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CFORCE 600

CFMoto CFORCE 600 Owner's manual

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TABLE OF CONTENTS
Foreword ......................................................................................................... 1
Welcome .......................................................................................................................... 1
EVAP System (Evaporative Emission Control System) ...................................................2
Signal Words .................................................................................................................... 3
Introduction ...................................................................................................... 8
Vehicle Identication Number ........................................................................................... 9
Specication ................................................................................................................... 10
Operator Safety ............................................................................................. 17
Equipment Modications ................................................................................................ 18
Safety Training ...............................................................................................................19
Hazardous Operation Warnings ..................................................................................... 19
Safe Riding Gear ............................................................................................................ 44
Safety Decals and Locations .......................................................................................... 45
Features & Controls....................................................................................... 53
Left Hand Controls (Without turning light) ...................................................................... 53
Left Hand Controls (With turning light) ........................................................................... 56
Right Hand Controls ....................................................................................................... 59
Foot Brake ...................................................................................................................... 64
Fuel Tank ........................................................................................................................ 66
Transmission Gear Selector ........................................................................................... 68
CVT System ................................................................................................................... 70
Avoiding CVT drive belt and component problems ........................................................ 71
Vehicle Features ............................................................................................................ 73
Dashboard Indicators and Warnings .............................................................................. 80
Operation of your ATV ................................................................................... 87
Pre-Ride Inspection ........................................................................................................ 89
Starting the Engine ......................................................................................................... 90
Gear Selector Operation ................................................................................................ 92
Hauling Cargo ................................................................................................................ 95
Driving Safely ................................................................................................................. 98
Maintenance Schedule .................................................................................115
Pre-Ride Maintenance Checklist .................................................................................. 118
Break-In Maintenance Checklist .................................................................................. 120
Periodic Maintenance Schedule ................................................................................... 122
Maintenance Procedures ............................................................................................. 129
Cleaning & Storage ..................................................................................... 172
Transporting the ATV .................................................................................................... 177
Vehicle Issue Diagnosis............................................................................... 178
Engine doesn’t turn over ........................................................................................... 178
Engine Pings or Knocks ............................................................................................... 178
Engine Stops or loses power ....................................................................................... 179
Engine Turns Over, Fails to Start ................................................................................. 179
Engine Backres .......................................................................................................... 180
Engine Runs Irregularly, Stalls or Misres .................................................................... 180
Engine Runs Irregularly, Stalls or Misres .................................................................... 181
Engine Stops or Loses Power ...................................................................................... 182
EFI Malfunction Indicator Light ..................................................................................... 183
EPS Malfunction Indicator Light ................................................................................... 184
CFMOTO Limited Warranty For USA .......................................................... 186
WARRANTY TERMS & CONDITIONS .......................................................................186
CALIFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT .. 192
U.S.A. EPA and CARB Emissions Control Limited Warranty ....................................... 194
Noise Control System and Tampering .......................................................................... 198
CHANGE OF OWNERSHIP ......................................................................................... 199
FOREWORD
1
Foreword
Welcome
Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO
enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions,
upcoming events, career opportunities, and more.
CFMOTO develops, manufactures, markets and delivers the world’s most reliable and cost-effective all-
terrain vehicles, motorcycles and scooters, utility vehicles, boat and power sports engines. Founded in 1989
and teaming up with more than 1200 companions, CFMOTO has developed 98 vehicle models and 51
engine models, which are distributed in over 70 countries and regions. CFMOTO is edging into the advanced
ranks in the world in the power sports industry, and aims to supply superior products to dealers and fans
globally.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations
in this owner’s manual. Your manual contains instructions for minor maintenance. Information about major
repairs is outlined in the CFMOTO Service Manual. Your CFMOTO dealer knows your vehicle best and is
interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during,
and after, the warranty period.
FOREWORD
2
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
EVAP System (Evaporative Emission Control System)
Do not modify the EVAP system. Modication is a violation of EPA regulations. Ensure that all the hoses are
not clogged or kinked, otherwise it could damage the fuel pump or distort the fuel tank.
