ADTherm Polaris series Technical Manual

Type
Technical Manual
Polaris series heat pump PHNIX
- 1 -
PHNIX
Revision
Short Description of the change Date
V 1.0 First version 03 - 09 - 2010
V2.0 Update installation 18 - 09 - 2010
V3.0 Update operation range and calibrate the grammar 31 - 01 - 2012
V4.0 Add product model and relative specification 10 - 02 - 2012
technical manual
Polaris series heat pump
ADTHERM
Polaris series heat pump PHNIX
- 2 -
CONTENT
Section 1 The summary of product.....................................................................................................................3
1. Preface....................................................................................................................................................3
2. Product presentation...............................................................................................................................3
3. Nomenclature..........................................................................................................................................4
4. Principle..................................................................................................................................................4
5. Features..................................................................................................................................................5
6. Product appearance...............................................................................................................................7
Section2 Performance and specification...............................................................................................................8
7. Specification............................................................................................................................................8
8. Explode chart........................................................................................................................................17
9. Component instruction..........................................................................................................................27
Section 3 Installation...........................................................................................................................................32
10. Transportation.......................................................................................................................................32
11. Location of installation..........................................................................................................................32
12. Hydraulic connection............................................................................................................................33
13. Refrigerant pipe connection for split model..........................................................................................35
Section 4 Electrical data......................................................................................................................................37
14. General precautions on wiring..............................................................................................................37
15. Recommended power supply specification..........................................................................................38
16. Electrical characteristics.......................................................................................................................39
17. Electric wiring diagrams........................................................................................................................41
Section 5 Controller and functions......................................................................................................................46
18. User interface........................................................................................................................................46
19. Parameters...........................................................................................................................................48
20. Parameter description...........................................................................................................................54
21. T able of alarm.......................................................................................................................................65
22. T emperature sensor table:....................................................................................................................66
Polaris series heat pump PHNIX
- 3 -
Section 1 The summary of product
1. Preface
u The manual includes necessary information conce rning correct installation , modification, running and
maintenance of units. Before running or mending machines, please carefully read this manual.
u When installing Polaris heat pump, connecting water circulation and wiring electric or electronic devices,
pl ease strictly operate on this manual. After finishing installation and checking, then power on machines.
manual.
2. Product presentation
Polaris series air to water heat pump is the special design for the cold climate or demand hot water place. It
can satisfy house warming in cold climate or commercial heating, cooling and hot water that different kinds of
demand. This product have broken through kinds of te chnical difficulties wh ich common product can not
insurmountable, such as the lowest safe work ambient temperature is - 2 0 , h i g h h e a t i n g e f f i c i e n c y , h i g h h o t
water outlet etc.
u ADTHERM reserves rights to change specification and design of units which leads to content change of this
u Thank you for your trust and reliance on ADTHERM and choosing and purchasing ADTHERM Polaris heat pumps.
Polaris series heat pump PHNIX
- 4 -
3. Nomenclature
4. Principle
The vapor - injected scroll compressor cycle is simi lar to two - stage cycle with interstage cooling, but
accomplis hed with a single compressor as shown in Figure 1. The high stage is accomplished by extracting a
portion of the condenser liquid and expanding it through an expansion valve into a counter flow b razed - plate
heat exchanger acting as a subcooler. The superheated vapor is then injected into an intermediate vapor
injection port in the scroll compressor.
P
A
S
R
F
060
B
D
PS
Air
Water( S)/refrigerant(X)
Cooling and heating
Approx horse power
Water
Polaris series
Indoor
(F)
/outdoor
unit (W)
El ectric auxiliary (option)
ADTHERM product
Polaris series heat pump PHNIX
- 5 -
Figure 1-Vapour-injected scroll compressor cycle
5. Features
EVI compressor systems benefit over standard refrigeration compressor systems of equivalent capacity due to
the following:
u Capacity Improvement
Since the added capacity achieved by enhanced subcooling provides higher enthalpy gain across the
evaporator, the compressor displacement required can be reduced by the percentage enthalpy gain for the
same evaporator capacity.
u Increased COP
The vapor-injected scroll compressor cycle efficiency is higher than the conventional single-stage
delivering the same capacity because the capacity from subcooling is achieved from less power: the
incremental vapor created in the subcooling process is compressed only from the higher interstage
pressure rather than from the lower suction pressure.
u Cost and Energy Advantage
Because a smaller size compressor can be used to achieve the same capacity as a larger conventional
model, there is an inherent cost advantage
u Low ambient temperature heating
The products can safely working in -25 outside temperature . (fig.1)
u High outlet water temperature
The product is available 60. (fig.1)
TXV
Subcooling
in heat exchanger
Polaris series heat pump PHNIX
- 6 -
Fig. 1
u Ambient temperature compensation
The Polaris series heat pumps the set point can adjust automatic depend on ambient temperature.
