SportsArt DF202 Owner's manual

DF-202 OWNER’S MANUAL CONTENTS

1. INTRODUCTION ................................................................................ 2

2. SAFETY PRECAUTIONS .................................................................. 3

3. LIST OF PARTS ................................................................................. 4

4. ASSEMBLE THE PRODUCT ............................................................. 9

STEP 1 Main Frame and Seat Frame Installation ................................. 9

STEP 2 Weight Stack Installation .......................................................... 13

STEP 3 Apply the Weight Stack Sticker ................................................. 17

STEP 4 Cable Installation ...................................................................... 18

STEP 5 Cable Nut and Stack Rod Installation ....................................... 22

STEP 6 Floating Pulley Installation ........................................................ 23

STEP 7 Upper Cable Adjustment ........................................................... 25

STEP 8 Lower Cable Adjustment ........................................................... 26

STEP 9 Pulley Covers Installation .......................................................... 27

STEP 10 Leg Cushion Pivot Assembly Installation ................................ 28

STEP 11 Seat Back/Bottom Installation ................................................. 29

STEP 12 Covers Installation .................................................................. 31

STEP 13 Storage Tray Installation ......................................................... 36

STEP 14 Level the Product .................................................................... 37

STEP 15 Secure the Product ................................................................ 38

STEP 16 Stack Fork Inspections .......................................................... 39

STEP 17 Unit Inspection ....................................................................... 40

5. OPERATION INSTRUCTION ............................................................ 41

OPERATION Operating the Product ..................................................... 41

OPERATION Exercising Instructions ..................................................... 44

OPERATION Safety Operating Area .................................................... 45

6. MAINTENANCE ................................................................................ 46

MAINTENANCE Safety Precautions ................................................... 46

MAINTENANCE Guide Rod Cleaning and Lubricating ....................... 47

MAINTENANCE Schedule .................................................................... 48

MAINTENANCE Task List .................................................................... 49

MAINTENANCE One-Year Maintenance Log ....................................... 50

7. CONSIGNES DE SÉCURITÉ IMPORTANTES ................................. 51

8. APPENDIXES ................................................................................... 52

APPENDIXES Exploded Diagram ........................................................ 52

2

1. INTRODUCTION

Congratulations on the purchase of a high quality SportsArt product, the DF-202

Abductor / Adductor machine. Constructed of high quality materials and designed for

years of reliable performance, this product was made for full commercial use.

Before this product is assembled or operated, we recommend that you familiarize

yourself with this manual. Understanding the correct assembly and operation of

this product will help ensure that exercisers obtain their tness goals safely and

successfully.

3

2. SAFETY PRECAUTIONS

This product was designed and built for optimum safety. However certain precau-

tions apply during the use of this product. Please note the following safety precau-

tions:

• Please read the entire manual before assembly and operation. Make sure the

product is installed and operated as instructed in this manual.

• Assemble and operate the product on a solid, level surface. Do not use outdoors

or near water, including pools and saunas.

• Check the product before every use. Make sure all parts are assembled, and all

fasteners are tightened. Do not use the product if it is disassembled in any way.

• Wear proper workout clothing. Do not wear loose clothing. Do not wear shoes

with leather soles or high heels. Tie all long hair back. Do not go barefoot on this

product.

• Keep away from moving parts. Moving parts may or may not stop immediately if

an object becomes caught or impedes normal motion.

• Use this product only for its intended purpose as described in this manual.

• Be careful when mounting and dismounting the unit.

• Never operate this product if it has been damaged in any way. If it is not work-

ing properly, or has been dropped or damaged, contact a service technician for

repairs.

• Do not use accessories or parts that are not specifically recommended by the

manufacturer (SportsArt) . Such parts might cause injuries or cause the unit to

fail and void the warranty. We will not be responsible for any safety issue that

arises due to the misuse of accessories or parts. At the same time, we will termi-

nate the warranty terms of this equipment.

• This product is not intended for use by persons (including children 12 or younger)

with reduced physical, sensory, or mental capabilities, or by people who are

otherwise deficient in product knowledge or experience. If such people use this

product, they should be given training and be supervised at all times by some-

one responsible for their safety.

• Children 12 or younger should be supervised to ensure that they do not play on

or near the product.

• The user weight limit for this product is 227 kg, 500 lb.

• Maintenance and repair must be performed by trained service personnel

only. Improper maintenance would not only damage the machine, but

also may present a danger to the exerciser.

• Warning that any of the adjustment devices that could interfere with the user’s

movement should not be left projecting.

• Over exercise may result in serious injury or death

CAUTION: If you feel any pain or any abnormal sensations, STOP YOUR WORK-

OUT and consult your physician immediately. Work within your recommended ex-

ercise level. DO NOT work to exhaustion. Before beginning any exercise program,

you should consult with your doctor. It is recommended that you undergo a complete

physical examination.

*NOTE: Each machine provides a different resistance ratio of weight stack.

4

3. LIST OF PARTS

Box A

5

Box B

Box C

6

Box A - Main Frame Components

No. Name Qty. No. Name Qty.

