CFMoto CFORCE 600 Owner's manual

TABLE OF CONTENTS

Foreword ......................................................................................................... 1

Welcome .......................................................................................................................... 1

EVAP System (Evaporative Emission Control System) ...................................................2

Signal Words .................................................................................................................... 3

Introduction ...................................................................................................... 8

Vehicle Identication Number ........................................................................................... 9

Specication ................................................................................................................... 10

Operator Safety ............................................................................................. 17

Equipment Modications ................................................................................................ 18

Safety Training ...............................................................................................................19

Hazardous Operation Warnings ..................................................................................... 19

Safe Riding Gear ............................................................................................................ 44

Safety Decals and Locations .......................................................................................... 45

Features & Controls....................................................................................... 53

Left Hand Controls (Without turning light) ...................................................................... 53

Left Hand Controls (With turning light) ........................................................................... 56

Right Hand Controls ....................................................................................................... 59

Foot Brake ...................................................................................................................... 64

Fuel Tank ........................................................................................................................ 66

Transmission Gear Selector ........................................................................................... 68

CVT System ................................................................................................................... 70

Avoiding CVT drive belt and component problems ........................................................ 71

Vehicle Features ............................................................................................................ 73

Dashboard Indicators and Warnings .............................................................................. 80

Operation of your ATV ................................................................................... 87

Pre-Ride Inspection ........................................................................................................ 89

Starting the Engine ......................................................................................................... 90

Gear Selector Operation ................................................................................................ 92

Hauling Cargo ................................................................................................................ 95

Driving Safely ................................................................................................................. 98

Maintenance Schedule .................................................................................115

Pre-Ride Maintenance Checklist .................................................................................. 118

Break-In Maintenance Checklist .................................................................................. 120

Periodic Maintenance Schedule ................................................................................... 122

Maintenance Procedures ............................................................................................. 129

Cleaning & Storage ..................................................................................... 172

Transporting the ATV .................................................................................................... 177

Vehicle Issue Diagnosis............................................................................... 178

Engine doesn’t turn over ........................................................................................... 178

Engine Pings or Knocks ............................................................................................... 178

Engine Stops or loses power ....................................................................................... 179

Engine Turns Over, Fails to Start ................................................................................. 179

Engine Backres .......................................................................................................... 180

Engine Runs Irregularly, Stalls or Misres .................................................................... 180

Engine Runs Irregularly, Stalls or Misres .................................................................... 181

Engine Stops or Loses Power ...................................................................................... 182

EFI Malfunction Indicator Light ..................................................................................... 183

EPS Malfunction Indicator Light ................................................................................... 184

CFMOTO Limited Warranty For USA .......................................................... 186

WARRANTY TERMS & CONDITIONS .......................................................................186

CALIFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT .. 192

U.S.A. EPA and CARB Emissions Control Limited Warranty ....................................... 194

Noise Control System and Tampering .......................................................................... 198

CHANGE OF OWNERSHIP ......................................................................................... 199

FOREWORD

1

Foreword

Welcome

Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO

enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions,

upcoming events, career opportunities, and more.

CFMOTO develops, manufactures, markets and delivers the world’s most reliable and cost-effective all-

terrain vehicles, motorcycles and scooters, utility vehicles, boat and power sports engines. Founded in 1989

and teaming up with more than 1200 companions, CFMOTO has developed 98 vehicle models and 51

engine models, which are distributed in over 70 countries and regions. CFMOTO is edging into the advanced

ranks in the world in the power sports industry, and aims to supply superior products to dealers and fans

globally.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations

in this owner’s manual. Your manual contains instructions for minor maintenance. Information about major

repairs is outlined in the CFMOTO Service Manual. Your CFMOTO dealer knows your vehicle best and is

interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during,

and after, the warranty period.

FOREWORD

2

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer,

birth defects or other reproductive harm.

EVAP System (Evaporative Emission Control System)

Do not modify the EVAP system. Modication is a violation of EPA regulations. Ensure that all the hoses are

not clogged or kinked, otherwise it could damage the fuel pump or distort the fuel tank.

