Keating Miraclean User manual

Brand: Keating

Model: Miraclean

Category: Electric griddles

Type: User manual

MIRACLEAN

GAS GRIDDLE

SERVICE

MANUAL

KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL

1-800-KEATING

www.keatingofchicago.com

TABLE OF CONTENTS

SECTION I INTRODUCTION

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . .1-2

SECTION II INSTALLATION

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Damage During Shipment . . . . . . . . . . . . . . . . . . . .2

Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Restraining Devices . . . . . . . . . . . . . . . . . . . . . . . . .3

Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Gas Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . .3-4

SECTION III OPERATING

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Griddle Surface . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

SECTION IV MAINTENANCE

Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . .6

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Limited Calibration . . . . . . . . . . . . . . . . . . . . . . . . . .7

SECTION V SERVICE DIAGNOSIS

Trouble Shooting Chart . . . . . . . . . . . . . . . . . . . . . .8

SECTION VI PARTS LIST

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Warning and Operating Plates . . . . . . . . . . . . . . . .8

Miraclean® Gas Griddle Assembly . . . . . . . . . . . . .8

Control Panel Assembly . . . . . . . . . . . . . . . . . . . . .9

Heating Element Assembly . . . . . . . . . . . . . . . . . .9

SECTION VII WIRING DIAGRAM

Gas Griddle Wiring Diagram . . . . . . . . . . . . . . . . .10

Warranty . . . . . . . . . . . . . . .Back Inside Cover Page

Warranty Card . . . . . . . . . . . . . . . . . . . . . . . . .Insert

GasGrid pre2000 0107

09/07

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ

THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT

DOWN UNITS AT MAIN SHUT OFF VALVE AND

CONTACT THE LOCAL GAS COMPANY OR GAS

SUPPLIER FOR SERVICE.

POST THIS LABEL IN A

PROMINENT LOCATION ON

YOUR UNIT.

NOTE: As continuous product improvement occurs, specifications may be changed without notice.

I INTRODUCTION

MODEL VARIATIONS

Standard Griddles: Keating MIRACLEAN gas griddles

are available in sizes ranging from 27" to 72" and in

depths 24", 30", 33" and 36". The gas griddles are

AGA, CSA, and NSF design certified.

SAFETY

PRECAUTIONS

WARNING

THIS SYMBOL WARNS YOU THAT SERIOUS

BURNS OR OTHER INJURIES MAY RESULT IF

SAFETY INSTRUCTIONS ARE NOT FOLLOWED.

 This service manual should be retained in a safe

place for future reference. The installation of your

new griddle must conform to local codes or in the

absence of local codes, with the current National

Fuel Gas Code ANSI Z223.1 NFPA 54 (latest

edition), Natural Gas Installation Code CAN/CGA-

B149.1 or Propane Installation Code CAN/CGA-

B149.2.

 Your ventilation hood, when installed, must conform

to the current ANSI/NFPA 96 (latest edition).

 No frame or restriction shall be constructed around

the lower part of the MIRACLEAN® that would

restrict air movement into a MIRACLEAN®

combustion area or prevent proper ventilation.

 Keating gas griddles are designed to operate on the

gas fuel specified on the serial plate and must not be

operated with another gas fuel. They cannot be

converted to another gas fuel by turning or engaging

a switch.

 Your Keating MIRACLEAN® gas griddle is designed

to use only the type of gas indicated on the serial

plate attached to the front of the MIRACLEAN®.

FOR YOUR SAFETY: Do not store

or use gasoline or other

flammable vapors and liquids in

the vicinity of this or any

appliance.

You will post, in a prominent

location, instructions to be followed

in the event the user smells gas.

This information shall be obtained

from your local gas supplier. You

may use the yellow stick-on label

temporarily until you receive the

data from your local gas supplier.

IMPORTANT: In the event a gas odor is detected,

shut down unit at main shut-off valve and contact

the local gas company or gas supplier for

emergency service.

 You must maintain this appliance free and clear from

combustibles.

 You must maintain the following minimum

clearances for combustible and noncombustible

construction:

Clearances Combustible Noncombustible

Construction

Back 6" 0"

Right Side 6" 0"

Left Side 6" 0"



You must install this appliance at least 16 inches

away from any open flame.

 Adequate clearance for servicing and proper

operation must be maintained. Your Keating

MIRACLEAN® is designed to be serviced from the

front.

 Keating commercial griddles are intended for other

than household use.

 ALWAYS instruct new employees on proper griddle

operation.

 A MIRACLEAN® griddle should be operated ONLY

by properly trained personnel.

 ALWAYS turn griddle off each night.

 ALWAYS disconnect fuel source before servicing.

 NEVER leave a griddle unattended during operation.

 NEVER move griddle when hot.

THIS GRIDDLE MAY NOT BE ALTERED, MODIFIED

OR CHANGED IN ANY WAY.

