ADTherm Polaris PASRW050B-D-PS Technical Manual

Polaris series heat pump PHNIX

- 1 -

PHNIX

Revision

Short Description of the change Date

V 1.0 First version 03 - 09 - 2010

V2.0 Update installation 18 - 09 - 2010

V3.0 Update operation range and calibrate the grammar 31 - 01 - 2012

V4.0 Add product model and relative specification 10 - 02 - 2012

technical manual

Polaris series heat pump

ADTHERM

Polaris series heat pump PHNIX

- 2 -

CONTENT

Section 1 The summary of product.....................................................................................................................3

1. Preface....................................................................................................................................................3

2. Product presentation...............................................................................................................................3

3. Nomenclature..........................................................................................................................................4

4. Principle..................................................................................................................................................4

5. Features..................................................................................................................................................5

6. Product appearance...............................................................................................................................7

Section2 Performance and specification...............................................................................................................8

7. Specification............................................................................................................................................8

8. Explode chart........................................................................................................................................17

9. Component instruction..........................................................................................................................27

Section 3 Installation...........................................................................................................................................32

10. Transportation.......................................................................................................................................32

11. Location of installation..........................................................................................................................32

12. Hydraulic connection............................................................................................................................33

13. Refrigerant pipe connection for split model..........................................................................................35

Section 4 Electrical data......................................................................................................................................37

14. General precautions on wiring..............................................................................................................37

15. Recommended power supply specification..........................................................................................38

16. Electrical characteristics.......................................................................................................................39

17. Electric wiring diagrams........................................................................................................................41

Section 5 Controller and functions......................................................................................................................46

18. User interface........................................................................................................................................46

19. Parameters...........................................................................................................................................48

20. Parameter description...........................................................................................................................54

21. T able of alarm.......................................................................................................................................65

22. T emperature sensor table:....................................................................................................................66

Polaris series heat pump PHNIX

- 3 -

Section 1 The summary of product

1. Preface

u The manual includes necessary information conce rning correct installation , modification, running and

maintenance of units. Before running or mending machines, please carefully read this manual.

u When installing Polaris heat pump, connecting water circulation and wiring electric or electronic devices,

pl ease strictly operate on this manual. After finishing installation and checking, then power on machines.

manual.

2. Product presentation

Polaris series air to water heat pump is the special design for the cold climate or demand hot water place. It

can satisfy house warming in cold climate or commercial heating, cooling and hot water that different kinds of

demand. This product have broken through kinds of te chnical difficulties wh ich common product can not

insurmountable, such as the lowest safe work ambient temperature is - 2 0 , h i g h h e a t i n g e f f i c i e n c y , h i g h h o t ℃

water outlet etc.

u ADTHERM reserves rights to change specification and design of units which leads to content change of this

u Thank you for your trust and reliance on ADTHERM and choosing and purchasing ADTHERM Polaris heat pumps.

Polaris series heat pump PHNIX

- 4 -

3. Nomenclature

4. Principle

The vapor - injected scroll compressor cycle is simi lar to two - stage cycle with interstage cooling, but

accomplis hed with a single compressor as shown in Figure 1. The high stage is accomplished by extracting a

portion of the condenser liquid and expanding it through an expansion valve into a counter flow b razed - plate

heat exchanger acting as a subcooler. The superheated vapor is then injected into an intermediate vapor

injection port in the scroll compressor.

P

A

S

R

F

060

B

D

PS

Air

Water( S)/refrigerant(X)

Cooling and heating

Approx horse power

Water

Polaris series

Indoor

(F)

/outdoor

unit (W)

El ectric auxiliary (option)

ADTHERM product

Polaris series heat pump PHNIX

- 5 -

Figure 1-Vapour-injected scroll compressor cycle

5. Features

EVI compressor systems benefit over standard refrigeration compressor systems of equivalent capacity due to

the following:

u Capacity Improvement

Since the added capacity achieved by enhanced subcooling provides higher enthalpy gain across the

evaporator, the compressor displacement required can be reduced by the percentage enthalpy gain for the

same evaporator capacity.

u Increased COP

The vapor-injected scroll compressor cycle efficiency is higher than the conventional single-stage

delivering the same capacity because the capacity from subcooling is achieved from less power: the

incremental vapor created in the subcooling process is compressed only from the higher interstage

pressure rather than from the lower suction pressure.

u Cost and Energy Advantage

Because a smaller size compressor can be used to achieve the same capacity as a larger conventional

model, there is an inherent cost advantage

u Low ambient temperature heating

The products can safely working in -25 outside temperature ℃. (fig.1)

u High outlet water temperature

The product is available 60℃. (fig.1)

TXV

Subcooling

in heat exchanger

Polaris series heat pump PHNIX

- 6 -

Fig. 1

u Ambient temperature compensation

The Polaris series heat pumps the set point can adjust automatic depend on ambient temperature.

