Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00. Fax +46 8 590 025 80.
www.ohlins.com
SD 186_3, issued 2007-05-28
Mounting Instructions
Öhlins steering damper kit SD 186
for Kawasaki ZX6R
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Kit Contents
Before installing the steering damper, please
check the contents of the kit. If anything is
missing, please contact your Öhlins dealer.
Art.nr (pcs.)
Before Installing
Öhlins Racing AB cannot be held responsible
for any damage to the steering damper or
vehicle, or injury to persons, if the instruc-
tions for fitting and main tenance are not
followed exactly. Similarly, the warranty will
become null and void if the instructions are
not adhered to.
Adjustments
The Öhlins steering damper features an adjust-
ment knob with appoximately 16 positions and
counts in number of clicks from maximum hard
to soft.
NOTE!
When delivered, the Öhlins steering damper is
dialed to recommended settings for the specifi c
brand and make of the motorcycle. If you have
changed the settings, reset according to the
following:
The adjusters have a normal right hand thread.
Turn clockwise to fully closed, position 0 (zero)
clicks. Turn counter clockwise to open. Count
the clicks until you reach the recommended
number. See set-up data in this manual.
Adjuster knob
Öhlins products are subject to continuous
improvement and development. Conse-
quently, although these instructions include
the most up-to-date information available
at the time of printing, there may be minor
differences between your steering damper
and this manual. Please consult your Öhlins
dealer if you have any questions regarding
the contents of this manual.
CAUTION!
Do not use force, delicate sealing surfaces can
be damaged. The adjuster should only be hand
tightened.
Steering damper, stroke 63 02260-10 (1)
Washer 28.5/42/3.5 02277-01 (1)
Frame bracket assembly 02232-52 (1)
Sleeve 7/13/10 02238-07 (2)
Screw MC6S 6x40 01046-09 (1)
Bracket assembly 02230-05 (1)
Sleeve 6/14/15 02239-01 (1)
Spacer PA 18/13.3/1.5 02259-01 (1)
Screw MC6S 6x22 01046-05 (1)
Triple clamp bracket 02270-23 (1)
Sleeve 8/14/16 02238-04 (1)
Screw M6SF 8x45 00432-05 (1)
Screw K6S M8x20 05404-02 (1)
Öhlins Sticker yellow/blue 00192-01 (2)
Öhlins Sticker transparent 00194-10 (2)
Öhlins Owners Manual (1)
WARNING!
1. Installing a steering damper, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage that may oc-
cur after fi tting the steering damper.
2. Please study and make certain that you
fully understand all the mounting instruc-
tions and the owner’s manual before han-
dling this steering damper kit. If you have
any questions regarding proper installation
procedures, contact an Öhlins dealer or
other qualifi ed person.
3. The vehicle service manual must be
referred to when installing the Öhlins
steering damper
!
1
Remove the front fuel tank attachment screw.
2
Remove the steering stem nut and the original
washer.
Mounting Instructions
Safety Signals
Important information concerning safety is
distinguished in this manual by the following
notations:
The Safety alert symbol means:
Attention! Your safety is involved.
WARNING!
Failure to follow these warning instruc-
tions could result in severe or fatal
injury to anyone working with, inspect-
ing or using the steering damper, or to
bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid damage
to the steering damper.
NOTE!
Indicates information that is of importance
regarding mounting procedures.
!
!
WARNING!
1. It is advisable to have an Öhlins dealer install
the steering damper.
2. Follow the instructions in the vehicle service
manual when installing the steering damper.
3. When working on a raised vehicle, make
sure that it is securely supported to prevent
it from tipping over.
!
3
Install the supplied washer (02277-01). Attach
the frame bracket assembly (02232-02) and
tighten the new steering stem nut.
NOTE!
Tighten the top nut of the steering stem to
the torque recommended in the motorcycle’s
workshop manual. If no recommended torque
is written, tighten to 100 Nm.
4
Install the angle cut sleeves (02238-07) into the
frame bracket assembly according to the fi gure.
Install the screw (01046-09).
5
Attach the bracket assembly (02230-05) to the
frame bracket assembly. Use sleeve (02239-01),
tefl on spacer (02259-01) and screw (01046-
05).
6
Attach the triple clamp bracket to the right side
of the triple clamp. Use the sleeve (02238-04)
and the screw (00432-05).
7
Attach the Öhlins steering damper to the bracket
assembly. Do not tighten yet.
8
Attach the steering damper end eye to the
triple clamp bracket. Use the screw (05404-02)
provided in this kit.
9
Adjust the steering damper by letting it slide in
its bracket assembly so that the steering damper
uses similar stroke both ways.
NOTE!
Make sure that the steering has clearance for
turning both to the left and to the right end
positions, and that the damper is not used as
a stop.
10
Tighten the bolts to the correct torque.
Screw M5 6 Nm
Screw M6 10 Nm
Screw M8 24 Nm
1
2
4
5
6
8
7
11
Set the damper to the recommeded set-up.
See set-up data below and instructions for
adjusting on the next page.
12
Continue your work according to your Öhlins
Owner’s manual.
NOTE!
Make sure that all bolts are tightened to the cor-
rect torque, and that nothing fouls or restricts
movement of the steering damper.
Set-up data
Recommended 10 clicks
During storage and transport, especially at
high ambient temperature, the oil and grease
used for assembling may run out inside the
packing and damage the expanded polysty-
rene packing material. This is not unusual
and is in no way detrimental to the steering
damper.
3
4
NOTE!
The elliptic hole in
the sleeves should
be orientated as
indicated in the
fi gure above!
-
1
-
2
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
-
Ohlins SD001 Mounting Instruction
-
-
-
-
-
-
-
-
-