The State of California enacted the California Safe

drinking water and Toxic Enforcement Act of 1986,

(Prop. 65), which “prohibits any person in the course of

doing business from knowingly and intentionally

exposing any individual to a chemical known to the

State of California to cause cancer or reproductive

toxicity without first giving clear and reasonable

warning to such individuals.” The Governor’s Scientific

Advisory Panel added carbon monoxide to the list of

hazardous chemicals known to cause reproductive

harm.

In order to establish full compliance with Proposition

65, we attached a yellow warning label to each gas

fired griddle that Keating of Chicago, Inc.

manufactures. Carbon monoxide would not be present

in concentrations that would pose a “significant risk” to

the consumer when the equipment is installed,

operated and maintained as follows:

 Installed in accordance with all local codes, or in the

absence of local codes, with the current National

Fuel Gas Code Z223.1 (latest edition). National Gas

Installation CAN/CGA-B149.1, or the Propane

Installation Code, CAN/CGA-B149.2.

 Installed under a properly designed and operating

exhaust hood.

 Connected to the type of gas for which the griddle is

manufactured.

 Pressure regulator is installed in the appliance and

adjusted for the manifold pressure marked on the

serial plate.

 Adequate air supply to the unit.

 In-line pressure regulator, not supplied by Keating,

must be installed outside the appliance.

 The equipment is operated in the manner intended

using the proper utensils.

 Keep the equipment clean and have it checked

periodically.

 Burner air adjustments, mechanical maintenance

and repairs must be performed by qualified service

personnel.

If the equipment is not installed, operated and

maintained in accordance with the above,

concentrations of carbon monoxide in excess of the

established limits could be present in the kitchen

environment.

ALL PERSONNEL IN THE WORK PLACE WHO MAY

BE SUBJECT TO ANY EXPOSURE OF CARBON

MONOXIDE MUST BE WARNED OF SUCH

POSSIBLE EXPOSURE. THIS WARNING SHOULD

BE CONVEYED IN A MANNER SO THAT IT IS

CLEARLY UNDERSTOOD BY THE EMPLOYEE, AND

THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE

OR SHE UNDERSTANDS THE CORRECT METHOD

OF OPERATION OF THE EQUIPMENT AND THAT A

RISK OF EXPOSURE EXISTS IF THE EQUIPMENT

IN OPERATED IMPROPERLY.

WARNING

IF NOT INSTALLED, OPERATED AND MAINTAINED

IN ACCORDANCE WITH THE MANUFACTURER’S

INSTRUCTIONS, THIS PRODUCT COULD EXPOSE

YOU TO SUBSTANCES IN FUEL OR IN FUEL

COMBUSTION WHICH CAN CAUSE DEATH OR

SERIOUS ILLNESS AND WHICH ARE KNOWN TO

THE STATE OF CALIFORNIA TO CAUSE CANCER,

BIRTH DEFECTS OR OTHER REPRODUCTIVE

HARM.

II INSTALLATION

This UNIT must be installed, inspected, calibrated and

serviced by qualified and/or certified and licensed

service personnel - you may void your Keating

warranty if installation is not completed per local,

national and Keating specifications. Contact your

dealer for assistance.

INSTALLATION

Installation must conform with local codes or, in

absence of local codes, with current National Fuel Gas

Code ANSI Z223.1 (latest edition), Natural Gas

Installation Code CAN/CGA-B149.1 or Propane

Installation Code CAN/CGA-B149.2.

NOTE: NOT FOR OUTDOOR INSTALLATION

DAMAGE DURING

SHIPMENT

The griddle has been assembled, tested and inspected

at the factory. Upon arrival, the complete griddle should

be checked for any damage that may have occurred

during shipment.

The carrier is responsible for all damage in transit

whether visible or concealed. Do not pay the freight bill

until the griddle has been thoroughly checked for

damage. If concealed damage is found later, contact

the carrier immediately to file a claim.

What to do if equipment arrives damaged:

VISIBLE LOSS OR DAMAGE – Be certain to note this

on the freight or express receipt and have it signed by

the delivery person.

FILE CLAIM FOR DAMAGES IMMEDIATELY –

Regardless of extent of damage.

CONCEALED LOSS OR DAMAGE – If damage is

noticed when equipment is unpacked, notify the freight

company immediately, and file a “concealed damage

claim”. This MUST be done immediately. Be sure to

retain the shipping container for inspection.

Keating does not assume responsibility for Loss or

Damage incurred in transit.

POSITIONING

The griddle must be no closer than six inches (6") from

any combustible material. The griddle must be placed

under an exhaust hood with a fire retardant system.

Your ventilation hood, when installed, must conform to

ANSI/NFPA 96 (latest edition). ALL connections and

placement must comply with local and national codes.