Key:

1. T emperature;

2. Time;

3. External temperature;

4. Compressor starts temperature;

5. Positive compensation;

6. Set point;

7. Negative compensation;

- 7 -

6. Product appearance

Model Appearance Dimension

L*W*H （mm ）

Net weight

(kg)

Powe r supply

PASRW0 3 0B - D - PS

1160*424*845 117kg 230V~/1P/50Hz/

PASRW0 4 0 B - D - PS /

PASRW050B - D - PS

/ PASRW060SB - D - PS

1385*450*1180

189 kg / 198kg/212kg

230V~/1P/50Hz

or

380V~/3P/50Hz

Polaris series heat pump ADTHERM

- 8 -

Section2 Performance and s p e cification

7. Specification

7.1 Polaris serie s ( monobloc)

Model PASRW

0 3 0B - D - PS 0 4 0 B - D - PS

kW 9.2 12.0 Heating capacity

BTU/h 31300 41000

kW 6.2 7.9 Cooling capacity

BTU/h 21100 26800

Heating power input kW 2.6 3.4

COP / 3.5 3.52

Cooling power input kW 2.3 3.0

EER / 2.7 2.63

Heating curren t A 11.8 15.5

Cooling current A 10.5 13.6

Heating element kW 1.5 3.0

Heating element current A 6.8 13.0

Power supply 2 3 0V ～/1 P /50Hz 2 3 0V ～/1 P /50Hz

Compressor qty. 1 1

Compressor type / EVI

Fan motor qty. / 1 2

Fan motor power input W 1 2 0 1 2 0 * 2

Air flow direction Horizontal

Noise dB (A) 50 52

Water pump power input kW 0. 3 0. 5

Water head m 8 22

Water connection / DN25 DN25

Water flow m

3

/h 1.5 2.1

Water drop pressure kPa 17 34

Net dimentions(L/W/H) mm

1160/424/ 845

1385/450/118 0

Shipping dimensions (L/W/H) mm 1210 / 490 / 1000 1435/500/1300

Net weight kg 117 195

■Cooling ：A m b i e n t t e m p . ( D B / W B ) 3 5 / 2 4 , W a t e r t e m p ( I n / O u t ) 1 2 / 7 .℃ ℃ ℃ ℃

■ H e a t i n g : A m b i e n t t e m p . ( D B / W B ) 7 / 6 , W a t e r t e m p ( I n / O u t ) 4 0 / 4 5 .℃ ℃ ℃ ℃

■Above information just for your referenc e. Please subject to nameplate on the unit

Polaris series heat pump ADTHERM

- 9 -

Model PASRW

050B - D - PS 060SB - D - PS

kW 1 5 .0 1 8 .5 Heating capacity

BTU/h 51195 63141

kW 9.5 13.5 Cooling capacity

BTU/h 32424 46076

Heating power input kW 4.29 5.14

COP / 3.5 3.6

Cooling power input kW 3 . 65 4.50

EER / 2.6 3 .0

Heating current A 1 9. 6 9.16

Cooling current A 1 6. 7 8.1

Heating element kW 3 .0 3 .0

Heating element current A 13 .0 13 .0

Power supply 2 3 0V ～/1 P /50Hz 380V ～/3 P /50Hz

Compressor qty. 1 1

Compressor type / EVI

Fan m otor qty. / 2 2

Fan motor power input W 1 2 0 * 2 1 2 0 * 2

Air flow direction horizontal

Noise dB (A) 5 0 5 2

Water pump power input kW 0.6 0.6

Water head m 22 22

Water connection / DN25 DN25

Water flow m

3

/h 2. 6 3. 2

Water drop pressure kPa 34 34

Net dime ntions(L/W/H) mm 1385/450/1180 1385/450/1180

Shipping dimensions (L/W/H)

mm 1435/500/1300 1435/500/1300

Net weight kg 198 212

■Cooling ：A m b i e n t t e m p . ( D B / W B ) 3 5 / 2 4 , W a t e r t e m p ( I n / O u t ) 1 2 / 7 .℃ ℃ ℃ ℃

■ H e a t i n g : A m b i e n t t e m p . ( D B / W B ) 7 / 6 , W a t e r t e m p ( I n / O u t ) 4 0 / 4 5℃ ℃ ℃ ℃ .

