Wacker Neuson RSS800A User manual

Type
User manual

This manual is also suitable for

Walk-Behind Rollers
RS 800 /...
OPERATOR’S MANUAL
0154650en 002
1106
0154650EN
RS 800 /... Table of Contents
wc_bo0154650002enTOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Operating Safety .................................................................................. 5
2.2 Operator Safety while using Internal Combustion Engines .................. 6
2.3 Service Safety ...................................................................................... 7
2.4 Label Locations (RS 800A, RSS 800A) ................................................ 8
2.5 Label Locations (RS 800H) .................................................................. 9
2.6 Label Locations (RS 800) ................................................................... 10
2.7 Safety Labels ...................................................................................... 11
3. Technical Data 14
3.1 Engine ................................................................................................ 14
3.2 Roller .................................................................................................. 15
3.3 Lubrication .......................................................................................... 15
3.4 Dimensions ......................................................................................... 15
4. Operation 16
4.1 Operation and Service Locations ....................................................... 16
4.2 Application .......................................................................................... 18
4.3 Recommended Fuel (RS 800A, RSS 800A) ...................................... 18
4.4 Before Starting ................................................................................... 18
4.5 To Start (RS 800A) ............................................................................. 19
4.6 To Stop (RS 800A) ............................................................................. 19
4.7 To Start (RSS 800A) .......................................................................... 20
4.8 To Stop (RSS 800A) ........................................................................... 20
4.9 Direction and Speed Control .............................................................. 21
4.10 Exciter (Vibration) Control .................................................................. 21
4.11 Watering System ................................................................................ 22
4.12 Handle Adjustment ............................................................................. 23
4.13 Operation on Slopes ........................................................................... 24
4.14 Rollovers ............................................................................................ 24
Table of Contents RS 800 /...
wc_bo0154650002enTOC.fm 2
5. Maintenance 25
5.1 Periodic Maintenance Schedule ..........................................................25
5.2 Engine Oil (Honda) ..............................................................................27
5.3 Engine Oil System (Hatz) ....................................................................28
5.4 Air Cleaner (Honda) ............................................................................29
5.5 Spark Plug (Honda) .............................................................................30
5.6 Sediment Cup (Honda) ........................................................................30
5.7 Carburetor (Honda) .............................................................................31
5.8 Valve Clearances (Hatz) .....................................................................32
5.9 Scraper Bars .......................................................................................33
5.10 Cleaning the Machine ..........................................................................33
5.11 Lifting Machine ....................................................................................34
5.12 Transporting the Machine ....................................................................35
5.13 Storage ................................................................................................36
5.14 Troubleshooting ...................................................................................37
5.15 Wiring Schematic (RSS800A) .............................................................38
wc_tx000001gb.fm 3
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2006 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING
Safety Information RS 800 /...
wc_si000082gb.fm 4
2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION
RS 800 /... Safety Information
wc_si000082gb.fm 5
2.1 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment. Equipment operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
2.1.1 NEVER operate this machine in applications for which it is not
intended.
2.1.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.1.3 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.1.4 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
2.1.5 ALWAYS remain aware of moving parts and keep hands, feet, and
loose clothing away from the moving parts of the equipment.
2.1.6 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the equipment.
2.1.7 ALWAYS check that all controls are functioning properly immediately
after start-up! DO NOT operate machine unless all controls operate
correctly.
2.1.8 ALWAYS remain aware of changing positions and movement of other
equipment and personnel on the job site.
2.1.9 ALWAYS remain aware of changing surface conditions and use extra
care when operating over uneven ground, on hills, or over soft or
coarse material. The machine could shift or slide unexpectedly.
2.1.10 ALWAYS use caution when operating near the edges of pits, trenches
or platforms. Check to be sure ground surface is stable enough to
support the weight of the machine and operator and there is no danger
of the machine sliding, falling or tipping.