NOTE

Some features described within this manual may not apply to models sold in the U.S.

All descriptions and directions given are from the operator’s perspective when seated on the vehicle.

FOREWORD

3

Signal Words

A signal word calls attention to a safety message or messages, a property damage message or messages,

and designates a degree or level of hazard seriousness. The standard signal words in this manual are

WARNING, CAUTION and NOTE or NOTICE.

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is

involved when these words and symbols are used. Become familiar with their meanings before reading the

manual:

WARNING

This safety alert and icon indicates a potential hazard that may result in serious injury or death.

CAUTION

This safety alert and icon indicates a potential hazard that may result in minor or moderate personal injury

and/or damage to the vehicle.

CAUTION

This safety alert without an icon indicates a situation that may result in damage to the vehicle.

NOTE or NOTICE

A note or notice will alert you to important information or instructions

FOREWORD

4

ALWAYS

USE AN

APPROVED

HELMET AND

PROTECTIVE

GEAR

NEVER USE

ON PUBLIC

ROADS

NEVER CARRY

PASSENGERS

NEVER

USE WITH

DRUGS OR

ALCOHOL

WARNING FOR TYPE I ATVs

(1-person vehicle)

Improper vehicle use can result in SEVERE INJURY or DEATH

FOREWORD

5

ALWAYS

USE AN

APPROVED

HELMET AND

PROTECTIVE

GEAR FOR

DRIVER AND

PASSENGER

NEVER USE

ON PUBLIC

ROADS

NEVER

CARRY MORE

THAN ONE

PASSENGER

NEVER

USE WITH

DRUGS OR

ALCOHOL

WARNING FOR TYPE II ATVs

(2-person vehicle)

Improper vehicle use can result in SEVERE INJURY or DEATH

FOREWORD

6

NEVER:

• Operate without proper training or instruction.

• Operate on public roads. A collision can occur with another vehicle.

• Operate at speeds too fast for your skill or the conditions.

• Carry multiple passengers, Type II ATVs are designed for a single passenger only.

• Use ALCOHOL or DRUGS before or while driving this vehicle.

ALWAYS:

• Avoid paved surfaces, which may adversely aect the handling and control.

• Use proper riding techniques to avoid vehicle overturn on hills and rough terrain, and when turning.

• Wear eye protection, helmet and protective clothing.

FOREWORD

7

READ THE OWNER’S MANUAL

FOLLOW ALL INSTRUCTIONS AND WARNINGS

WARNING

Read, understand, and follow all of the instructions and safety precautions in this manual

and on all product labels. Failure to follow the safety precautions could result in serious

injury or death.

WARNING

The engine exhaust gas from this product contains carbon monoxide, which is a deadly

gas and could cause headaches, giddiness, loss of consciousness, or even death.

INTRODUCTION

8

Introduction

Thank you for purchasing a CFMOTO vehicle, and welcome to our worldwide family of CFMOTO owners. We

proudly produce an exciting line of utility and recreational products:

• All-terrain vehicles (ATV).

• Utility and Side-by-Side vehicles (patrol, forest protecting and hunting).

• Motorcycles and scooters.

CFMOTO, a company which specializes in production of liquid-cooled engines, is the top-level supplier in

China. Compared to same displacement air- cooled engines, engine cooling is more eective, oil temperature

is more stable, the engine is more powerful with lower fuel consumption, and has a longer working life.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations

in this owner's manual. Your manual contains instructions for minor maintenance. Information about

major repairs are outlined in the CFMOTO service manual, and should be performed only by a CFMOTO

service dealer and technician. Your CFMOTO dealer knows your vehicle best and is interested in your total

satisfaction. Be sure to return to your dealership for all of your service.

Due to constant improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this publication.

Depictions and/or procedures in this publication are intended for reference use only. The most current version

of this manual can be found online at www.cfmoto.com.

INTRODUCTION

9

Vehicle Identication Number

Record your vehicle’s identication numbers in the spaces provided. Remove the spare key and store in a

safe place. Your key can be duplicated only by mating a key blank with one of your existing keys.