It is the responsibility of the owner and local installer to

comply with these regulations when installing the

griddle.

LEVELING

The griddle will operate at its highest efficiency when

properly leveled. Place a level on the griddle plate from

side to side. For griddles on legs, the bottom foot of the

leg is adjustable. Turn counterclockwise to decrease

height or clockwise to increase height until level. For

griddles on stands with casters, the casters are

adjustable by loosening the jam nut and turning the

caster in or out. When the desired level is reached,

tighten the jam nut. Adjustments of more than 3/4" are

not recommended on any caster. The same procedure

should be followed to level the griddle from front to

back.

Figure 2-1

Leveling Griddle

RESTRAINING

DEVICES

On griddle installation on stands with

casters, jam nuts must be completely

tightened. Adequate means must

also be provided to limit the

movement of the appliance without

depending on the connector, the

quick-disconnect device or its

associated piping to limit the

appliance movement.

Connectors must comply with the current ANSI

Z21.69/CAN 1 CAN/CGA 6.16 (latest edition) standard

for connectors for movable gas appliances. Quick-

disconnect devices must comply with the ANSI

Z21.41/CAN 1 6.9 (latest edition) standard for quick-

disconnect devices for use with gas fuel as applicable.

IF DISCONNECTION OF THE RESTRAINT IS

NECESSARY, IT MUST BE RECONNECTED WHEN

THE MIRACLEAN® GRIDDLE IS RETURNED TO ITS

ORIGINALLY INSTALLED POSITION.

GAS CONNECTION



PIPE JOINT COMPOUNDS

RESISTANT TO PROPANE

GASES MUST BE USED.



BEFORE OPERATING THIS

GRIDDLE, CHECK PIPE

JOINTS FOR LEAKS BY USING

A SOAP AND WATER

SOLUTION ONLY. DO NOT USE

AN OPEN FLAME!



DO NOT SHORT GAS VALVE TERMINALS WHEN

TESTING WIRING, AS THERMOSTAT AND GAS

VALVE DAMAGE MAY OCCUR AND CAUSE

UNSAFE CONDITIONS.

You will post, in a prominent location, instructions to be

followed in the event the user smells gas. This

information shall be obtained from your local gas

supplier. You may use the yellow stick-on label

enclosed on page “ii” temporarily until you receive the

data from your local gas supplier.

Connect the griddle to the main gas supply line at the

rear of the griddle. The piping should be a minimum of

3/4" IPS supply pipe for a single griddle at the burner

manifold. Installation must conform to the current local

and NATIONAL FUEL GAS CODE ANSI Z223.1 /

NFPA 54 (latest edition), Natural Gas Installation Code

CAN/CGA-B149.1 or Propane Installation Code

CAN/CGA-B149.2 (latest edition).

A 3/4" NPT manual gas valve is shipped with each

griddle for field installation. The required gas pressure

for proper operation of each griddle is 4" water column

for natural gas and 10” water column for Propane gas

at the burner manifold.

NOTE: If more than one gas unit is on the same supply

line, you may require a larger line. Consult your local

gas company to assure adequate volume and

pressure. Refer to serial plate for proper gas

requirements for your particular model.

GAS LEAK TESTING

1. Make sure all thermostats, switches and safety

valves are in the “OFF” position.

Figure 2-2

Thermostat

Restraining

devices required.

2. Close main and pilot gas supply by partially

depressing and turning ON/OFF knob to the “OFF”

position.

Figure 2-3

Millivolt Safety Pilot Valve

3. Turn main ON/OFF supply line gas valve to the “ON”

position.

4. Have your plumber or gas company representative

check for leaks with a soap solution. (Never check

with a match!)

WARNING

PROPANE GAS MAY EVENTUALLY LOSE ITS

ODOR AND PRECAUTIONS SHOULD BE TAKEN TO

ASSURE THAT PROPANE GAS IS NOT PRESENT

EVEN THOUGH YOU DO NOT DETECT AN ODOR.

IF THERE IS ANY DOUBT, YOU SHOULD CALL

YOUR LOCAL PROPANE GAS SUPPLIER FOR

ASSISTANCE.

III OPERATING

LIGHTING

Lighting instructions are also listed on the lighting

instruction plate attached to the front of the air shield.

1. Turn the ON/OFF switch to the “OFF” position.

2. Turn gas valve knob to pilot position.

Figure 3-1

Millivolt Safety Pilot Valve

3. Depress and hold gas valve knob while repeatedly

pushing red button (Piezo spark ignitor) on control

panel until pilot flame is established. Allow pilot to

burn 90 seconds before releasing gas valve knob.

This will allow the thermopile to reach its maximum

millivolt and milliamp output.

NOTE: Allow pilot to burn one additional minute before

turning thermostat dial to desired position. Pilot flame

should be blue in color and high enough to envelop the

tip of the thermopile to activate the gas safety valve.