A1 Weight stack top right cover 1 A10 Bracket 4

A2 Weight stack top left cover 1 A11 Rear cover 1

A3 Main frame 1 A12 Front cover 1

A4 Cover support plate B-2 1 A13 Cover support plate A 2

A5 Cover support plate B-1 1 A14 Floor xing bracket 1

A6 Stack fork 1 A15 U bracket 1

A7 Weight stack rod 1 A16 Pulley 2

A8 Cover bracket 4 A17 Owner’s manual 1

A9 Bracket 2

Box B - User Frame Components

No. Name Qty. No. Name Qty.

A21 Seat back 1 A26 Connector 1

A22

Leg cushion pivot

assembly

2 A27 Storage tray 1

A23 Seat frame 1 A28 Ø50 Connecting board 1

A24 Seat bottom 1 A29 Floating pulley 1

A25 Connector 1

Box C - Weight Plates Components

No. Name Qty. No. Name Qty.

A40 5kg/11lb weight plate 12 A41 Weight plate sticker 1

Components in the Hardware Kit

No. Name Qty. Specication Notes

15 Mushroom top inner hex screw 12 M6*P1.0*L12

16 Mushroom top Phillips screw 8 M5*L15

17 Screw socket 8 SGN-07

18 Mushroom top Phillips screw 10 M5*0.8*L8

19 Pin 2 Ø7.8*L31.5

20 Cotter pin 2 1.6t

21 Flat washer 2 D20*d8*t1.0

22

Round head inner hex screw 2 M6*P1.0*20

Bushing 2 D21.5*10.5

23 Front cover support plate 1

7

Components on the Product

No. Name Specication Notes

40

Nylon hex lock nut M10

Washer D16*d10.2*t1.0

Spring washer M10

Hex head screw M10*P1.5*L30

41

Hex head screw M10*P1.5*L130

Spring washer M10

Washer D16*d10.2*t1.0

Nylon hex lock nut M10

42 Upper stack carriage set

43

Hex head screw M8*P1.25*L65

Washer D17*d8.3*t2

PU tube ØD12*d8*L51

Nylon hex lock nut M8

44

Hex head screw M8*P1.25*L65

Washer D17*d8.3*t2

PU tube ØD12*d8*L82

Nylon hex lock nut M8

45 Guide rod

46

Round head inner hex screw M8*P1.25*L18

Spring washer M8*t2.0

Washer D17*d8*t1.5

47 Round head inner hex screw M5*P0.8*L10

48 Set fork

49 Bolt assy. crossover

50 Rotator cover

Components in the Hardware Kit

No. Name Qty. Specication Notes

24 Phillips screw 6 M6*P1.0*L12

25

Flat washer 2 D27*d6.3*t3.0

Mushroom top inner hex screw 2 M5*L20

T-shaped Allen wrench 1 M4*L100

L-shaped Allen wrench 1 M4*L60mm

Open end wrench 1 8mm*10mm

L-shaped Allen wrench 1 M6*L120mm*W28

L-shaped Allen wrench 1 M5*L114mm*W24

Screwdriver shank 1 Phillips and at

Open end wrench 2 13mm*17mm

8

Components on the Product

No. Name Specication Notes

51

Flat washer D13*d6*t1.0

Mushroom top inner hex screw M6*P1.0*L12

52 Left pulley cover

53

Mushroom top inner hex screw M5*L12

Flat washer D13*d6*t1.0

54 Right pulley cover

55 Pulley cover

56

Flat washer D20*d6.3*t1.5

Spring washer M6

Mushroom top inner hex screw M6*P1.0*L12

57 Pulley

58 Pulley inner bushing ØD21.98*d15.2*L9

59

Round head inner hex screw M6*P1.0*L12

Spring washer M6

Flat washer D20*d6.3*t1.5

60 Pulley cover

61

Mushroom top inner hex screw M6*P1.0*L12

Spring washer M6

Flat washer D20*d6.3*t1.5

Axle ØD15*L24

Pulley ØD126*20

62

Axle ØD15*L26

Flat washer D20*d6.3*t1.5

Spring washer M6

Mushroom top inner hex screw M6*P1.0*L12

63

Flat washer D38*d8.5*t1.5

Mushroom top inner hex screw M8*P1.25*L25

64

Flat washer D22*d8.2*t2

Spring washer M8

Mushroom top inner hex screw M8*P1.25*L25

65

Mushroom top inner hex screw M8*P1.25*L25

Spring washer M8

Washer D18*d8.5*t2

66

Flat washer D22*d8.2*t2

Mushroom top inner hex screw M8*P1.25*L25

Spring washer M8

67

Mushroom top Phillips screw M5*0.8*L15

Flat washer D13*d6*t1.0

9

4. ASSEMBLE THE PRODUCT

Follow instructions below to assemble this product. Note that in this manual

the words “left” and “right” are used to refer to the product and its parts. As

such, these designations correspond to the “left” and “right” sides of a person

in position to exercise on this product. Also, for brevity, the word “screws” or

“nuts” is used where washers and other hardware may be involved.

STEP 1 Main Frame and Seat Frame Installation

10

STEP 1 Main Frame and Seat Frame Installation (Cont.)