Key:
1. T emperature;
2. Time;
3. External temperature;
4. Compressor starts temperature;
5. Positive compensation;
6. Set point;
7. Negative compensation;
- 7 -
6. Product appearance
Model Appearance Dimension
L*W*H mm
Net weight
(kg)
Powe r supply
PASRW0 3 0B - D - PS
1160*424*845 117kg 230V~/1P/50Hz/
PASRW0 4 0 B - D - PS /
PASRW050B - D - PS
/ PASRW060SB - D - PS
1385*450*1180
189 kg / 198kg/212kg
230V~/1P/50Hz
or
380V~/3P/50Hz
Polaris series heat pump ADTHERM
- 8 -
Section2 Performance and s p e cification
7. Specification
7.1 Polaris serie s ( monobloc)
Model PASRW
0 3 0B - D - PS 0 4 0 B - D - PS
kW 9.2 12.0 Heating capacity
BTU/h 31300 41000
kW 6.2 7.9 Cooling capacity
BTU/h 21100 26800
Heating power input kW 2.6 3.4
COP / 3.5 3.52
Cooling power input kW 2.3 3.0
EER / 2.7 2.63
Heating curren t A 11.8 15.5
Cooling current A 10.5 13.6
Heating element kW 1.5 3.0
Heating element current A 6.8 13.0
Power supply 2 3 0V /1 P /50Hz 2 3 0V /1 P /50Hz
Compressor qty. 1 1
Compressor type / EVI
Fan motor qty. / 1 2
Fan motor power input W 1 2 0 1 2 0 * 2
Air flow direction Horizontal
Noise dB (A) 50 52
Water pump power input kW 0. 3 0. 5
Water head m 8 22
Water connection / DN25 DN25
Water flow m
3
/h 1.5 2.1
Water drop pressure kPa 17 34
Net dimentions(L/W/H) mm
1160/424/ 845
1385/450/118 0
Shipping dimensions (L/W/H) mm 1210 / 490 / 1000 1435/500/1300
Net weight kg 117 195
■Cooling A m b i e n t t e m p . ( D B / W B ) 3 5 / 2 4 , W a t e r t e m p ( I n / O u t ) 1 2 / 7 .
H e a t i n g : A m b i e n t t e m p . ( D B / W B ) 7 / 6 , W a t e r t e m p ( I n / O u t ) 4 0 / 4 5 .
■Above information just for your referenc e. Please subject to nameplate on the unit
Polaris series heat pump ADTHERM
- 9 -
Model PASRW
050B - D - PS 060SB - D - PS
kW 1 5 .0 1 8 .5 Heating capacity
BTU/h 51195 63141
kW 9.5 13.5 Cooling capacity
BTU/h 32424 46076
Heating power input kW 4.29 5.14
COP / 3.5 3.6
Cooling power input kW 3 . 65 4.50
EER / 2.6 3 .0
Heating current A 1 9. 6 9.16
Cooling current A 1 6. 7 8.1
Heating element kW 3 .0 3 .0
Heating element current A 13 .0 13 .0
Power supply 2 3 0V /1 P /50Hz 380V /3 P /50Hz
Compressor qty. 1 1
Compressor type / EVI
Fan m otor qty. / 2 2
Fan motor power input W 1 2 0 * 2 1 2 0 * 2
Air flow direction horizontal
Noise dB (A) 5 0 5 2
Water pump power input kW 0.6 0.6
Water head m 22 22
Water connection / DN25 DN25
Water flow m
3
/h 2. 6 3. 2
Water drop pressure kPa 34 34
Net dime ntions(L/W/H) mm 1385/450/1180 1385/450/1180
Shipping dimensions (L/W/H)
mm 1435/500/1300 1435/500/1300
Net weight kg 198 212
■Cooling A m b i e n t t e m p . ( D B / W B ) 3 5 / 2 4 , W a t e r t e m p ( I n / O u t ) 1 2 / 7 .