■Above information just for your reference. Please subject to nameplate on the unit

Polaris series heat pump ADTHERM

- 10 -

7.2 P erformance

Heating performance

Model: PASRW030B - D - PS

Outlet temperature( ℃)

30 35.0 40.0 45.0 50 55 60.0

Capacity(kW) 11.46 11.66 11.61 11.62 11.59

Power input(kW)

2.32 2.76 3.06 3.35 3.73 20

COP

Forbidden

4.94 4.23 3.79 3.47 3.10

Capacity(kW) 10.50 10.55 10.49 10.50 10.57 10.40

Power input(kW)

2.25 2.30 2.67 2.97 3.25 3.44 15

COP 4.66 4.59 3.93 3.53 3.25 3.02

Capacity(kW) 9.35 9.45 9.50 9.48 9.44 9.40

Power input(kW)

2.24 2.32 2.54 2.88 3.05 3.37 10

COP 4.17 4.07 3.74 3.29 3.10 2.79

Capacity(kW) 8.87 8.80 8.78 8.82 8.81 8.90

Power input(kW)

2.27 2.32 2.67 3.00 3. 20 3.56 5

COP 3.91 3.79 3.29 2.97 2.75 2.50

Capacity(kW) 7.37 7.40 7.60 7.57 7.72 7.80

Power input(kW)

2.29 2.47 2.81 2.84 3.36 3.92 0

COP 3.21 2.99 2.70 2.67 2.30 1.99

Capacity(kW) 5.97 5.95 6.01 6.05 6.12 6.10

Power input(kW)

2.3 4 2.46 2.79 2.94 3.40 3.43 - 5

COP 2.56 2.42 2.16 2.06 1.80 1.78

Ambient

temperature

- 10

Capacity(kW)

Forbidd en

5.65 5.63 5.59 5.76 5.83 5.96

Polaris series heat pump ADTHERM

- 11 -

Power input(kW)

2.26 2.29 2.60 2.92 3.10 3.41

COP 2.50 2.46 2.15 1.97 1.88 1.75

Capacity(kW) 4.36 4.55 4.69 4.74 4.80 4.83

Power input(kW)

2.31 2.30 2.77 2.72 2.87 2.88 - 15

COP 2.00 1.98 1.69 1.74 1.67 1.68

Capacity(kW) 4.18 4.19 4.14 4.27 4.49

Power input(kW)

2.20 2.23 2.52 2.59 2.97 - 20

COP 1.90 1.88 1.75 1.65 1.51

Capacity(kW) 3.8 8 3.92 4.10 4.15

Power input(kW)

2.44 2.51 2.75 2.96 - 25

COP 1.59 1.56 1.49 1.40

Forbidden

Model: PASRW040B - D - PS

Outlet temperature

30 35.0 40.0 45.0 50 55 60.0

Capacity(kW) 15.64 15.50 15.34 15.10 14.96

Power input(kW)

3.44 3.77 4.18 4.58 5.09 20

COP

Forbidden

4.54 4.11 3.67 3.30 2.94

Capacity(kW) 14 .92 14.97 15.02 14.91 14.88 14.85

Power input(kW)

3.20 3.52 4.05 4.03 4.50 4.97 15

COP 4.66 4.25 3.71 3.70 3.31 2.99

Capacity(kW) 13.94 14.07 14.12 14.02 13.98 14.06

Power input(kW)

3.20 3.46 3.89 4.29 4.68 5.27 10

COP 4.35 4.07 3.63 3.27 2 .99 2.67

Capacity(kW) 12.04 11.87 11.65 11.30 11.24 12.40

Ambient

temperature

5

Power input(kW)

