

⁄32 Heavy Steel

44-821

Description Qty./Card Cat. No.

Snap-on lockout for Square D

NQO and other breakers with

a hole in the switch

1 44-768

Clamp-on lockout for breakers

without hole in switch tongue,

including multi-pole breakers

with tie bars

1 44-764

4 in. Lock Rail with seven

lock loops

1 44-769

No shackle lock

1 444.001

Description Cat. No.

Adjustable Cable Lockout

44-808

Description Size Cat. No.

Plug Lockouts – 110V

29 × 29 × 3

⁄29 44-818

Plug Lockouts – 220/550V

⁄49 × 3

⁄49 × 79 44-819

Valve Size Qty./Pkg. Cat. No.

19 to 39

1 44-824

29 to 59

1 44-825

Set of five sizes (19 to 139)

1 44-817

TAGS, LOCKS, AND ACCESSORIES

National Electric Code 110.16 Flash Protection: Switchboards, panel boards,

industrial control panels, and motor control centers, in other than dwelling

occupancies, that are likely to require examination, adjustment, servicing or

maintenance while energized, shall be field marked to warn qualified persons

of potential electric arc flash hazards. The marking shall be located so as to be

clearly visible to qualified persons before examination, adjustment, servicing or

maintenance of the equipment.

Flash Protection Labels and Signs

Required Labels –

44-892/44-893

Recommended Signs –

44-896

Arc Flash Labels

44-894/44-895

Lockout Tags

High-visibility lettering

Laminated plastic tags have non-fade legends, resist corrosive

and harsh environmental conditions and a

⁄89 grommet

Polyester tags are silk screened with a metal grommet; red tie

fastener included

Exceeds OSHA’s 50-lb. pullout requirement

Dedicated safety lockout device reduces

confusion with other locks

Non-conductive, lightweight Xenoy

body

⁄29 shackle clearance

⁄29 wide lock with

⁄49 shackle

Four colors for easy identification

Keyed alike and Master-Keyed locks

available by special order

Lock Labels

Easy identification

of employees’ locks

Write-on, vinyl labels

with peel-off adhesive backing

Polyester over laminate protects label

Safety Lockout Hasps

Allow up to

six workers

to lock out a

single energy

source

Rustproofed,

plated and

vinyl-coated

Labeled

hasps feature anodized aluminum alloy

construction for long-term durability

Permanent “Do Not Operate” labels

accept pens, pencils and permanent

markers

Labeled Safety Lockout Hasps

Safety Lockout Hasps

Xenoy Safety Lockout Padlocks

Steel Padlocks

Rustproofed, steel

case with nickel-

plated shackle

withstands abuse

and environmental hazards

Includes two keys

⁄29 wide lock with

⁄329 shackle diameter

Keyed-alike and Master-Keyed locks

available by special order

Description Type Size Qty./Bag Cat. No.

NEC Arc Flash, Warning

Self-Sticking Polyester 3

⁄29 × 59 5 44-892

NEC Arc Flash, Warning

Self-Sticking Polyester 59 × 79 5 44-893

NEC Arc Flash, Danger

Self-Sticking Polyester 59 × 79 5 44-894

NEC Arc Flash, Danger

Self-Sticking Polyester 49 × 69 5 44-895

NEC Arc Flash, Warning

Self-Sticking Polyester 79 × 109 1 44-896

Legend Type Qty. Cat. No.

Do Not Operate

Heavy-Duty Laminated Card of 5 44-830

Do Not Operate

Heavy-Duty Laminated Box of 100 44-1830

Do Not Operate

Polyester Bag of 25 44-848

Do Not Operate –

Maintenance Department

Heavy-Duty Laminated Card of 5 44-831

Do Not Operate –

Maintenance Department

Polyester Bag of 25 44-844

Do Not Operate–

Electricians at Work

Heavy-Duty Laminated Card of 5 44-832

Do Not Operate –

Electricians at Work

Polyester Bag of 25 44-843

Do Not Operate –

(red striped background)

Heavy-Duty Laminated Card of 5 44-833

Do Not Operate –

(red striped background)

Heavy-Duty Laminated Box of 100 44-1833

Do Not Operate –

(red striped background)

Polyester Bag of 25 44-849

Do Not Operate –

Lockout Steps Required

Heavy-Duty Laminated Card of 5 44-835

Do Not Operate –

(Photo ID - Self Sealant)

Heavy-Duty Laminated Card of 5 44-834

Bumper Color Cat. No.

Blue

44-912

Black

44-914

Red

44-916

Yellow

44-918

Bumper Color

⁄49 Shackle

Clearance

Cat. No.

2” Shackle

Clearance

Cat. No.

Blue

44-900 44-901

Black

44-902 44-903

White

44-904 44-905

Red

44-906 44-907

Green

44-908 44-909

Yellow

44-910 44-911

Description Cat. No.