2.1.11 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.1.12 ALWAYS position yourself safely when operating machine in reverse
or on hills. Leave enough space between yourself and the machine so
you will not be placed in a hazardous position should the machine slide
or tip.
2.1.13 ALWAYS operate the machine with both feet on the ground! DO NOT
stand, sit, or ride on machine while in operation.
WARNING
Safety Information RS 800 /...
wc_si000082gb.fm 6
2.2 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
owner’s manual and the safety guidelines below. Failure to follow the
warnings and safety guidelines could result in severe injury or death.
2.2.1 DO NOT smoke while operating the machine.
2.2.2 DO NOT smoke when refueling the engine.
2.2.3 DO NOT refuel a hot or running engine.
2.2.4 DO NOT refuel the engine near an open flame.
2.2.5 DO NOT run the engine near open flames.
2.2.6 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.2.7 ALWAYS refill the fuel tank in a well-ventilated area.
2.2.8 ALWAYS replace the fuel tank cap after refueling.
2.2.9 ALWAYS check the fuel lines and the fuel tank for leaks and cracks
before starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
2.2.10 ALWAYS keep the area around a hot exhaust pipe free of debris to
reduce the chance of an accidental fire.
DANGER
RS 800 /... Safety Information
wc_si000082gb.fm 7
2.3 Service Safety
Poorly maintained equipment can become a safety hazard! In order
for the equipment to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.3.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.3.2 DO NOT remove air cleaner cover, paper element, or precleaner while
engine is running.
2.3.3 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.3.4 ALWAYS replace the safety devices and guards after repairs and
maintenance.
2.3.5 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker Corporation.
2.3.6 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
2.3.7 ALWAYS check all external fasteners at regular intervals.
2.3.8 ALWAYS make sure slings, chains, hooks, ramps, jacks and other
types of lifting devices are attached securely and have enough weight-
bearing capacity to lift or hold the machine safely. Always remain
aware of the location of other people around when lifting the machine.
2.3.9 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.3.10 DO NOT test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
2.3.11 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.3.12 ALWAYS disconnect the spark plug on machines equipped with
gasoline engines, before servicing, to avoid accidental start-up.
WARNING
Safety Information RS 800 /...
wc_si000082gb.fm 8
2.4 Label Locations (RS 800A, RSS 800A)
RS 800 /... Safety Information
wc_si000082gb.fm 9
2.5 Label Locations (RS 800H)
Safety Information RS 800 /...
wc_si000082gb.fm 10
2.6 Label Locations (RS 800)
RS 800 /... Safety Information
wc_si000082gb.fm 11
2.7 Safety Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
DANGER!
Engines emit carbon monoxide; operate only in
well-ventilated area. Read the Operator’s Man-
ual.
No sparks, flames, or burning objects near the
machine. Shut off the engine before refueling.
WARNING!
Hot surface!
CAUTION!
Read and understand the supplied Operator’s
Manuals before operating this machine. Failure
to do so increases the risk of injury to yourself
or others.
CAUTION!
Use only clean, filtered diesel fuel.
CAUTION!
Lifting point
Safety Information RS 800 /...
wc_si000082gb.fm 12
WARNING!
To prevent hearing loss, wear hearing protec-
tion when operating this machine.
Tie-down point
Water Tank
Vibration Control ON/OFF
Control Lever:
Forward and reverse motion controlled by red
levers.
Grease points: Inspect and lubricate every 100
hours of operation.
Label Meaning
RS 800 /... Safety Information
wc_si000082gb.fm 13
Hydrostatic Drive:
Engage / Disengage
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the infor-
mation found on this plate so it will be available
should the nameplate become lost or dam-
aged. When ordering parts or requesting ser-
vice information, you will always be asked to
specify the model number, item number, revi-
sion number, and serial number of the unit.
This machine may be covered by one or more
patents.