Figure 3-2

Piezo Spark Ignitor

4. Turn gas valve knob to “ON” position.

5. Turn ON/OFF switch to “ON” position.

6. Set thermostat dial to desired temperature. When

the griddle plate reaches the temperature setting the

main burners will extinguish.

DURING INITIAL INSTALLATION,

AFTER OVERNIGHT

SHUTDOWN, OR WHEN

RELIGHTING, AIR IN THE

SUPPLY LINE MAY MAKE IT

NECESSARY TO HOLD THE

GAS VALVE IN THE

DEPRESSED PILOT POSITION

FOR A LONGER THAN NORMAL

PERIOD OF TIME. WAIT FIVE

MINUTES BEFORE REPEATING

LIGHTING PROCEDURE TO ALLOW ANY GAS

WHICH MAY HAVE ACCUMULATED IN THE

BURNER COMPARTMENT TO ESCAPE.

NOTE: If you have difficulty lighting the pilot:

1. Place ON/OFF switch to the “OFF” position.

2. Wait five minutes before relighting.

3. Repeat Steps 2 - 6 of Lighting Instructions.

CONDITIONING THE

GRIDDLE

The MIRACLEAN® Griddle plate has been “seasoned”

at the factory. The chrome surface, when heated

creates a thin layer of chrome oxide which acts as a

releasing agent for food product. If you feel you need to

recondition, the following instruction should be

followed:

1. Follow cleaning instruction on page 7.

2. Heat the MIRACLEAN® to 400°F for one hour.

3. Lower thermostat to 350°F, allowing the

MIRACLEAN® to cool to about 350°F, as is evident

when griddle cycles on or surface thermometer

indicates correct temperature.

4. Lightly coat the MIRACLEAN® surface with

shortening.

COOKING

MIRACLEAN® Griddles are designed to provide

maximum production efficiency and deliver high quality

food products. Follow cooking procedures below for

your model.

1. Set the thermostat to the desired temperature and

wait ten minutes for preheat. Shown are

recommended cooking temperature guides:

NOTE: Because of the superior heating characteristics

and heat retention properties found in the

MIRACLEAN® Griddle, operating temperatures should

be set 10°F to 25°F below conventional griddles.

2. Cook as usual, but after each batch scrape the

griddle in the work area, completely clean, using the

Keating replaceable blade scraper.

3. Locate the inverted “V’s” on the front of the griddle

cooking plate. Depending on your model you may

have from one to five thermostats. The “V’s” indicate

where the thermostat sensing bulbs are located

below the plate. See Figure 3-3.

4. Load the product to the left and right of each inverted

“V” first, then fill the area above the thermostat

sensing bulb. See figure 3-3.

Figure 3-3

Sample configuration of proper food placement

If you cook over the sensing bulb only, you are drawing

heat from that section, thus activating the thermostat to

call for more heat even though the area around it is still

at the temperature setting. This will result in higher

surface temperatures which will affect your cooking

and possibly product appearance.

GRIDDLE SURFACE

With proper care, the MIRACLEAN® surface and its

unique cooking properties will last for many years.

However, nicks or dents in the griddle surface may

cause the griddle surface to lift from the depressed

area. If nicks are close together, the surface may raise

and be torn when a spatula or scraper is used. Care

should be taken, as the damage done is irreparable.

CAUTION: DO NOT HACK, CHOP, HIT OR

CUT ON THE MIRACLEAN® SURFACE. YOU WILL

DENT THE STEEL PLATE UNDER THE TRIVALENT

CHROME. IT IS EVEN POSSIBLE TO HACK TWO

NICKS CLOSE TOGETHER AND ACTUALLY TEAR

THE MIRACLEAN® SURFACE AS THE CHROMIUM

WILL NOT STRETCH. BELOW IS A SKETCH

SHOWING THE SIDE VIEW OF A GRIDDLE PLATE

AND HOW THE SURFACE CAN BE DAMAGED.

PROPER USE OF THE UTENSILS SUPPLIED WITH

YOUR MIRACLEAN® GRIDDLE WILL PREVENT

SURFACE DAMAGE.

Figure 3-4

Surface Damage

RECOMMENDED COOKING TEMPERATURE

PRODUCT (°F)

Eggs 250

Bacon 325

Sausage (patty or link) 325

Hash browns 350

French Toast 350

Wheat Cakes 360

Hamburgers- 2 / lb. (8 oz.) 325

4 / lb. (4 oz.) 315

10 / lb. (1.6 oz.) 310

Grilled Cheese 325

Chicken Breasts (skinless) 350

Hot Dogs- 10 / lb. (1.6 oz.) 310

8 / lb. (2 oz.) 310

Salmon Filet 325

Salmon Steaks 325

Buns/Breads (toasting) 375

30 seconds max.