Forbidden

3.21 3.29 3.74 3.91 4.46 5.55

Polaris series heat pump ADTHERM

- 12 -

COP 3.75 3.61 3.11 2.89 2.52 2.24

Capacity(kW) 10.26 10.11 10.07 10.29 10.37 10.49

Power input(kW)

3.25 2.25 3.93 4.31 4. 91 5.75 0

COP 3.16 2.99 2.56 2.39 2.11 1.82

Capacity(kW) 7.76 7.98 8.14 8.31 8.51 8.77

Power input(kW)

3.42 3.76 4.20 4.42 5.42 5.73 - 5

COP 2.27 2.12 1.94 1.88 1.57 1.53

Capacity(kW) 7.08 7.21 7.31 7.52 7.66 7.95

Power input(kW)

3 .05 3.19 3.60 3.62 4.45 5.00 - 10

COP 2.32 2.26 2.03 2.08 1.72 1.59

Capacity(kW) 6.54 6.72 6.80 6.85 6.89 6.94

Power input(kW)

3.39 3.61 4.30 4.15 4.01 4.11 - 15

COP 1.93 1.86 1.58 1.65 1.72 1.69

Capacity(kW) 5.45 5.51 5.55 5.69 5.85

Power input(kW)

2.98 3.28 3.58 3.62 4.33 - 20

COP 1.83 1.68 1.55 1.57 1.35

Capacity(kW) 5.13 5.19 5.21 5.37

Power input(kW)

3.33 3.46 3.75 4.10 - 25

COP 1.54 1.50 1.39 1.31

Forbidden

For bidden

Model: PASRW050B - D - PS

Outlet temperatu re ( ℃)

30 35.0 40.0 45.0 50 55 60.0

Capacity (kW) 17.42 17.53 17.53 17.63 17.84

Power input (kW)

3.65 4.13 4.78 5.04 5.70 20

COP

Forbidden

4.77 4.24 3.67 3.50 3.13

Ambient

temperature

15

Capacity (kW)

Forbidden

16.00 16.54 16.65 16.88 16.98 17.13

Polaris series heat pump ADTHERM

- 13 -

Power input (kW)

3.43 3.63 4.12 4.74 5.03 5.67

COP 4.66 4.56 4.04 3.56 3.38 3.02

Capacity (kW) 14.86 15.56 15.59 15.83 15.92 15.93 16.15

Power input (kW)

3.05 3.40 3.60 4.12 4.71 5.0 2 5.66 10

COP 4.87 4.58 4.33 3.84 3.38 3.17 2.85

Capacity (kW) 13.43 13.94 14.16 14.32 14.45 14.62 14.84

Power input (kW)

3.03 3.38 3.58 4.10 4.69 5.03 5.66 5

COP 4.43 4.12 3.96 3.49 3.08 2.91 2.62

Capacity (kW) 12.22 12.58 12.68 12.77 12.81 13.10 13.19

Power input (kW)

3.01 3.38 3.56 4.08 4.66 5.01 5.65 0

COP 4.06 3.72 3.56 3.13 2.75 2.62 2.33

Capacity (kW) 11.21 11.21 11.21 11.23 11.28 11.39 11.56

Power input (kW)

2.98 3.39 3.57 4.02 4.63 4.96 5.63 - 5

COP 3.76 3.31 3.14 2.79 2.44 2.30 2.05

Capacity (kW)

9.03 9.34 9.45 9.59 9.71 10.00 10.41

Power input (kW)

3.00 3.38 3.58 3.99 4.60 4.91 5.61 - 10

COP 3.01 2.76 2.64 2.40 2.11 2.04 1.86

Ca pacity (kW)

8.16 8.34 8.61 8.93 9.03 9.27 9.52

Power input (kW)

2.94 3.39 3.61 4.03 4.62 4.96 5.67 - 15

COP 2.77 2.46 2.39 2.22 1.95 1.87 1.68

Capacity (kW)

7.04 7.32 7.64 7.83 8.02 8.32

Power input (kW)

2.92 3. 32 3.56 3.96 4.60 4.90 - 20

COP 2.41 2.20 2.15 1.98 1.74 1.70

Capacity (kW)

5.50 5.95 6.22 6.55 7.03

Power input (kW)