NOTE
Some features described within this manual may not apply to models sold in the U.S.
All descriptions and directions given are from the operator’s perspective when seated on the vehicle.
FOREWORD
3
Signal Words
A signal word calls attention to a safety message or messages, a property damage message or messages,
and designates a degree or level of hazard seriousness. The standard signal words in this manual are
WARNING, CAUTION and NOTE or NOTICE.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is
involved when these words and symbols are used. Become familiar with their meanings before reading the
manual:
WARNING
This safety alert and icon indicates a potential hazard that may result in serious injury or death.
CAUTION
This safety alert and icon indicates a potential hazard that may result in minor or moderate personal injury
and/or damage to the vehicle.
CAUTION
This safety alert without an icon indicates a situation that may result in damage to the vehicle.
NOTE or NOTICE
A note or notice will alert you to important information or instructions
FOREWORD
4
ALWAYS
USE AN
APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER
USE WITH
DRUGS OR
ALCOHOL
WARNING FOR TYPE I ATVs
(1-person vehicle)
Improper vehicle use can result in SEVERE INJURY or DEATH
FOREWORD
5
ALWAYS
USE AN
APPROVED
HELMET AND
PROTECTIVE
GEAR FOR
DRIVER AND
PASSENGER
NEVER USE
ON PUBLIC
ROADS
NEVER
CARRY MORE
THAN ONE
PASSENGER
NEVER
USE WITH
DRUGS OR
ALCOHOL
WARNING FOR TYPE II ATVs
(2-person vehicle)
Improper vehicle use can result in SEVERE INJURY or DEATH
FOREWORD
6
NEVER:
• Operate without proper training or instruction.
• Operate on public roads. A collision can occur with another vehicle.
• Operate at speeds too fast for your skill or the conditions.
• Carry multiple passengers, Type II ATVs are designed for a single passenger only.
• Use ALCOHOL or DRUGS before or while driving this vehicle.
ALWAYS:
• Avoid paved surfaces, which may adversely aect the handling and control.
• Use proper riding techniques to avoid vehicle overturn on hills and rough terrain, and when turning.
• Wear eye protection, helmet and protective clothing.
FOREWORD
7
READ THE OWNER’S MANUAL
FOLLOW ALL INSTRUCTIONS AND WARNINGS
WARNING
Read, understand, and follow all of the instructions and safety precautions in this manual
and on all product labels. Failure to follow the safety precautions could result in serious
injury or death.
WARNING
The engine exhaust gas from this product contains carbon monoxide, which is a deadly
gas and could cause headaches, giddiness, loss of consciousness, or even death.
INTRODUCTION
8
Introduction
Thank you for purchasing a CFMOTO vehicle, and welcome to our worldwide family of CFMOTO owners. We
proudly produce an exciting line of utility and recreational products:
• All-terrain vehicles (ATV).
• Utility and Side-by-Side vehicles (patrol, forest protecting and hunting).
• Motorcycles and scooters.
CFMOTO, a company which specializes in production of liquid-cooled engines, is the top-level supplier in
China. Compared to same displacement air- cooled engines, engine cooling is more eective, oil temperature
is more stable, the engine is more powerful with lower fuel consumption, and has a longer working life.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations
in this owner's manual. Your manual contains instructions for minor maintenance. Information about
major repairs are outlined in the CFMOTO service manual, and should be performed only by a CFMOTO
service dealer and technician. Your CFMOTO dealer knows your vehicle best and is interested in your total
satisfaction. Be sure to return to your dealership for all of your service.
Due to constant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this publication.
Depictions and/or procedures in this publication are intended for reference use only. The most current version
of this manual can be found online at www.cfmoto.com.
INTRODUCTION
9
Vehicle Identication Number
Record your vehicle’s identication numbers in the spaces provided. Remove the spare key and store in a
safe place. Your key can be duplicated only by mating a key blank with one of your existing keys.
If both keys are lost, the complete lock assembly must be replaced.
