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INSTALLATION MANUAL
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A3EW-9591-00
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
Applied Machines: /
I. Outline of installation procedures
When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
• For the detailed installation procedures for each
option, follow the instructions given in the corre-
sponding installation manual and perform the
procedures correctly. (Optional devices must be
installed after completing the main body instal-
lation.)
• When placing the machine on the floor, make
sure to use the paper feed cabinet or the desk
to secure the performance and the quality of
the product.
• Once the Power Switch is turned ON, do not
turn OFF it until the installation work has been
completed.
• Lifting the machine in an awkward position or
transporting it in a poorly balanced position
could result in personal injury. When transport-
ing the machine, assign an adequate number of
persons to the job and ensure that each person
can take a good position of not being exces-
sively loaded. Machine mass:
• Approx. 63 kg (139 lb)
PC-211
FS-529
Machine
DK-511
WT-510AU-201
FK-509
MK-601
Electronic system options
✱ Electronic system options
A3EW11A001AA
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II. Installation space (unit: mm (inch))
bizhub 42 + PC-211 + FS-529
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.
IV. Accessory parts
*
Varies depending on the applicable marketing area.
Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly differ-
ent in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.
1173 (46-3/16)
1187 (46-3/4)
458 (18-1/16)
327
(12-7/8)
94 (3-11/16)
976 (38-7/16)
729 (28-11/16)
807
(31-3/4)
1363 (53-11/16)
A3EW11A002AA
103
(4-1/16)
229
(9)
100
(3-15/16)
Name Q’ty
User’s guide holder 1
Quick guide
(Copy/Fax/Scan/Box operations)
1
Installation manual 1 set
User’s guide CD 1
CD-ROM 1 set
Paper size label 1
Label (Legal restrictions on copying) * 1
Label (IR Prohibited) 1
Power cord
*
1
Power cord instruction
*
1
Spacer
*
1
Developer 1
Mylar 2
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.
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V. Removing the machine
1. Unpack the packaging box and remove cushion-
ing materials and plastic bags from the box.
2. Hold onto the portions indicated in the illustration.
While keeping the machine level, take it out from
the box.
Caution:
Machine mass:
• Approx. 63 kg (139 lb)
• Make available collective manpower of an
appropriate size for transporting the machine.
• When attaching the machine, as the reference
fit the machine with the corner A and B of the
paper feed cabinet.
VI. Removing protective tape, packing and
other shipping materials
1. Remove the protective tapes and the protective
materials.
A
B
A1V4IXC010DA
A3EW11A003BA
A3EW11A004AA
A3EW11A005AA
A3EW11A006AA
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2. Remove the protective tape from trays 2 and 3.
3. Open the right door and remove the protective
tape.
4. Push the lever in the direction of the arrow and
remove the spacer from the transfer roller.
5. Close the right door.
6. Unlock the scanner lock by sliding it towards .
VII. Mounting the accessory parts
Install the supplied spacer onto the back of the
main body.
Note:
This step may not be performed depending on the
applicable marketing area.
VIII. Installing the user’s guide holder
Install the user’s guide holder.
IX. Affixing the paper size label
Affix the paper size label.
For loading the paper as well as setting the paper
type, refer to the user’s guide.
* Affix the paper size labels under the labels that
show the number of the drawers.
A3EW11A008AA
A3EW11A009AA
A1UDIXC033DA
A3EW11A010AA
A3EW11A013AA
A1UDIXC006DA
Paper size label
A3EW11A014AA
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X. Affixing the Label (IR Prohibited)
Affix the label (IR Prohibited) to the position shown
below.
XI. Affixing the label (Legal restrictions on
copying)
Affix the label (Legal restrictions on copying) to the
position shown below.
Note:
This step may not be performed depending on the
applicable marketing area.
XII. Loading the developer
1. Open the right door.
2. Remove the cover shown in the illustration.
(One screw)
Note:
• After removing the screw:
(1) Raise the cover slightly.
(2) Pull it out toward you.
• Do not touch, scratch, or otherwise damage the
photo conductor.
3. Disconnect the connector.
Note:
• Do not touch, scratch, or otherwise damage the
photo conductor.