RECOMMENDED COOKING TEMPERATURES

Load #1 Load #3 Load #2

396

285

174

“V”

Thermostat Bulb Location

NOTE: Damage done to the MIRACLEAN® surface is

irreparable.

CLEANING THE

GRIDDLE

The surface of the MIRACLEAN® Griddle is very

durable and with proper care, following the procedures

below, will last many years.

A sample of Keating Klenzer, Keating palmetto brush

and a 4” scraper are included with each new griddle.

1. Scrape MIRACLEAN®

surface.

2. Clean with potable tap water

and a Keating palmetto

brush.

3. Polish surface with

Keating Klenzer and a

soft cloth (towel).

Rinse with potable

water to remove

excess Keating

Klenzer.

WARNING

BECAUSE OF THE SUPERIOR MIRACLEAN®

SURFACE, THE ONLY TOOLS YOU WILL EVER

NEED TO CLEAN THE GRIDDLE ARE A NATURAL

BRISTLE BRUSH AND A KEATING SCRAPER.



NEVER USE GRIDDLE STONES, GRIDDLE

BRICKS, GRIDDLE SCREEN OR HARSH

CHEMICALS TO CLEAN THE MIRACLEAN®

SURFACE.



DAMAGE DONE TO THE MIRACLEAN®

SURFACE BY GRIDDLE STONE, GRIDDLE

BRICK, GRIDDLE SCREEN OR HARSH

CHEMICALS WILL VOID THE WARRANTY.



THE DAMAGE DONE TO THE MIRACLEAN®

SURFACE IS IRREPARABLE.



NEVER USE ICE TO COOL THE MIRACLEAN®

SURFACE. USE OF ICE MAY WARP THE

MIRACLEAN® SURFACE.



USE ONLY KEATING SUPPLIED CLEANING

TOOLS AND KLENZER.



USE ONLY A KEATING STEEL SPATULA.



DO NOT CLEAN SCRAPER ON SPLASHBACK,

GREASE BUILD-UP WILL OCCUR WHICH MAY

RESULT IN A FIRE.



DO NOT STORE ANYTHING IN OR ON THE FLUE

OF THE MIRACLEAN®.

SHUTDOWN

1. Turn ON/OFF switch to “OFF” position.

2. Turn gas valve knob to “OFF” position.

3. Check to determine that all burners, including pilot

light, are extinguished.

4. If you must restart your MIRACLEAN®, wait five

minutes before restarting or relighting with piezo

spark ignitor or a match.

IV MAINTENANCE

WARRANTY REPAIRS

Keating’s warranty begins with the date of installation.

In the event that your MIRACLEAN® Griddle, under

warranty, needs repairs other than routine

maintenance or cleaning, you are requested to contact

your local service distributor.

PREVENTIVE

MAINTENANCE

Preventive maintenance should be done in daily,

weekly, monthly and yearly intervals as necessary.

Following preventive maintenance procedures will help

keep your MIRACLEAN® working efficiently. Proper

care and servicing will lead to years of quality

performance.

PREVENTIVE MAINTENANCE CHART

*High production facilities should be checked more often.

TIME FRAME OPERATOR/OWNER SECTION

Daily

 Clean griddle surface. III

 Drain and clean grease drawer.

 Completely wipe down griddle

cabinet.

Monthly*  Check MIRACLEAN® surface III

to insure proper maintenance.

(Review proper cooking procedures)

 Check calibration of IV

thermostat(s).

 Review operating instructions II

received with griddle.

Yearly* QUALIFIED SERVICE PERSONNEL ONLY

 Have griddle completely checked, calibrated, tested,

cleaned, etc. by qualified service personnel. Be sure to check

color and height of pilot flame.

CLEANING

Proper care should be taken to fully clean the griddle

on a regular basis.

A. CONTROL PANEL – Clean any grease build-up on

switches and thermostat knobs.

IF ELECTRONIC IGNITION MODEL:

DISCONNECT ELECTRIC POWER SOURCE

BEFORE CLEANING. (REFER TO ELECTRONIC

IGNITION MANUAL)

NOTE: If grease gets into the working mechanism of a

switch or thermostat, it may cause the unit to fail.

B. CABINET - The front, back and sides of the cabinet

should be kept clean for sanitary reasons.

GREASE BUILD-UP NEAR ANY OPEN FLAME IS A

FIRE HAZARD.

C. FLUE - The flue has been designed specifically to

exhaust the by-product of any combustion. Any

objects (steak weights, egg covers, pans, rags,

utensils, etc.) placed on the flue will inhibit the proper

combustion and exhaust, therefore causing health

hazards.

LIMITED

CALIBRATION

NOTE: Calibration is not covered under warranty.

Tools: Accurate surface thermometer

Standard screwdriver

Calibrating screwdriver

1. Turn the exhaust system ON.

2. Turn on the griddle with thermostat set at 300°F.

Turn switches to ON positoin to allow burners to

cycle on and off three times. (Approximately 60

minutes.)