3.01 3.33 3.52 3.90 4.58 - 25

COP 1.83 1.79 1.77 1.68 1.53

Forbidden

Polaris series heat pump ADTHERM

- 14 -

Model: PASRW0 6 0 S B - D - PS

Outlet temperature

30 35.0 40.0 45.0 50 55 60.0

Capacity (kW)

21.47 21.53 21.53 21.63 21.84

Power input (kW)

4.61 5.13 5.78 6.35 6.90 20

COP

Forbidden

4.66 4.20 3.72 3.41 3.17

Capa city (kW)

19.86 20.01 20.15 21.95 21.75 21.59

Power input (kW)

4.23 4.59 5.19 5.75 6.30 6.98 15

COP

Forbidden

4.70 4.36 3.88 3.82 3.45 3.09

Capacity (kW)

18.46 18.56 19.09 19.53 19.38 19.26 19.15

Power input (kW)

4.10 4.22 4.60 5.20 5.71 6.28 6.95 10

COP 4.50 4.40 4.15 3.76 3.39 3.07 2.76

Capacity (kW)

17.43 17.72 18.06 18.35 18.45 18.61 18.53

Power input (kW)

4.03 4.21 4.58 5.16 5.69 6.27 6.94 5

COP 4.33 4.21 3.94 3.56 3.24 2.97 2.67

Cap acity (kW)

15.22 15.17 15.12 15.08 15.07 15.10 15.19

Power input (kW)

4.01 4.18 4.49 5.18 5.63 6.24 6.95 0

COP 3.80 3.63 3.37 2.91 2.68 2.42 2.19

Capacity (kW)

13.21 13.21 13.21 13.23 13.28 13.39 13.56

Power input (kW)

3 .96 4.20 4.58 5.16 5.61 6.23 6.93 - 5

COP 3.34 3.15 2.89 2.57 2.37 2.15 1.96

Capacity (kW)

11.43 11.27 11.51 11.60 11.71 11.84 12.20

Power input (kW)

4.00 4.16 4.61 5.06 5.62 6.16 6.95 - 10

COP 2.86 2.71 2.50 2.29 2.08 1.92 1.76

Ambient

temperature

- 15

Capacity (kW)

9.86 9.90 10.41 10.53 10.83 10.97 11.40

Polaris series heat pump ADTHERM

- 15 -

Power input (kW)

3.94 4.09 4.61 5.03 5.60 4.86 5.37

COP 2.50 2.42 2.26 2.09 1.93 2.25 2.12

Capacity (kW)

8.45 9.08 9.34 9.55 9.79 10.09

Power input (kW)

3.92 4.21 4.63 5.05 5.57 6.23 - 20

COP 2.16 2.16 2.02 1.89 1.76 1.62

Capacity (kW)

7.20 7.35 7.52 7.75 8.03

Power input (kW)

