KTM 1290 Super Duke GT 2016 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2016
1290 Super Duke GT
Art. no. 3213403en
DEAR KTM CUSTOMER 1
*3213403en*
3213403en
02/2016
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you enormous pleasure if you service and maintain it properly.
We hope you enjoy your new vehicle!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 26) Dealer's stamp
Engine number ( p. 28)
Key number ( p. 27)
The Owner's Manual contained the latest information for this model series at the time of going to print. Minor differences due to develop-
ments in design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to
local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-
ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not
belong to the regular scope of supply.
© 2016 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER 2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Duke GT US (F9975P3, F9975PF)
TABLE OF CONTENTS 3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ........................................ 8
1.1 Symbols used ...................................................... 8
1.2 Formats used....................................................... 9
2 SAFETY ADVICE............................................................ 10
2.1 Use definition – intended use.............................. 10
2.2 Safety advice..................................................... 10
2.3 Degrees of risk and symbols................................ 11
2.4 Overview of labels .............................................. 12
2.5 Reporting safety defects ..................................... 15
2.6 Noise emission warranty ..................................... 16
2.7 Operating noise warning ..................................... 16
2.8 Consumer rights................................................. 16
2.9 Tampering warning............................................. 17
2.10 Safe operation ................................................... 17
2.11 Protective clothing ............................................. 18
2.12 Work rules......................................................... 18
2.13 Environment...................................................... 19
2.14 Owner's Manual ................................................. 19
3 IMPORTANT NOTES...................................................... 20
3.1 Manufacturer and implied warranty...................... 20
3.2 Operating and auxiliary substances ...................... 20
3.3 Spare parts, accessories ..................................... 20
3.4 Service ............................................................. 21
3.5 Figures ............................................................. 21
3.6 Customer service................................................ 21
4 VIEW OF VEHICLE ........................................................ 22
4.1 View of vehicle, front left (example) ..................... 22
4.2 View of vehicle, rear right (example) .................... 24
5 SERIAL NUMBERS ....................................................... 26
5.1 Chassis number ................................................. 26
5.2 Type label ......................................................... 26
5.3 Key number....................................................... 27
5.4 Engine number .................................................. 28
5.5 Fork part number ............................................... 28
5.6 Shock absorber article number ............................ 29
5.7 Steering damper article number .......................... 29
6 CONTROLS................................................................... 30
6.1 Clutch lever....................................................... 30
6.2 Hand brake lever................................................ 30
6.3 Throttle grip ...................................................... 31
6.4 Switches on the left side of the handlebar ............ 31
6.4.1 Combination switch, left side .......................... 31
6.4.2 Light switch .................................................. 32
6.4.3 Hazard warning flasher switch......................... 32
6.4.4 Menu switch.................................................. 33
6.4.5 Turn signal switch.......................................... 33
6.4.6 Horn button .................................................. 34
6.5 Switches on the right side of the handlebar .......... 34
6.5.1 Combination switch, right ............................... 34
6.5.2 Emergency OFF switch ................................... 35
6.5.3 Switch for the cruise control system ................ 36
6.5.4 Upper button of the cruise control system ........ 37
6.5.5 Lower button of the cruise control system......... 38
6.5.6 Electric starter button .................................... 39
6.5.7 Locking the steering....................................... 39
6.5.8 Unlocking the steering ................................... 40
6.5.9 Socket for electrical accessories...................... 40
TABLE OF CONTENTS 4
6.6 Ignition/steering lock.......................................... 41
6.7 Immobilizer....................................................... 41
6.8 Opening the filler cap......................................... 42
6.9 Closing the filler cap .......................................... 44
6.10 Seat lock........................................................... 45
6.11 Tool set............................................................. 45
6.12 Grab handle ...................................................... 46
6.13 Passenger footrests ............................................ 46
6.14 Shift lever ......................................................... 47
6.15 Foot brake lever ................................................. 48
6.16 Side stand......................................................... 48
7 COMBINATION INSTRUMENT ....................................... 49
7.1 Overview ........................................................... 49
7.2 activation and test ............................................. 49
7.3 Matrix display.................................................... 50
7.4 Segment display ................................................ 50
7.5 Indicator lamps.................................................. 51
7.6 Message on the matrix display............................. 52
7.7 Shift warning light ............................................. 53
7.8 Service display .................................................. 54
7.9 Matrix display menu........................................... 54
7.9.1 "Favorites"..................................................... 54
7.9.2 "Trip 1"......................................................... 55
7.9.3 "Trip 2"......................................................... 55
7.9.4 "General Info" ................................................ 56
7.9.5 "TPMS"......................................................... 56
7.9.6 "Set Favorites" ............................................... 57
7.9.7 "Settings"...................................................... 58
7.9.8 "Warning"...................................................... 58
7.9.9 "Heating" ...................................................... 59
7.9.10 "MTC/ABS".................................................... 59
7.9.11 "Load"........................................................... 60
7.9.12 "Damping"..................................................... 60