• When pulling out the connector, use caution not
to break the cable.
A3EW11A026AA
Label (IR Prohibited)
8 mm
3 mm
A3EW11A027AA
Label
A3EW11A015AA
(1)
(2)
Photo
conductor
A3EW11A016AA
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4. Remove the imaging unit (IU) by placing your fin-
gers under the hooks on its right and left sides,
and pulling it toward you.
5. Remove screws that secure the drum unit in posi-
tion. (Two silver screws each on the right and left
sides)
6. Detach the drum unit upward while slightly bend-
ing open its lower part (the shaded portion).
Note:
• Do not touch or scratch the photo conductor.
• Cover the drum unit, which has been removed,
with a protective cloth or similar tool.
7. Remove
the developing unit cover.
(Three screws)
8. Remove the toner supply port.
9. Remove the supplied sheets of mylar from the
paper backing.
A3EW11A015BA
A3EW11A017AA
Drum unit
Developing unit
Drum unit
Developing unit
A3EW11A017BA
A1UDIXC011DA
4040IXC078DA
A1UDIXC048DB
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10. Attach the mylar sheets. (Two places)
Note:
Make sure that the collar is completely covered
with the mylar sheet.
11. Cut open one corner of the supplied developer
(aluminum packet), and pour evenly into the
developer chamber, while turning the gear in the
direction of the arrow.
Note:
• Turn the magnet roller in the direction of its nor-
mal rotation, and not the backward.
• Not touching the gear of A side.
• Be sure not to let developer get inside the col-
lar.
12. Remove the mylar sheets that were attached in
step 10. (Two places)
Note:
Discard the removed mylar sheets.
13. Reinstall the toner supply port.
Note:
Make sure of the correct mounting position and
direction.
14. Reinstall the developing unit cover, ensuring that
its tabs are fitted properly into the slits.
(Three screws)
15. Align the shaft of the developing unit with the
inner guide of the drum unit.
16. Slide the drum unit along the guide to check that
the positioning pin is properly aligned with the
mating hole.
Collar
Collar
4040IXC208DA
A
Collar
4040IXC209DA
Magnet roller
Developer
4040IXC077DA
4030U015AC
Tighten this screw first
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17. Screw the drum unit in position. (Two silver
screws each on the right and left sides)
Note:
Use care not to touch or scratch the photo conduc-
tor.
18. Install the imaging unit (IU) in position.
19. Connect the connector.
20. Install the cover shown in the illustration.
(One screw)
Note:
Make sure that the hole of the cover is aligned with
the positioning pin of the machine.
Note:
• After setting the IU in place, do not close the
right door.
• After setting the IU in place, promptly plug the
power cord into an outlet and clear the counters
within one minute.
(See the next section for information on clear-
ing the counters.)
XIII. Connecting the power cord
1. Connect the power cord.
Note:
This step may not be performed depending on the
applicable marketing area.
A3EW11A018AA
Positioning pin
Shaft
Guide
Guide
Shaft
A3EW11A015CA
A1UDIXC014DA
Positioning pin
A1UDIXC007DB
Hole
A1UDIXE035DA
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2. Plug the power cord into the power outlet.
XIV. Clearing the counters
1. Turn ON the Power Switch.
Note:
Though the control panel displays the message
that informs you that the right door is open, ignore
the message and perform the following steps.
2. Display the Service Mode screen. (For details of
how to display the Service Mode, see the service
manual.)
3. Touch “Supplies” o “Life Counter Clear”.
4. Touch “Drum Unit (K)”.
The message “Are you sure?” will appear. Touch
“OK”.
5. Take similar actions as step 4 for the following
items:
• Developing Unit (K)
• Developer (K)
6. Touch “Close” twice.
XV. TCR sensor adjustment
1. Close the right door.
2. Make sure that the Service Mode screen is dis-
played.
3. Touch “Printer Adjustment” o “TCR Sensor
Adjustment”.
4. Touch “Execute” o “OK”.
Note:
After touching “OK”, wait about 1 minute 30 sec-
onds as is.