H e a t i n g : A m b i e n t t e m p . ( D B / W B ) 7 / 6 , W a t e r t e m p ( I n / O u t ) 4 0 / 4 5 .
■Above information just for your reference. Please subject to nameplate on the unit
Polaris series heat pump ADTHERM
- 10 -
7.2 P erformance
Heating performance
Model: PASRW030B - D - PS
Outlet temperature( )
30 35.0 40.0 45.0 50 55 60.0
Capacity(kW) 11.46 11.66 11.61 11.62 11.59
Power input(kW)
2.32 2.76 3.06 3.35 3.73 20
COP
Forbidden
4.94 4.23 3.79 3.47 3.10
Capacity(kW) 10.50 10.55 10.49 10.50 10.57 10.40
Power input(kW)
2.25 2.30 2.67 2.97 3.25 3.44 15
COP 4.66 4.59 3.93 3.53 3.25 3.02
Capacity(kW) 9.35 9.45 9.50 9.48 9.44 9.40
Power input(kW)
2.24 2.32 2.54 2.88 3.05 3.37 10
COP 4.17 4.07 3.74 3.29 3.10 2.79
Capacity(kW) 8.87 8.80 8.78 8.82 8.81 8.90
Power input(kW)
2.27 2.32 2.67 3.00 3. 20 3.56 5
COP 3.91 3.79 3.29 2.97 2.75 2.50
Capacity(kW) 7.37 7.40 7.60 7.57 7.72 7.80
Power input(kW)
2.29 2.47 2.81 2.84 3.36 3.92 0
COP 3.21 2.99 2.70 2.67 2.30 1.99
Capacity(kW) 5.97 5.95 6.01 6.05 6.12 6.10
Power input(kW)
2.3 4 2.46 2.79 2.94 3.40 3.43 - 5
COP 2.56 2.42 2.16 2.06 1.80 1.78
Ambient
temperature
- 10
Capacity(kW)
Forbidd en
5.65 5.63 5.59 5.76 5.83 5.96
Polaris series heat pump ADTHERM
- 11 -
Power input(kW)
2.26 2.29 2.60 2.92 3.10 3.41
COP 2.50 2.46 2.15 1.97 1.88 1.75
Capacity(kW) 4.36 4.55 4.69 4.74 4.80 4.83
Power input(kW)
2.31 2.30 2.77 2.72 2.87 2.88 - 15
COP 2.00 1.98 1.69 1.74 1.67 1.68
Capacity(kW) 4.18 4.19 4.14 4.27 4.49
Power input(kW)
2.20 2.23 2.52 2.59 2.97 - 20
COP 1.90 1.88 1.75 1.65 1.51
Capacity(kW) 3.8 8 3.92 4.10 4.15
Power input(kW)
2.44 2.51 2.75 2.96 - 25
COP 1.59 1.56 1.49 1.40
Forbidden
Forbidden
Model: PASRW040B - D - PS
Outlet temperature
30 35.0 40.0 45.0 50 55 60.0
Capacity(kW) 15.64 15.50 15.34 15.10 14.96
Power input(kW)
3.44 3.77 4.18 4.58 5.09 20
COP
Forbidden
4.54 4.11 3.67 3.30 2.94
Capacity(kW) 14 .92 14.97 15.02 14.91 14.88 14.85
Power input(kW)
3.20 3.52 4.05 4.03 4.50 4.97 15
COP 4.66 4.25 3.71 3.70 3.31 2.99
Capacity(kW) 13.94 14.07 14.12 14.02 13.98 14.06
Power input(kW)
3.20 3.46 3.89 4.29 4.68 5.27 10
COP 4.35 4.07 3.63 3.27 2 .99 2.67
Capacity(kW) 12.04 11.87 11.65 11.30 11.24 12.40
Ambient
temperature
5
Power input(kW)
Forbidden
3.21 3.29 3.74 3.91 4.46 5.55
Polaris series heat pump ADTHERM
- 12 -
COP 3.75 3.61 3.11 2.89 2.52 2.24
Capacity(kW) 10.26 10.11 10.07 10.29 10.37 10.49
Power input(kW)
3.25 2.25 3.93 4.31 4. 91 5.75 0
COP 3.16 2.99 2.56 2.39 2.11 1.82
Capacity(kW) 7.76 7.98 8.14 8.31 8.51 8.77
Power input(kW)
3.42 3.76 4.20 4.42 5.42 5.73 - 5
COP 2.27 2.12 1.94 1.88 1.57 1.53
Capacity(kW) 7.08 7.21 7.31 7.52 7.66 7.95