3. Place thermometer on surface over thermostat bulb.

Use the inverted “V” to locate thermostat bulb. See

Figure 3-3. When you have located the inverted “V”,

the thermostat bulb is approximately 2/3 to 3/4 of the

way straight back to the rear of the griddle.

4. When burners cycle off, griddle is up to temperature.

If temperature is within 25°F of thermostat setting,

loosen the four retaining screws on the dial plate.

Rotate the dial plate. Indicating arrow on the

thermostat knob should point to the temperature

indicated on the thermometer.

Piezo Spark Ignitor

“ON/OFF” Switch

5. Tighten screws.

For calibration over a 25°F difference, contact your

local service agent.

V SERVICE DIAGNOSIS

The following diagnosis is only to be used as a guide to

qualified service personnel. Keating recommends that

you use a qualified service company. (Equipment still

under warranty requires it.)

NOTE: To correctly and quickly diagnose the system,

the following chart should be followed in sequential

order.

TROUBLE SHOOTING CHART

VI PARTS LIST

ORDERING PARTS

Parts may be ordered by part number by calling

Keating at 1-800-KEATING or your service company.

You may also order on-line at Keating’s part store,

www.keatingofchicago.com

Refer to the Keating MIRACLEAN® Griddle Limited

Warranty for complete service and ordering

information.

The model/serial plate is located on the front of the

control panel. The serial and model numbers are

necessary information when ordering.

WARNING AND

OPERATING PLATES

All warning and operating plates on the Keating

MIRACLEAN® Griddle should be in place at all times.

If plates are damaged or lost, replace them

immediately.

Figure 6-1 MIRACLEAN Griddle Assembly

ITEM DESCRIPTION PART NUMBER

1 GREASE DRAWER ASSEMBLY

24” DEEP GRIDDLES 004013

30”, 33”, AND 36” DEEP GRIDDLES 002446

2 CABINET REFERENCE ONLY

3 PLATE AND PERIMETER CALL 1-800-KEATING

4 CONTROL PANEL ASSEMBLY SEE PAGE 9

5 HEAT SHIELD CALL 1-800-KEATING

6 BURNER INSERT SEE PAGE 9

7 GREASE DRAWER FRONT WITH HANDLE 002446

8 GREASE DRAWER HANDLE 004542

PROBLEM PROBABLE CAUSE SOLUTION

No pilot a. Gas supply not “ON”. a. Open gas supply valve.

b. Air in gas lines. b. Press gas valve knob in “pilot” position

and hold.

c. Quick disconnect not tight. c. Tighten quick disconnect.

d. Gas valve is in “OFF” position. d. Turn valve knob to “pilot”.

e. Faulty Piezo Ignitor. e. Replace ignitor.

Pilot won’t stay on a. Loose thermopile. a. Tighten fitting and/or terminal leads.

b. Faulty thermopile. b. Replace thermopile.

Pilot on but no main a. ON/OFF switch is in “OFF” a. Put ON/OFF switch to “ON” position.

burner ignition position.

b. Gas valve is in “pilot” position. b. Turn knob to “ON” position.

c. Thermostat is not on. c. Turn thermostat to desired temperature.

d. Thermostat failure. d. Replace thermostat.

e. Gas valve failure. e. Replace valve.

Temperature of a. Thermostat is not calibrated. a. Calibrate thermostat.

griddle erratic b. Air from exhaust hood b. Have exhaust hood inspected.

excessive.

c. Improper cooking procedure. c. See ‘Cooking’, page 5.

Griddle stays hot or a. Thermostat is not calibrated. a. Calibrate thermostat.

overheats b. Thermostat failure. b. Replace thermostat.

c. Gas valve faulty. c. Replace gas valve.

d. Improper cooking procedure. d. See ‘Cooking’, page 5.

Figure 6-2 Control Panel Assembly

ITEM DESCRIPTION PART NUMBER

1 CONTROL PANEL CALL 1-800-KEATING

2 THERMOSTAT “ON/OFF”

SWITCH WITH WIRES 009345

3 THERMOSTAT 150°-550°F

MILLIVOLT W/ 14” CAP SHIELD 037088

REPLACEMENT KIT FOR 400°F +- STAT

150°-550°F MILLIVOLT 023897

4 THERMOSTAT DIAL PLATE 250°-400° 034870

THERMOSTAT DIAL PLATE “TO CALIBRATE” 012018

Figure 6-3 Natural and Propane Gas Heating Systems

ITEM DESCRIPTION PART NUMBER

1 SPARK IGNITION ASSEMBLY

SEE Item 6, Figure 6-2

2 THERMOPILE 022770

3 PILOT TUBE (1/4”) 007998

4 PILOT ASSEMBLY 029769 & 029599

(ALL NATURAL GAS, 24”-30”