5. Touch “Close”.
6. Touch “Close” on the Service Mode screen.
XVI. Installing the toner bottle
Note:
The toner bottle is not shipped with the machine.
Purchase one that is separately available.
1. From a height of about 10 cm, tap the toner bottle
against a table or other hard object four to five
times. Then turn it upside down and repeat the
same procedure.
Note:
Toner can be caked in the toner bottle. Be sure to
perform this procedure.
2. Shake the toner bottle well about five times in the
vertical direction. Then, turn it over and repeat
the same procedure.
3. To move toner to the toner supply port side in the
bottle, drop the toner bottle with the supply port
side down onto a table or other hard surface from
the height of about 10 cm several times.
C4004U139CA
1166O228AA
1166O095AA
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4. Open the front door and slide the toner hopper
out of the machine.
5. Remove the protective tape.
6. Open the toner holder and mount the toner bottle.
Note:
Place the toner bottle so that its seal surface faces
upward.
7. Close the toner holder.
8. Gently peel off the seal toward you from the bot-
tle.
Note:
Perform this procedure slowly, as toner can burst
out when the seal is peeled off.
9. Slide the toner hopper back into the machine until
it clicks into position. Then, close the front door.
XVII. Adjusting touch panel
1. Press the [Utility/Counter] key.
2. Touch “Accessibility” o “Touch Panel Adjust-
ment”.
3. Lightly touch the center of the “+” markers at four
places on the touch panel. (Touch in any order.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the [Start] key turns blue and lights up
steadily blue.
4. Press the [Start] key.
5. Touch “Close.”
A1UDIXC015DA
A1UDIXC037DA
A1UDIXC016DA
Toner holder
Place the surface to which
the seal is adhered upward.
A1UDIXC017DA
A3EW11A019AA
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XVIII. Setting gradation adjust
1. Load A4 or Letter size papers in the tray.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Printer Adjustment” o “Gradation Adjust-
ment”.
4. Touch “Max. Density Adjustment” o “Print” o
“OK”.
Test patterns are printed on two A4 or Letter size
papers.
5. Touch “Scan”.
Using the steps below, follow the panel display to
start scanning the test patterns:
(1) Place the test pattern (Max. density adjustment
sheet 1) face down on the document glass,
and close the original cover.
(2) Press the [Start] key.
The machine will start reading the test pattern.
(3) Similarly, repeat steps (1) and (2) for the other
test pattern (Max. density adjustment sheet 2).
6. After the scanning of the test patterns is com-
plete, return to the “Gradation Adjustment”
screen.
7. Touch “Gradation Adjustment” o “Print” o “OK”.
Test pattern will then be produced on the A4 or
Letter size paper.
8. Touch “Scan”.
Using the steps below, follow the panel display to
start scanning the test patterns:
(1) Place the test pattern (Gradation adjustment
sheet) face down on the document glass, and
close the original cover.
(2) Press the [Start] key.
The machine will start reading the test pattern.
9. After the scanning is complete, touch “Close”
three times.
XIX. Date/Time setting
1. Press the [Utility/Counter] key, and touch “Admin
Settings”. o Enter Admin password (factory set-
ting: 12345678). o Touch “Machine Settings” o
“Date & Time Settings”.
2. Set the following settings:
(1) Touch “DATE” o Set the date. o Touch “OK”.
(2) Touch “Time” o Set the time. o Touch “OK”.
(3) Touch “Time Zone” o Touch “+” / “-” and set
time zone. o Touch “OK”.
3. Touch “Close” three times.
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XX. Install date
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Touch “System Settings” o “Installation Date”.
3. Touch “Installation Date”.
4. Touch “Delete”, and enter the year/month/day
using the numeric keypad.
5. Touch “OK” o“Register”.
6. Touch “Close” twice.
XXI. Unit change
Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Make sure that the Service Mode screen is dis-
played.
2. Touch “Toner Change”.
3. Touch “User” or “Service”.
4. Touch “OK”.
XXII. Adjusting registration of paper
source options
1. Load trays 4 and 5 with A4 or Letter size papers.
2. Make sure that the Service Mode screen is dis-
played.