(a) Insert the screw sockets (17) into place in the main frame (A3) as

shown, and then use screws (15) (16) to secure the brackets (A9) (A10)

in place.

(Note: The bracket (A9) must be secured to the top of main frame as

shown.)

(a)

11

STEP 1 Main Frame and Seat Frame Installation (Cont.)

(b) Use screws (18) to secure the cover support plates (A14) to the straight

frame of the main frame (A3) and then secure the cover support plates

(A4) (A5) on both sides of the curved frame as shown.

(Note: The cover support plates must be secured outside of the bracket

(A9) (A10).)

(b)

12

STEP 1 Main Frame and Seat Frame Installation (Cont.)

(c) Loosen and remove screws (40) from the connectors (A25) (A26). Use

screws (40) to secure the connector (A25) to the main frame (A3) and

the seat frame (A23) in area A. Use screws (40) to loosely secure the

connector (A26) to the seat frame (A23) in area B. (Note: DO NOT

tighten screws yet.) And then use screws to secure the Ø50 connecting

board (A28) to the main frame (A3) as shown. After all parts are

secured, fully tighten all screws.

A

B

13

STEP 2 Weight Stack Installation

14

STEP 2 Weight Stack Installation (Continued)

Follow instructions (a) through (g) to install the weight stack.

(a) Hold the upper stack carriage set (42), and then cut the zip tie. Gently

lower the upper stack carriage set (42) into place as shown.

(b) Remove screws (43) (44). Set the guide rod (45) downward into place

as shown.

(c) Tilt the guide rod (45) backward and then lift the upper stack carriage

set (42) off the guide rods as shown. Carefully set the upper stack

carriage set (42) aside.

(a)

(b)

(c)

15

STEP 2 Weight Stack Installation (Continued)

(d) Remove screws (46) from the stack fork (A6) and insert the weight stack

rod (A7) into the central mounting position of the upper stack carriage

set (42). Use screws (46) to secure the stack fork (A6) into place of the

upper stack carriage set (42) as shown.

(Note: Remove the stack fork first before assembling.)

(e) Remove screws (47) from the set fork (48) to remove the bolt assy.

crossover (49). Pull the cable from the stack fork (A6) to thread through

the bolt assy. crossover (49) as shown. Secure the bolt assy. crossover

(49) back into place of the set fork (48) with screws (47) as shown.

(d)

(e)

16

STEP 2 Weight Stack Installation (Continued)

(f) Insert and lower the (5 kg/11lb) weight plate (A40) into place on the

guide rods (45) one at a time. Once complete, slide down the upper

stack carriage set (42) on top of the weight stack.

(Note: The convex side of weight plate should face up and the stack fork

(A6) points toward the front.)

*If there is an optional (7.5kg/16.5lb) weight plate installed, insert the

optional weight plates before the (5 kg/11lb) weight plates (A40).

(g) Tilt the guide rods (45) back into place and then lift them up to their

mounting position, and then secure the assembly with screws (43) (44).

(f)

(g)

17

STEP 3 Apply the Weight Stack Sticker

Note: Before applying weight plate stickers, please wipe the area clean, and

clean your hands before proceeding to the next step.

(a) Align and tape the cardboard to the upper left corner of the weight plate

(A40).

(b) Peel off the top half of the weight plate sticker (A41) backing. Leave the

clear outside margin in place on the sticker. Don’t peel off the margin.

(c) Press the numbered part of the weight plate sticker (A41) in place while

you peel off the clear margin of the sticker.

(d) Peel off the clear margin of the sticker.

(e) Follow steps (b) ~ (d) to apply another weight plate sticker to the lower

part of the weight stack. When the stickers are in place, peel off the

cardboard. Press the sticker in place to ensure good contact on the

weight plate.

*If there are additional optional weight plates, use the optional weight plate

stickers.

(b)

(a)

(c)

(d)

(e)

18

STEP 4 Cable Installation

19

STEP 4 Cable Installation (Continued)

Follow instructions (a) through (d) to install the cable.

(a) Remove screws (51) (53) to remove rotator cover (50), left pulley cover

(52) and right pulley cover (54) as shown.

(b) Remove screws (56) to remove five pulley covers (55), pulley (57) and

pulley inner bushing (58) as shown.

Note: Carefully set each piece aside.

(a)

D

(b)

20

STEP 4 Cable Installation (Continued)

(c) Cut off the zip tie to uncurl the cable in area C and insert the cable as

indicated by the arrows, first feeding the cable through the pulley in area

D, then insert the cable through pulleys in area E and F. Finally insert the

cable nut into the U bracket in area G and then secure them with pin (19),

washer (21) and cotter pin (20) in sequence as shown. And then loosely

secure the pulley covers (55) in area E and F with screws. (Note: DO

NOT tighten screws yet.)

Note: Make sure the pulley cover is secured properly as Fig. B shown.

Note: There are two pulleys in area D, install one back into place only in

this step.

C

D

E

F

G

C

E

F

D

B

Page is loading ...

SportsArt DF202 Owner's manual

SportsArt DF202 Owner's manual

in other languages

Related papers

Other documents