Label Meaning
Technical Data RS 800 /...
wc_td000081gb.fm 14
3. Technical Data
3.1 Engine
Part No. RS800A
0006581
RSS800A
0006582
RS800H
0006583
Engine
Engine Type
4-stroke, overhead valve,
single cylinder
4-stroke, air
cooled, diesel
engine
Engine Make
Honda Hatz
Engine Model
GX 340 K1 QA2 GX 340 K1 QAE2 ES79-238B
Rated Power
kW (Hp) 8.2 (11.0) 6 (8)
Spark Plug
(NGK) BR 6ES
Electrode Gap
mm (in) 0.028–0.031 (0.7–0.8)
Engine Speed - full load
rpm 3800
Engine Speed - idle
rpm 1450 ±100
Valve Clearance (cold)
intake:
exhaust:
mm (in.) 0.15 (0.006)
0.20 (0.008)
0.10 (0.004) 0.20–
0.25
(0.008–0.01)
Air Cleaner
type Dual Element Dry Pleated Paper
Element
Engine Lubrication
oil
grade
SAE 10W30
Service Class SF, SG
SAE 10W30
CD Rated
Engine Oil Capacity
l (oz.) 1.1 (37) 2 (67)
Fuel
type Regular Unleaded Gasoline No. 2 Diesel
Fuel Tank Capacity
l (qts.) 6.8 (7.2) 8.7 (9.2)
RS 800 /... Technical Data
wc_td000081gb.fm 15
3.2 Roller
3.3 Lubrication
3.4 Dimensions
Part No.
RS800A
0006581
RSS800A
0006582
RS800H
0006583
RS800
0006585
Roller
Weight
kg (lbs.) 450 (1000) 465 (1025)
Area Capacity
m² (ft²) / hr. 2630 (28300)
Forward Speed (max.)
m (ft) / min. 0–61 (0–200)
Reverse Speed (max.)
m (ft) / min. 0–46 (0–150)
Vibration Frequency
Hz (vpm) 70 (420)
Gradability
%15
Water Tank
lt (gal) 30 (8)
Part No.
RS800A
0006581
RSS800A
0006582
RS800H
0006583
RS800
0006585
Lubrication
Gearbox
type / qty. SAE 90W Gear Lube Oil / 175 ml (6.0 oz)
Hydrostatic
Transmission
SAE 10W30 Class SE
Operation RS 800 /...
wc_tx000222gb.fm 16
4. Operation
4.1 Operation and Service Locations
See Graphic: wc_gr003471
RSS 800A
RS 800A
Ref. Description Ref. Description
1 Handle locking pin 7 Exciter control
2 Sprinkler tube 8 Water fill cap
3 Water control valve 9 Fuel tank
4 Scraper bar 10 Lifting eye
5 Tie-down 11 Hydrostatic drive release
6 Forward/reverse control lever 12 Control box
Ref. Description Ref. Description
1 Handle locking pin 7 Exciter control
2 Sprinkler tube 8 Water fill cap
3 Water control valve 9 Fuel tank
4 Scraper bar 10 Lifting eye
5 Tie-down 11 Hydrostatic drive release
6 Forward/reverse control lever
RS 800 /... Operation
wc_tx000222gb.fm 17
12
2
3 4
5
8
9
10
11
6
7
1
wc_gr003471
Operation RS 800 /...
wc_tx000222gb.fm 18
4.2 Application
This machine is designed for compaction of sand, gravel, soil and
asphalt. The RS 800 has tight clearances, making it ideally suited for
small repairs and maintenance of roads, walks, bridges, and parking
lots. The high exciter forces ensure excellent compaction of cohesive-
type soils, as well as loose soils and gravel. The sprinkler system and
water control valve allow the roller to be used wet or dry.
4.3 Recommended Fuel (RS 800A, RSS 800A)
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine Owner’s Manual for complete fuel
specifications.
4.4 Before Starting
4.4.1 Read and understand the safety and operating instructions at the
beginning of this manual.
4.4.2 Check:
Oil level in the engine
Fuel level
Condition of the air cleaner
Tightness of the external fasteners
Condition of the fuel lines
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Wacker Neuson RSS800A User manual

Type
User manual
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