3.91 4.21 4.52 5.00 5.55 - 25

COP 1.84 1.75 1.66 1.55 1.45

Forbidden

Polaris series heat pump ADTHERM

- 16 -

7.3 Dimen sion

Model: PASRW0 3 0B - PS

Model: PASRW0 4 0B - PS / PASRW050B - PS / PASRW0 6 0 S B - PS

Polaris series heat pump ADTHERM

- 17 -

8. Explode chart

PASRW0 3 0B - D - PS

Polaris series heat pump ADTHERM

- 18 -

NO

Part Number Part Name Qty

NO

Part Number

Part Name Qty

NO

Part Number

Part Name Qty

1

20000 - 110098

Compressor 1 16

3500 - 1401 Flash chamber 1 31

2000 - 3678 Circuit breaker 1

2

20000 - 120049

Plate heat exchanger 1 17

35012 - 210043

Cover panel of

electrical box

2 32

35012 - 210024

Fan grill 1

3

2003 - 1322 female connector 1 18

20000 - 430031

Protect controller 1 33

35012 - 210040

Front panel 1

4

2000 - 3606 Flow switch 1 19

20000 - 310051

Carel controller 1 34

2000 - 2705 Fan blade 1

5

2000 - 1318 90 ° elbow 3 20

2001 - 3674 T hermostat 1 35

35012 - 210020

S hroud panel

1

6

2000 - 1317 Female 3 - way connector 1 21

2000 - 3909 2 tole terminal 6 36

2001 - 3328 Fan mo tor 1

7

2006 - 1366 Pump connector 2 22

2000 - 3619 Relay 4 37

3421 - 2106 Fan motor bracket

1

8

35012 - 210022

Back panel 1 23

20000 - 350004

Compressor capacitor 1 38

35012 - 210027

P artition panel 1

9

35012 - 210069

Right panel 1 24

20000 - 370007

Transformer 1 39

3 5012 - 210021

left panel 1

10

20000 - 330027

Water pump 1 25

2000 - 3920 3 tole terminal 1 40

35012 - 210045

Top cover panel 1

11

2000 - 1314 Male elbow 2 26

20000 - 370011

Transformer 1 41

35012 - 210044

Heat exchanger

bracket

1

12

39021 - 210008

Plate heat exchanger

bracket

1 27

2004 - 1437 4 - way valve 1 42

35012 - 120004

Tube in shell

heat exchanger

1

13

2000 - 2284

inlet/outlet water

connector

2 28

2000 - 3508 Fan capacitor 1 43

35012 - 120001

Fin heat

exchanger

1

14

35012 - 210016

C hassis 1 29

20000 - 360007

Contactor 1

15

35012 - 210042 Electrical box 1 30

35012 - 210019

Aluminum alloy column

2

Polaris series heat pump ADTHERM

- 19 -

PASRW0 4 0B - D - PS

Polaris series heat pump ADTHERM

- 20 -

NO

Part Number Part Name Qty

NO

Part umber Part Name Qty

NO Part umber Part Name Qty

1

20000 - 110086

Compressor 1 20

35046 - 120001

Tube in shell heat

excha nger

1 39 35036 - 210099

Electrical box 1

2

35046 - 120003

Fin heat exchanger 1 21

35036 - 210098

Tube exchanger

bracket

1 40 20000 - 370011

Transformer 1

3

20000 - 140194

Solenoid valve 1 22

20000 - 330070

Water pump 1 41 2001 - 3630 Relay 1

4

35010 - 210026

Top cover 1 23

2000 - 2284

Inlet/outlet water

connector

1 42 35036 - 210108

Scaleboard 1

5

35045 - 210002

Back cover 1 24

35045 - 210009

pump bracket 1 43 2000 - 3510

Compressor

capacitor

1

6

2002 - 1444 Thermal expansion valve

1 25

2006 - 1303 45 ° elbow 1 44 20000 - 310051

Carel uc2se 1

7

35036 - 210106

Right panel 1 26

2003 - 1319 Male connector 1 45 20000 - 430031

Protect

controller

1

8

2002 - 1434

Electronic expansion

valve

1 27

35010 - 210032

Aluminum alloy

column

2 46 2000 - 3909 2 tole terminal 6

9

32012 - 220007

waterproof cover 1 28

20000 - 220048

Waterproof cover

of electrical

heater

1 47 2000 - 3920 3 tole terminal 1

10

3400 - 2202 Electrical box 1 29

35036 - 210096

Chassis 1 48 35045 - 210001

Left panel 1

11

20000 - 360032

High pressure switch 1 30

35010 - 210025

Front panel 1 49 2000 - 3524

Co mpressor

capacitor

1

12

20000 - 000025

Electrical heater 1 31

35036 - 210121

Front grill 1 50 35036 - 210111

Cover panel of

electrical box

1

13

2000 - 3603 Low pressure 1 32

2001 - 3650 Circuit breaker 1 51 2000 - 2705 Fan blade 2

14

2003 - 1322 female connector 2 3 3

2001 - 3674 Thermostat 1 52 35010 - 210023

Shroud panel 1

15

2000 - 1318 90 ° elbow 6 34

20000 - 360007

Contactor 1 53 2001 - 3328 Fan motor 2

16

2000 - 3606 Flow switch 1 35

2000 - 3619 Relay 4 54 3421 - 2106 Fan motor bracket

2

17

20000 - 120049

Plate heat exchanger 1 36

2000 - 3508 Fan capacitor 2 55 35036 - 210100

P artition panel 1

18

2000 - 1317 female 3 - way connector

1 37

2000 - 3676 Start relay 1 56 2000 - 1440 Flash chamber 1

19

35036 - 210075

Bracket of plate heat

exchanger

1 38

20000 - 370007

Transformer 1 57 2001 - 1491 4 - w ay valve 1

Polaris series heat pump ADTHERM

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