7.9.13 "Drive Mod" ................................................... 61
7.9.14 menu overview............................................... 62
7.9.15 "Language".................................................... 64
7.9.16 "Distance" ..................................................... 64
7.9.17 "Temp" ......................................................... 65
7.9.18 "Pressure" ..................................................... 65
7.9.19 "Fuel Cons" ................................................... 66
7.9.20 "Clock/Date" .................................................. 66
7.9.21 "Shift Light" .................................................. 67
7.9.22 "Heat Grip".................................................... 67
7.9.23 "cLightTest"................................................... 68
7.9.24 "DRL" ........................................................... 68
7.9.25 "Quickshifter" ................................................ 69
8 ERGONOMICS .............................................................. 70
8.1 Handlebar position............................................. 70
8.2 Adjusting the handlebar position ...................... 70
8.3 Adjusting the windshield .................................... 72
8.4 Adjusting the basic position of the clutch lever ..... 73
8.5 Adjusting the basic position of the hand brake
lever ................................................................. 74
8.6 Adjusting the basic position of the foot brake
lever .............................................................. 74
8.7 Setting the step plate of the foot brake lever......... 75
8.8 Checking the basic position of the shift lever ........ 75
8.9 Adjusting the basic position of the shift lever .... 76
TABLE OF CONTENTS 5
8.10 Setting the shift lever stub.................................. 77
9 PREPARING FOR USE................................................... 78
9.1 Advice on first use ............................................. 78
9.2 Running in the engine ........................................ 79
9.3 Loading the vehicle............................................ 80
10 RIDING INSTRUCTIONS................................................ 82
10.1 Checks and maintenance measures when
preparing for use................................................ 82
10.2 Starting............................................................. 83
10.3 Starting off........................................................ 84
10.4 Quickshifter....................................................... 85
10.5 Shifting, riding .................................................. 85
10.6 Applying the brakes............................................ 90
10.7 Stopping, parking............................................... 92
10.8 Transport .......................................................... 93
10.9 Refueling .......................................................... 94
11 SERVICE SCHEDULE .................................................... 96
11.1 Additional information........................................ 96
11.2 Required work ................................................... 96
11.3 Recommended work ........................................... 98
12 SUSPENSION SETTING............................................... 100
12.1 Fork/shock absorber ......................................... 100
12.2 "Load"............................................................. 100
12.3 "Damping"....................................................... 101
13 SERVICE WORK ON THE CHASSIS............................... 102
13.1 Lifting the motorcycle with the rear lifting gear ... 102
13.2 Removing the rear of motorcycle from the lifting
gear................................................................ 102
13.3 Lifting the motorcycle with the front lifting
gear................................................................ 103
13.4 Taking the motorcycle from the front lifting
gear................................................................ 104
13.5 Removing the passenger seat ............................ 105
13.6 Mounting the passenger seat............................. 105
13.7 Removing the front rider's seat.......................... 106
13.8 Mounting the front rider's seat........................... 107
13.9 Removing the windshield.................................. 107
13.10 Installing the windshield................................... 108
13.11 Removing the main silencer .......................... 108
13.12 Installing the main silencer ........................... 110
13.13 Checking the chain for dirt................................ 111
13.14 Cleaning the chain ........................................... 111
13.15 Checking the chain tension ............................... 113
13.16 Adjusting the chain tension............................... 114
13.17 Checking the chain, rear sprocket, engine
sprocket, and chain guide................................. 116
13.18 Checking/correcting the fluid level of the
hydraulic clutch............................................... 120
13.19 Removing the tank spoiler................................. 122
13.20 Installing the tank spoiler ................................. 123
13.21 Removing the front fender ................................ 125
13.22 Installing the front fender .............................. 125
13.23 Cleaning the dust boots of the fork legs.............. 126
14 BRAKE SYSTEM ......................................................... 127
14.1 Antilock braking system (ABS) .......................... 127
14.2 Checking the brake discs .................................. 129
14.3 Checking the front brake fluid level ................... 130
14.4 Adding front brake fluid ................................ 131
14.5 Checking the front brake linings ........................ 132
14.6 Checking the rear brake fluid level..................... 133
TABLE OF CONTENTS 6
14.7 Adding rear brake fluid ................................. 134
14.8 Checking the brake linings of the rear brake ....... 136
15 WHEELS, TIRES ......................................................... 137
15.1 Removing the front wheel .............................. 137
15.2 Installing the front wheel .............................. 139
15.3 Removing the rear wheel ............................... 141
15.4 Installing the rear wheel ................................ 143
15.5 Checking the tire condition ............................... 144
15.6 Checking the tire air pressure............................ 146
16 ELECTRICAL SYSTEM ................................................. 148
16.1 Daytime running light (DRL)............................... 148
16.2 Cornering headlight.......................................... 148
16.3 Removing the battery .................................... 149
16.4 Installing the battery ..................................... 151
16.5 Recharging the battery .................................. 153
16.6 Changing the main fuse.................................... 157
16.7 Changing the fuses in the fuse box .................... 158
16.8 Changing the headlight bulb ............................. 161
16.9 Changing the turn signal bulb ........................... 162
16.10 Checking the setting of the lighting system......... 163
16.11 Adjusting the headlight range............................ 165
16.12 Adjusting the cornering light range .................... 166
16.13 Activating/deactivating the ignition key .............. 169