Power input(kW)
3 .05 3.19 3.60 3.62 4.45 5.00 - 10
COP 2.32 2.26 2.03 2.08 1.72 1.59
Capacity(kW) 6.54 6.72 6.80 6.85 6.89 6.94
Power input(kW)
3.39 3.61 4.30 4.15 4.01 4.11 - 15
COP 1.93 1.86 1.58 1.65 1.72 1.69
Capacity(kW) 5.45 5.51 5.55 5.69 5.85
Power input(kW)
2.98 3.28 3.58 3.62 4.33 - 20
COP 1.83 1.68 1.55 1.57 1.35
Capacity(kW) 5.13 5.19 5.21 5.37
Power input(kW)
3.33 3.46 3.75 4.10 - 25
COP 1.54 1.50 1.39 1.31
Forbidden
For bidden
Model: PASRW050B - D - PS
Outlet temperatu re ( )
30 35.0 40.0 45.0 50 55 60.0
Capacity (kW) 17.42 17.53 17.53 17.63 17.84
Power input (kW)
3.65 4.13 4.78 5.04 5.70 20
COP
Forbidden
4.77 4.24 3.67 3.50 3.13
Ambient
temperature
15
Capacity (kW)
Forbidden
16.00 16.54 16.65 16.88 16.98 17.13
Polaris series heat pump ADTHERM
- 13 -
Power input (kW)
3.43 3.63 4.12 4.74 5.03 5.67
COP 4.66 4.56 4.04 3.56 3.38 3.02
Capacity (kW) 14.86 15.56 15.59 15.83 15.92 15.93 16.15
Power input (kW)
3.05 3.40 3.60 4.12 4.71 5.0 2 5.66 10
COP 4.87 4.58 4.33 3.84 3.38 3.17 2.85
Capacity (kW) 13.43 13.94 14.16 14.32 14.45 14.62 14.84
Power input (kW)
3.03 3.38 3.58 4.10 4.69 5.03 5.66 5
COP 4.43 4.12 3.96 3.49 3.08 2.91 2.62
Capacity (kW) 12.22 12.58 12.68 12.77 12.81 13.10 13.19
Power input (kW)
3.01 3.38 3.56 4.08 4.66 5.01 5.65 0
COP 4.06 3.72 3.56 3.13 2.75 2.62 2.33
Capacity (kW) 11.21 11.21 11.21 11.23 11.28 11.39 11.56
Power input (kW)
2.98 3.39 3.57 4.02 4.63 4.96 5.63 - 5
COP 3.76 3.31 3.14 2.79 2.44 2.30 2.05
Capacity (kW)
9.03 9.34 9.45 9.59 9.71 10.00 10.41
Power input (kW)
3.00 3.38 3.58 3.99 4.60 4.91 5.61 - 10
COP 3.01 2.76 2.64 2.40 2.11 2.04 1.86
Ca pacity (kW)
8.16 8.34 8.61 8.93 9.03 9.27 9.52
Power input (kW)
2.94 3.39 3.61 4.03 4.62 4.96 5.67 - 15
COP 2.77 2.46 2.39 2.22 1.95 1.87 1.68
Capacity (kW)
7.04 7.32 7.64 7.83 8.02 8.32
Power input (kW)
2.92 3. 32 3.56 3.96 4.60 4.90 - 20
COP 2.41 2.20 2.15 1.98 1.74 1.70
Capacity (kW)
5.50 5.95 6.22 6.55 7.03
Power input (kW)
3.01 3.33 3.52 3.90 4.58 - 25
COP 1.83 1.79 1.77 1.68 1.53
Forbidden
Forbidden
Polaris series heat pump ADTHERM
- 14 -
Model: PASRW0 6 0 S B - D - PS
Outlet temperature
30 35.0 40.0 45.0 50 55 60.0
Capacity (kW)
21.47 21.53 21.53 21.63 21.84
Power input (kW)
4.61 5.13 5.78 6.35 6.90 20
COP
Forbidden
4.66 4.20 3.72 3.41 3.17
Capa city (kW)
19.86 20.01 20.15 21.95 21.75 21.59
Power input (kW)
4.23 4.59 5.19 5.75 6.30 6.98 15
COP
Forbidden
4.70 4.36 3.88 3.82 3.45 3.09
Capacity (kW)
18.46 18.56 19.09 19.53 19.38 19.26 19.15
Power input (kW)
4.10 4.22 4.60 5.20 5.71 6.28 6.95 10
COP 4.50 4.40 4.15 3.76 3.39 3.07 2.76
Capacity (kW)
17.43 17.72 18.06 18.35 18.45 18.61 18.53