LP, 24”-39” BEF)

NATURAL GAS ORIFICE 007696

PROPANE ORIFICE 007766

5 BURNER INSERT

REFERENCE ONLY

6 BURNER REFERENCE ONLY

7 AIR SHUTTERS 031477

8 MAIN SUPPLY GAS VALVE 3/4" 019515

(not shown above)

9 MAIN GAS PIPE (3/4”)

REFERENCE ONLY

10 STREET ELBOW (3/4”) 005738

11 UNION 002658

12 MANIFOLD 1-800-KEATING

13 STREET ELBOW (1/2”) 004194

14 ORIFICE HOLDER

ASSEMBLY

REFERENCE ONLY

15 FITTING (1/2” NPT MALE) 000615

16 BURNER TUBE (1/2”

X 9”) 1-800-KEATING

17 ELBOW (1/2” x 3/8”) 006477

18 GAS VALVE, MILLIVOLT

NATURAL GAS 023625

PROPANE GAS 023624

5 THERMOSTAT KNOB 400° 004163

THERMOSTAT KNOB 550° 002615

6 PIEZO SPARK IGNITOR ASSEMBLY

A. MOUNTED ON LEFT, 45°

BRACKET. USED ON ALLNATURAL GAS

STANDARD GRIDDLES AS WELL AS 27” AND

30” LEFT SIDE ON SINGLE BURNER

PROPANE GRIDDLES. 010946

B. MOUNTED ON RIGHT.

45° BRACKET. USED ON BEF 36” & 27: AND

30” RIGHT SIDE GRIDDLES. 002556

C. CENTER MOUNT. 90°

BRACKET. USED ON ALL PROPANE

GRIDDLES WITH MORE THAN TWO

BURNERS (42”AND UP). FOR BAT WING

PILOT. 010365

D. NO MOUNTING BRACKET. USED ON

PROPANE GRIDDLES with 2 or less burners

24”, 27”, 30”, 36” ON RIGHT SIDE. 008327

E. NO MOUNTING BRACKET. MOUNTS ON

PILOT BRACKET 010364

SECTION VII WIRING DIAGRAM

GAS GRIDDLE WIRING DIAGRAM

LIMITED WARRANTY

Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser. ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp

, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer &

Pasta Vessels, and Keating replacement parts ("products") installed after June 1, 1994 to be free to defects in material or workmanship, subject to the following terms and conditions.

LENGTH OF W

ARRANTY

All products other than Fryer & Pasta Vessels and replacement parts shall be warranted for a period of one year from the date of original equipment installation. Keating replacement parts are warranted for a period of ninety

days from the date of installation. Fryer & Pasta Vessels are warranted as described below.

FRYER & PASTA

VESSEL WARRANTY

Fryers purchased after June 1, 1994 carry a prorated vessel warranty on defects in materials or workmanship to the Customer based on the following scale:

Time from Installation Date Fryer Vessel Warranty Credit

13-60 months 100%

61-72 months 80%

73-84 months 60%

85-96 months 40%

97-108 months 20%

109-120 months 10%

The credit for the defective fryer & pasta vessel shall be applied against the cost of the replacement vessel, utilizing Keating's then current price, upon return of the vessel to Keating, (Freight to be paid by Keating within

the first 2 months only), only during the first 60 months as described above, subject to the limitations described below.

LIMITATIONS

OF LIABILITY

In the event of warranty claim or otherwise, the sole obligation of Keating shall be the repair and/or replacement at the option of Keating of the product or component or part thereof. Such repair or replacement shall be

at the expense of Keating except that the Customer shall pay the following expenses: all freight and labor expense for Keating replacement parts for all other products, mileage exceeding 50 miles or travel more than one

hour, labor costs of more than one person, overtime rates, truck charges, difference between ground and other mode of transportation, and holiday charges. Any repair or replacement under this Limited Warranty does not

constitute an extension of the original warranty for any period for the product or for any component or part thereof. Parts to be replaced under this Limited Warranty will be repaired at the option of Keating with new or

functionally operative parts. Keep Krisps and Computer Timers must be returned to Keating for warranty repair or replacement. Field repairs of those items are not authorized.

THE LIABILITY OF KEATING ON ANY CLAIM OF ANY KIND, INCLUDING CLAIMS BASED ON WARRANTY, EXPRESSED OR IMPLIED, CONTRACT, NEGLIGENCE, STRICT LIABILITY OR ANY

OTHER THEORIES SHALL BE SOLELY AND EXCLUSIVELY THE REPAIR OR REPLACEMENT OF THE PRODUCT AS STATED HEREIN, AND SUCH LIABILITY SHALL NOT INCLUDE, AND CUSTOMER

SPECIFICALLY RENOUNCES ANY RIGHTS TO RECOVER, SPECIAL, INCIDENTAL, CONSEQUENTIAL OR OTHER INJURIES TO PERSONS OR DAMAGE TO PROPERTY, LOSS OF PROFITS OR

ANTICIPATED PROFITS, OR LOSS OF USE OF THE PRODUCT.