1
Vehicle identication number:
2
Vehicle model number:
3
Engine serial number:
1
2
3
SPECIFICATION
10
Specication
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Overall Length
2060 mm 2260 mm
Overall Width
1180 mm 1180 mm
Overall Height
1220 mm 1350 mm
Wheel Base
1280 mm 1480 mm
Ground Clearance
270 mm
Minimum Turning radius
3625 mm 3700 mm
Basic Weight
395 kg 415 kg
Front Rack Load Capacity
20 kg
Rear Rack Load Capacity
40 kg
Maximum Vehicle Load Allowed
60kg 135 kg
Recommended Towing Capacities:
Towing Hitch Weight
Trailer and Cargo Weight
25 kg
150 kg
Engine Model And Type
Single cylinder, liquid cooling, 4 stroke, SOHC, valves
Type
191S
SPECIFICATION
11
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Bore × Stroke 91 mm × 89.2 mm
Displacement 580 cc
Compression Ratio 10.68 : 1
Starting Type ECU ignition
Lubrication Type
Splash lubrication
Engine Coolant:
Type
Coolant Volume
Mix Ratio
Commercially available – Safe for aluminum engines
2.3 qt ( 2.18 L )
50% coolant / 50% distilled water
Engine Oil:
Type
Engine Oil Volume:
Capacity Change / Oil Filter
SAE 10W-40 /SAE 5W-40 /SAE 15W-40
(See page 85 for oil viscosity chart)
2.96 qt ( 2.8 L )
SPECIFICATION
12
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Rear gear case Oil:
Type
Volume:
Periodic Oil Change
SAE80W/90GL-5
6.7 oz ( 200 mL )
6.7 oz ( 200 mL )
Front Gear Case Oil:
Type
Volume
Periodic Oil Change
SAE80W/90GL-5
7.7 oz ( 230 mL )
7.7 oz ( 230 mL )
Air Filter
Paper lter element with foam pre-lter
Fuel Type
Fuel Tank Capacity
Fuel Reserve Amount At Fuel Gauge ‘Flash’
(Approximate)
89# and above
4.75 gal ( 18 L )
1.05 gal ( 4 L )
SPECIFICATION
13
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Spark Plug Type
Spark Plug Gap
DCPR8E/NGK
0.8 mm ~ 0.9 mm
Transmission
Transmission
CVT+gear shift
Gear Shift/Order Manual L/H/N/R/P
CVT Ratio
0.67 ~ 3.02
Gear Ratio
Low Gear
2.533
High Gear
1.35
Reverse
2.071
Chassis Frame
Steel tube
Tires:
Type
Front
Rear
Tubeless
25×8.0-12
25×10.0-12
SPECIFICATION
14
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Tire Pressure:
Front
Rear
45 kPa
45 kPa
Brake Syem:
Foot Brake Type / Operation
Hand Brake Type / Operation
Parking Brake Type / Operation
Front: hydraulic disc
Rear: hydraulic disc
Front/rear united brake
Operated by right foot
Operated by right hand
Hydraulic parking brake
Operated by both hand and foot
Brake Fluid Type DOT4
Suspension:
Front Suspension
Rear Suspension
Doubel A-arm and independent
Doubel A-arm and independent
SPECIFICATION
15
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Shock Absorber:
Front Shock Absorber
Rear Shock Absorber
Hydraulic damping / oil damper
Hydraulic damping / oil damper
Wheel Travel:
Front Wheel Travel
Rear Wheel Travel
160 mm
210 mm
Electrical Syem:
Ignition
Charging
Battery
ECU ignition
A/C 600 Watt @ 5000 rpm
12 Vdc / 30 Amp Hr
SPECIFICATION
16
Item
CFORCE 600 CFORCE 600 TOURING
CF600AU-3S CF600AU-3L
Light Syem:
Head Lamp, Low Beam
Head Lamp, High Beam
Front Position Light
Tail Light/Brake Light
LED 14.4W×2
LED 28.5W×4
LED 3.6W×2
LED 2.9W×2 / LED 2W×2
Dashboard
LED and LCD -- non-maintenance
/