Lock Labels

44-898

Jaw Diameter Qty./Card Cat. No.

3 44-800

⁄29

2 44-801

Legend Color Qty./Card Cat. No.

Do Not Operate Blue

1 44-790

Do Not Operate Red

1 44-791

IDEAL INDUSTRIES, INC.

Becker Place, Sycamore, IL 60178, USA / 815-895-5181 • 800-435-0705 in USA

International offices:

Australia • Brazil • Canada • China • Germany • India • Mexico • UK

For complete sales office contact information, visit us at:

www.idealind.com

3/08

Printed in U.S.A.

Form No. P-2734

KITS: STATIONS

Industrial Lockout/

Tagout Kit

An industrial selection of lockout/

tagout devices

Polypropylene plastic tool box resists

oil and chemicals

Lock Stations

Standard Lockout/Tagout Kit

Basic Lockout/Tagout Kit

A great selection of the most popular

lockout/ tagout devices

Small nylon zipper pouch features belt

loops and d-rings for easy attachment

to belts, tool pouches, tool carts and more

Excellent selection of lockout/

tagout devices, tags and locks

for maintenance workers

or contractors

Small nylon zipper pouch features

belt loops and d-rings for easy

attachment to belts, tool pouches,

tool carts and more

Quantities listed in kit description are for individual pieces, not carded packges.

Integrated, one-piece molded construction eliminates

loose parts

Polycarbonate material provides twice the heat resistance

and quadruple the impact strength of typical stations

Reinforced snap-lock clips provide easy padlock

and hasp storage and removal

Exclusive translucent cover protects contents

•

Lockable to prevent loss of valuable safety lockout pad

locks. Recommend using a combination lock for simple access control

•

Innovative hinge holds cover open for easy product selection

Description Cat. No.

Standard Lockout/Tagout Kit

44-971

Kit 44-971 Includes: Qty. Cat. No.

Hinged Single-Pole Breaker Lockout 3 44-810

Universal 277V Breaker Lockout/Single Pole 2 44-809

480/600V Breaker Lockout 1 44-807

Wall Switch Lockout 1 44-789

110V Small Plug Lockout 1 44-818

2 in. Shackle Red Padlocks 2 44-907

1 in. Safety Lockout Hasps 2 44-800

Lockout Tags – Do Not Operate 5 44-830

Lockout Tags – Do Not Operate (striped) 5 44-833

Cleat for 277V Breaker Lockout 1 44-785

Cleat for 480/600V Breaker Lockout 1 44-786

Universal Multi-Pole Breaker Lockout 2 44-783

Zipper Pouch 1 IA-3240

Description Cat. No.

Basic Lockout/Tagout Kit

44-970

Kit 44-970 Includes: Qty. Cat. No.

Hinged Single-Pole Breaker Lockout 2 44-810

Universal 277V Breaker Lockout/Single Pole 1 44-809

480/600V Breaker Lockout 1 44-807

Wall Switch Lockout 1 44-789

3/4 in. Red Padlock 1 44-906

1 in. Safety Lockout Hasp 1 44-800

Lockout Tags – Do Not Operate (striped) 5 44-833

Universal Multi-Pole Breaker Lockout 1 44-783

110V Plug Lockout 1 44-818

Zipper Pouch 1 IA-3240

Description Cat. No.

Industrial Lockout/Tagout Kit

44-974

Kit 44-974 Includes: Qty. Cat. No.

Hinged Single-Pole Breaker Lockout 3 44-810

Universal Breaker/Single Pole Lockout 2 44-809

480/600V Breaker Lockout 1 44-807

Wall Switch Lockout 1 44-789

110V Small Plug Lockout 1 44-818

Ball Valve Lockout 1 44-820

1 in. Safety Lockout Hasp 2 44-800

Red Labeled Lockout 1 44-791

220/550V Plug Lockout 1 44-819

Lockout Tags – Do Not Operate (striped) 10 44-849

Fuse Blockout 1 44-815

Fuse Blockout 1 44-816

Gate Valve Lockout 1 44-824

Cleat for Breaker Lockout #44-809 1 44-785

Cleat for 480/600V Breaker Lockout 1 44-786

Red Lockout Padlocks 4 44-916

Universal Multi-Pole Breaker Lockout 2 44-783

Tool Box 1 IA-3241

Description Cat. No.

Four-Lock Station (board only) 44-777

Four-Lock Station Kit includes four red safety Padlocks (44-916), 12

Heavy-Duty Lockout Tags and two 1 in. Safety Lockout Hasps (44-800)

44-778

Ten-Lock Station (board only) 44-805

Ten-Lock Station Kit includes ten red safety Padlocks (44-916), 24

Heavy-Duty Lockout Tags and two 1 in. Safety Lockout Hasps (44-800)

44-806

Ideal 44-809 User manual

Ideal 44-809 User manual

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