Power input (kW)
4.03 4.21 4.58 5.16 5.69 6.27 6.94 5
COP 4.33 4.21 3.94 3.56 3.24 2.97 2.67
Cap acity (kW)
15.22 15.17 15.12 15.08 15.07 15.10 15.19
Power input (kW)
4.01 4.18 4.49 5.18 5.63 6.24 6.95 0
COP 3.80 3.63 3.37 2.91 2.68 2.42 2.19
Capacity (kW)
13.21 13.21 13.21 13.23 13.28 13.39 13.56
Power input (kW)
3 .96 4.20 4.58 5.16 5.61 6.23 6.93 - 5
COP 3.34 3.15 2.89 2.57 2.37 2.15 1.96
Capacity (kW)
11.43 11.27 11.51 11.60 11.71 11.84 12.20
Power input (kW)
4.00 4.16 4.61 5.06 5.62 6.16 6.95 - 10
COP 2.86 2.71 2.50 2.29 2.08 1.92 1.76
Ambient
temperature
- 15
Capacity (kW)
9.86 9.90 10.41 10.53 10.83 10.97 11.40
Polaris series heat pump ADTHERM
- 15 -
Power input (kW)
3.94 4.09 4.61 5.03 5.60 4.86 5.37
COP 2.50 2.42 2.26 2.09 1.93 2.25 2.12
Capacity (kW)
8.45 9.08 9.34 9.55 9.79 10.09
Power input (kW)
3.92 4.21 4.63 5.05 5.57 6.23 - 20
COP 2.16 2.16 2.02 1.89 1.76 1.62
Capacity (kW)
7.20 7.35 7.52 7.75 8.03
Power input (kW)
3.91 4.21 4.52 5.00 5.55 - 25
COP 1.84 1.75 1.66 1.55 1.45
Forbidden
Forbidden
Polaris series heat pump ADTHERM
- 16 -
7.3 Dimen sion
Model: PASRW0 3 0B - PS
Model: PASRW0 4 0B - PS / PASRW050B - PS / PASRW0 6 0 S B - PS
Polaris series heat pump ADTHERM
- 17 -
8. Explode chart
PASRW0 3 0B - D - PS
Polaris series heat pump ADTHERM
- 18 -
NO
Part Number Part Name Qty
NO
Part Number
Part Name Qty
NO
Part Number
Part Name Qty
1
20000 - 110098
Compressor 1 16
3500 - 1401 Flash chamber 1 31
2000 - 3678 Circuit breaker 1
2
20000 - 120049
Plate heat exchanger 1 17
35012 - 210043
Cover panel of
electrical box
2 32
35012 - 210024
Fan grill 1
3
2003 - 1322 female connector 1 18
20000 - 430031
Protect controller 1 33
35012 - 210040
Front panel 1
4
2000 - 3606 Flow switch 1 19
20000 - 310051
Carel controller 1 34
2000 - 2705 Fan blade 1
5
2000 - 1318 90 ° elbow 3 20
2001 - 3674 T hermostat 1 35
35012 - 210020
S hroud panel
1
6
2000 - 1317 Female 3 - way connector 1 21
2000 - 3909 2 tole terminal 6 36
2001 - 3328 Fan mo tor 1
7
2006 - 1366 Pump connector 2 22
2000 - 3619 Relay 4 37
3421 - 2106 Fan motor bracket
1
8
35012 - 210022
Back panel 1 23
20000 - 350004
Compressor capacitor 1 38
35012 - 210027
P artition panel 1
9
35012 - 210069
Right panel 1 24
20000 - 370007
Transformer 1 39
3 5012 - 210021
left panel 1
10
20000 - 330027
Water pump 1 25
2000 - 3920 3 tole terminal 1 40
35012 - 210045
Top cover panel 1
11
2000 - 1314 Male elbow 2 26
20000 - 370011
Transformer 1 41
35012 - 210044
Heat exchanger
bracket
1
12
39021 - 210008
Plate heat exchanger
bracket
1 27
2004 - 1437 4 - way valve 1 42
35012 - 120004
Tube in shell
heat exchanger
1
13