3. Touch “Printer Adjustment”.
<Leading Edge Adjustment>
1. Touch “Side Edge Adjustment”o“Tray 4”
2. Press the [Start] key.
A test print will be produced.
3. Measure widths B and C of the pattern on the test
printout, and check that the difference is within
the specified range.
Specifications: Width B - Width C = 0 ± 1.0 mm
4. If the difference between the measured widths B
and C is outside the specified range, enter the
correction value using the or key.
Adjustable range: -3.0 to +3.0 mm
(Step: 0.2 mm)
5. Print a test page again, and check if the differ-
ence is within the specified range.
* If the use of the or key does not allow
the measurement to fall within the specified
range, perform the following steps.
6. Slide out the drawer and unload paper from it.
7. Loosen the three screws shown in the illustration.
B
Paper exit
direction
A3EWPCA008AA
C
A0XWMXC018MB
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8. Watching the graduations provided in the drawer,
move the edge guide in the rear.
• If the difference is greater than the specified
value, move the edge guide toward the front.
• If the difference is smaller than the specified
value, move the edge guide toward the rear.
9. Load paper and print another test page to check
the difference between widths B and C.
* Make adjustments until the difference falls within
the specified range.
10. Tighten the screws which has been loosened in
step 7.
* Adjust “Tray 5” using the same steps.
11. Touch “Close”.
<Leading Edge Adjustment for Duplex Printing>
1. Touch “Left ADJ Duplex” o “Tray 4”.
2. Press the [Start] key.
A test print will be produced.
3. Measure widths B and C of the pattern on the test
printout, and check that the difference is within
the specified range.
Specifications: Width B - Width C = 0 ± 1.0 mm
4. If the difference between the measured widths B
and C is outside the specified range, enter the
correction value using the or key.
Adjustable range: -3.0 to +3.0 mm
(Step: 0.2 mm).
5. Print a test page again, and check if the differ-
ence is within the specified range.
* Adjust “Tray 5” using the same steps.
6. Touch “Close” twice.
7. Touch “Close” on the Service Mode screen.
8. Turn ON/OFF the Power Switch.
Note:
If Service Mode was displayed, you must turn off
the power after exiting Service Mode, and turn it
back on after 10 or more seconds have passed.
XXIII. List output
1. Load tray 2 with A4 or Letter size papers.
2. Press the [Utility/Counter] key.
3. Touch “User Settings” o “Print Settings” o “Print
Reports”.
4. Touch “Configuration Page” o “Print” o “OK”.
Verify that the list is printed.
5. Print other lists (information) as necessary.
6. Touch “Close” three times.
XXIV. Connecting cables
1. Connect the network cable to the machine and
route the cable as shown in the illustration.
Note:
Fit the cable into the hooks.
2. Connect the networking equipment (HUB) using
the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6
A0XWMXC019MA
A3EWPCA009AA
C
B
Paper exit
direction
A3EW11A020AA
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XXV. Network setting
Make the TCP/IP address setting for the network.
Note:
The IP address is assigned automatically by the
DHCP server, when the machine's power is turned
ON. (DHCP setting at the time of factory shipment:
ON)
<To Set Manually>
If the machine’s IP address is not set automatically,
follow the steps below to set it manually.
Note:
Consult the network adminisutrator for the setting
value to be entered and make settings as
required.
1. Press the [Utility/Counter] key.
2. Touch “Admin Settings”. o Enter Admin pass-
word. o Touch “OK”.
3. Touch “Ethernet” o “TCP/IP” o “DHCP” o
“OFF” o“OK”.
4. Set the following settings:
(1) Touch “Enable” o “ON” o “OK”.
(2) Touch “IP Address”. o Set it to an IP address
on the network of the machine. o Touch “OK”.
(3) Touch “Subnet Mask”. o Set the subnet mask.
o Touch “OK”.
(4) Touch “Gateway”. o Set the gateway address.
o Touch “OK”.
5. Turn OFF the Power Switch, then turn it back ON.
6. Press the [Utility/Counter] key.
7. Touch “User Settings” o “Print Settings” o “Print
Reports” o “Configuration Page” o “Print” o
“OK”, to print the settings list page, and verify that
the settings from step 4 have been completed
correctly.
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