If any oral statements have been made regarding the Keating products, such statements do not constitute warranties and are not part of the contract sale. This Limited Warranty constitutes the complete, final and exclusive

statement with regard to warranties.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL, STATUTORY OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY

WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS.

EXCLUSIONS

The warranties provided by Keating of Chicago, Inc. do not apply in the following instances:

1. Defects arising out of or resulting from improper installation or maintenance, abuse, misuse, modification or alteration by unauthorized service personnel, or any other condition not attributable to a defect in material or

workmanship. Proper installation and maintenance are the responsibility of the installer and Customer, respectively. Proper installation and maintenance procedures are prescribed by the Keating Service Manual.

2. In the event that the product was damaged after leaving the factory due to flood, fire, other acts of God or accident, damage during shipment should be reported to the carrier and is not the responsibility of Keating.

3. In the event the serial number or rating plate has been removed from the product or altered.

4. On parts which would normally be worn or replaced under normal conditions, including but not limited to electric bulbs, fuses, interior and exterior finishes, gaskets and radiants.

5. With regard to adjustments and calibrations such as leveling, tightening of fasteners or plumbing connections, improper gas pressure or improper electrical supply, the checking of and changes in adjustment and

calibrations are the responsibility of the installer. Proper installation procedures are prescribed by the Keating Service Manual.

6. In the event of unauthorized repairs or alterations to the Keating product.

7. With the use of sodium chloride in pasta vessels or harsh chemicals in fryer or pasta vessels.

OTHER TERMS AND CONDITIONS

The Customer must provide proof of purchase from Keating.

This Limited Warranty is valid in the 50 United States, its territories, and Canada, and is void elsewhere.

Keating products are sold for commercial use only. If any Keating product is sold as a component of another product or used as a consumer product, such Keating product is sold As Is without any warranty.

If any provision of this Limited Warranty is held to be unenforceable under the law of any jurisdiction, such provision shall be inapplicable in such jurisdiction, and the remainder of the warranty shall remain unaffected.

Further in such event, the maximum exclusion or limitation allowable under applicable law shall be deemed substituted for the unenforceable provision.

This Limited Warranty shall be governed by and construed in accordance with the laws of the State of Illinois.

TO SECURE WARRANTY SERVICE

All repair services under this Limited Warranty must be authorized by Keating or performed at Keating. Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii,

Puerto Rico and Canada during normal business hours (7:00 a.m. through 6:00 p.m. Central Time, Monday through Friday). When calling, please have the following information available: (1) name, address and

telephone number of the Customer; (2) location of product, if different; (3) name, model number and serial number of the product; (4) installation date; and (5) description of defect. Keating will then issue a service

authorization work order number to one of its approved independent servicing organizations, or request the product or part be shipped to Keating for repair or replacement, as appropriate. Any defective part subject to a

claim under this Limited Warranty must be shipped freight prepaid to Keating for testing and examination. Keating's decision as to the cause and nature of any defect under this Limited Warranty shall be final.

KEATING

KEATING OF CHICAGO, INC., 1-800-KEATING WWW.KEATINGOFCHICAGO.COM

REFILE/warranty 8/07

WARRANTY

KEATING LIMITED WARRANTY CARD

PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED

COMPANY: ______________________________________________________________________________________________________________

ADDRESS: ______________________________________________________________________________________________________________

CITY: ____________________________________________________________________ STATE:________________ ZIP: __________________

DEALER:________________________________________________________________________________________________________________

DATE OF PURCHASE:__________________________________________________________ INVOICE NUMBER: __________________________

SERIAL NUMBER: ____________________________________  FRYER  FILTER SYSTEM  GRIDDLE

REMARKS:__________________________________________  TOP-SIDE COOKER  HOT PLATE  PASTA PLUS

I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.

SIGNED: __________________________________________________________________________ DATE: ______________________________

Serving Those Who Serve The Very Best

GasGrid pre2000

9/07

SERVICE INFORMATION

If you have a service related question call 1-800-KEATING.

Please state the nature of the call; it will ensure speaking with the appropriate person.

Have your serial and model number available when ordering parts.

KEATING OF CHICAGO, INC.

Phone: (708) 246-3000 FAX: (708) 246-3100

Toll Free 1-800-KEATING (In U.S. and Canada)

www.keatingofchicago.com

*As continuous product improvement occurs, specifications may be changed without notice.

Keating Miraclean User manual

Brand: Keating

Model: Miraclean

Category: Electric griddles

Type: User manual

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Keating Miraclean User manual

Keating Miraclean User manual

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