2000 - 2284
inlet/outlet water
connector
2 28
2000 - 3508 Fan capacitor 1 43
35012 - 120001
Fin heat
exchanger
1
14
35012 - 210016
C hassis 1 29
20000 - 360007
Contactor 1
15
35012 - 210042 Electrical box 1 30
35012 - 210019
Aluminum alloy column
2
Polaris series heat pump ADTHERM
- 19 -
PASRW0 4 0B - D - PS
Polaris series heat pump ADTHERM
- 20 -
NO
Part Number Part Name Qty
NO
Part umber Part Name Qty
NO Part umber Part Name Qty
1
20000 - 110086
Compressor 1 20
35046 - 120001
Tube in shell heat
excha nger
1 39 35036 - 210099
Electrical box 1
2
35046 - 120003
Fin heat exchanger 1 21
35036 - 210098
Tube exchanger
bracket
1 40 20000 - 370011
Transformer 1
3
20000 - 140194
Solenoid valve 1 22
20000 - 330070
Water pump 1 41 2001 - 3630 Relay 1
4
35010 - 210026
Top cover 1 23
2000 - 2284
Inlet/outlet water
connector
1 42 35036 - 210108
Scaleboard 1
5
35045 - 210002
Back cover 1 24
35045 - 210009
pump bracket 1 43 2000 - 3510
Compressor
capacitor
1
6
2002 - 1444 Thermal expansion valve
1 25
2006 - 1303 45 ° elbow 1 44 20000 - 310051
Carel uc2se 1
7
35036 - 210106
Right panel 1 26
2003 - 1319 Male connector 1 45 20000 - 430031
Protect
controller
1
8
2002 - 1434
Electronic expansion
valve
1 27
35010 - 210032
Aluminum alloy
column
2 46 2000 - 3909 2 tole terminal 6
9
32012 - 220007
waterproof cover 1 28
20000 - 220048
Waterproof cover
of electrical
heater
1 47 2000 - 3920 3 tole terminal 1
10
3400 - 2202 Electrical box 1 29
35036 - 210096
Chassis 1 48 35045 - 210001
Left panel 1
11
20000 - 360032
High pressure switch 1 30
35010 - 210025
Front panel 1 49 2000 - 3524
Co mpressor
capacitor
1
12
20000 - 000025
Electrical heater 1 31
35036 - 210121
Front grill 1 50 35036 - 210111
Cover panel of
electrical box
1
13
2000 - 3603 Low pressure 1 32
2001 - 3650 Circuit breaker 1 51 2000 - 2705 Fan blade 2
14
2003 - 1322 female connector 2 3 3
2001 - 3674 Thermostat 1 52 35010 - 210023
Shroud panel 1
15
2000 - 1318 90 ° elbow 6 34
20000 - 360007
Contactor 1 53 2001 - 3328 Fan motor 2
16
2000 - 3606 Flow switch 1 35
2000 - 3619 Relay 4 54 3421 - 2106 Fan motor bracket
2
17
20000 - 120049
Plate heat exchanger 1 36
2000 - 3508 Fan capacitor 2 55 35036 - 210100
P artition panel 1
18
2000 - 1317 female 3 - way connector
1 37
2000 - 3676 Start relay 1 56 2000 - 1440 Flash chamber 1
19
35036 - 210075
Bracket of plate heat
exchanger
1 38
20000 - 370007
Transformer 1 57 2001 - 1491 4 - w ay valve 1
Polaris series heat pump ADTHERM
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ADTherm Polaris series Technical Manual

Type
Technical Manual

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