16.14 Diagnostics connector ...................................... 173
17 COOLING SYSTEM ...................................................... 174
17.1 Checking the coolant level in the compensating
tank................................................................ 174
17.2 Correcting the coolant level in the
compensating tank........................................... 175
18 ENGINE TUNING ........................................................ 177
18.1 "Drive Mod" ..................................................... 177
18.2 Motorcycle traction control (MTC) ...................... 177
19 SERVICE WORK ON THE ENGINE ................................ 179
19.1 Checking the engine oil level............................. 179
19.2 Changing the engine oil and oil filter, cleaning
the oil screens ............................................. 180
19.3 Adding engine oil............................................. 185
20 CLEANING, CARE ....................................................... 187
20.1 Cleaning motorcycle ......................................... 187
20.2 Checks and maintenance steps for winter
operation......................................................... 189
21 STORAGE................................................................... 191
21.1 Storage ........................................................... 191
21.2 Preparing for use after storage........................... 192
22 TROUBLESHOOTING .................................................. 193
23 TECHNICAL DATA....................................................... 195
23.1 Engine............................................................ 195
23.2 Engine tightening torques ................................. 196
23.3 Capacities ....................................................... 199
23.3.1 Engine oil ................................................... 199
23.3.2 Coolant....................................................... 200
23.3.3 Fuel ........................................................... 200
23.4 Chassis ........................................................... 200
23.5 Electrical system.............................................. 201
23.6 Tires............................................................... 202
23.7 Fork................................................................ 203
23.8 Shock absorber................................................ 203
23.9 Chassis tightening torques ................................ 203
TABLE OF CONTENTS 7
24 SUBSTANCES ............................................................ 208
25 AUXILIARY SUBSTANCES ........................................... 211
26 STANDARDS .............................................................. 213
27 INDEX OF SPECIAL TERMS ......................................... 214
28 LIST OF ABBREVIATIONS............................................ 215
29 LIST OF SYMBOLS...................................................... 216
29.1 Red symbols.................................................... 216
29.2 Yellow and orange symbols................................ 216
29.3 Green and blue symbols.................................... 217
INDEX ............................................................................... 218
1 MEANS OF REPRESENTATION 8
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your
own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally
cared for by specially trained experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION 9
1.2 Formats used
The typographical formats used in this document are explained below.
Specific name Identifies a proprietary name.
Name
®
Identifies a protected name.
Brandâ„¢ Identifies a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the
glossary.
2 SAFETY ADVICE 10
2.1 Use definition – intended use
KTM Street motorcycles are designed and constructed to meet the normal demands of regular road operation and also for use on race
courses. They are not designed for offroad use.
Info
The motorcycle is only authorized for operation on public highways in the homologated version.
2.2 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety instruc-
tions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they
are missing, you or others may not recognize dangers and may therefore be injured.
2 SAFETY ADVICE 11
2.3 Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
2 SAFETY ADVICE 12
2.4 Overview of labels
E00175-10
2 SAFETY ADVICE 13
1 Type label for USA
2 Information on emissions control
3 Type label for Canada
4 Information on chain tension
5 Information on noise emissions
6 Information on preparations for use
M01434-01
Type label for USA
M01437-01
Information on emissions control
2 SAFETY ADVICE 14
M01435-01
Type label for Canada
L01472-01
Information on chain tension
2 SAFETY ADVICE 15
M01436-01
Information on noise emissions
L01471-01
Information on preparations for use
2.5 Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc.
If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of
vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your
dealer, or KTM North America, Inc.
2 SAFETY ADVICE 16
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website www.nhtsa.dot.gov, or
write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other informa-
tion about motor vehicle safety from the Hotline.
2.6 Noise emission warranty
KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards.
This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
2.7 Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use.
Otherwise, the owner may become subject to penalties under the applicable ordinances.
2.8 Consumer rights
Warranty claims should be submitted to a KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
Different rights may apply, according to national or regional legislation.
2 SAFETY ADVICE 17
2.9 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or
element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate pur-
chaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below:
1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufac-
turer.
2.10 Safe operation
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
– Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.
2 SAFETY ADVICE 18
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
– Do not touch hot components such as exhaust system, radiator, engine, shock absorber, and the brake system. Allow these
components to cool down before starting work on them.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally
compatible manner.
The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop.
Adhere to the information and warning labels on the vehicle.
2.11 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always wear
protective clothing that is in good condition and meets the legal requirements.
In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.
2.12 Work rules
Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in parenthe-
ses. E.g.: bearing puller (15112017000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced
by new parts.
In some instances, a thread locker (e.g. Loctite
®
) is required. The manufacturer instructions for use must be followed.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts.
After you complete the repair or service work, check the operating safety of the vehicle.
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KTM 1290 Super Duke GT 2016 Owner's manual

Category
Motorcycles
Type
Owner's manual

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