If both keys are lost, the complete lock assembly must be replaced.

1

Vehicle identication number:

2

Vehicle model number:

3

Engine serial number:

1

2

3

SPECIFICATION

10

Specication

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Overall Length

2060 mm 2260 mm

Overall Width

1180 mm 1180 mm

Overall Height

1220 mm 1350 mm

Wheel Base

1280 mm 1480 mm

Ground Clearance

270 mm

Minimum Turning radius

3625 mm 3700 mm

Basic Weight

395 kg 415 kg

Front Rack Load Capacity

20 kg

Rear Rack Load Capacity

40 kg

Maximum Vehicle Load Allowed

60kg 135 kg

Recommended Towing Capacities:

Towing Hitch Weight

Trailer and Cargo Weight

25 kg

150 kg

Engine Model And Type

Single cylinder, liquid cooling, 4 stroke, SOHC, valves

Type

191S

SPECIFICATION

11

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Bore × Stroke 91 mm × 89.2 mm

Displacement 580 cc

Compression Ratio 10.68 : 1

Starting Type ECU ignition

Lubrication Type

Splash lubrication

Engine Coolant:

Type

Coolant Volume

Mix Ratio

Commercially available – Safe for aluminum engines

2.3 qt ( 2.18 L )

50% coolant / 50% distilled water

Engine Oil:

Type

Engine Oil Volume:

Capacity Change / Oil Filter

SAE 10W-40 /SAE 5W-40 /SAE 15W-40

(See page 85 for oil viscosity chart)

2.96 qt ( 2.8 L )

SPECIFICATION

12

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Rear gear case Oil:

Type

Volume:

Periodic Oil Change

SAE80W/90GL-5

6.7 oz ( 200 mL )

Front Gear Case Oil:

Type

Volume

Periodic Oil Change

SAE80W/90GL-5

7.7 oz ( 230 mL )

Air Filter

Paper lter element with foam pre-lter

Fuel Type

Fuel Tank Capacity

Fuel Reserve Amount At Fuel Gauge ‘Flash’

(Approximate)

89# and above

4.75 gal ( 18 L )

1.05 gal ( 4 L )

SPECIFICATION

13

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Spark Plug Type

Spark Plug Gap

DCPR8E/NGK

0.8 mm ~ 0.9 mm

Transmission

CVT+gear shift

Gear Shift/Order Manual L/H/N/R/P

CVT Ratio

0.67 ~ 3.02

Gear Ratio

Low Gear

2.533

High Gear

1.35

Reverse

2.071

Chassis Frame

Steel tube

Tires:

Type

Front

Rear

Tubeless

25×8.0-12

25×10.0-12

SPECIFICATION

14

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Tire Pressure:

Front

Rear

45 kPa

Brake Syem:

Foot Brake Type / Operation

Hand Brake Type / Operation

Parking Brake Type / Operation

Front: hydraulic disc

Rear: hydraulic disc

Front/rear united brake

Operated by right foot

Operated by right hand

Hydraulic parking brake

Operated by both hand and foot

Brake Fluid Type DOT4

Suspension:

Front Suspension

Rear Suspension

Doubel A-arm and independent

SPECIFICATION

15

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Shock Absorber:

Front Shock Absorber

Rear Shock Absorber

Hydraulic damping / oil damper

Wheel Travel:

Front Wheel Travel

Rear Wheel Travel

160 mm

210 mm

Electrical Syem:

Ignition

Charging

Battery

ECU ignition

A/C 600 Watt @ 5000 rpm

12 Vdc / 30 Amp Hr

SPECIFICATION

16

Item

CFORCE 600 CFORCE 600 TOURING

CF600AU-3S CF600AU-3L

Light Syem:

Head Lamp, Low Beam

Head Lamp, High Beam

Front Position Light

Tail Light/Brake Light

LED 14.4W×2

LED 28.5W×4

LED 3.6W×2

LED 2.9W×2 / LED 2W×2

Dashboard

LED and LCD -- non-maintenance

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CFMoto CFORCE 600 Owner's manual

CFMoto CFORCE 600 Owner's manual

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