Contec CPS-PAV-AE01-US Owner's manual

Brand: Contec

Model: CPS-PAV-AE01-US

Type: Owner's manual

This manual is also suitable for

Setup Guide

Signal Tower Light Sensor

CPS-PAV-AE

Thank you for purchasing this product. The product you have purchased consists of the

following items. Check, with the following list, that your package is complete.

If you find any item either missing or damaged, please contact the sales representative you

purchased the product from.

Use of this product is restricted for the North America, and for use in other countries is

prohibited by the Radio Law.

1. About the Product

This product is a signal tower light sensor which can be attached to the signal tower of the

PATLITE Corporation. *

1 and remotely monitors the operation in the facilities. It is designed

to meet the IP65 standard and ensures waterproofing and dust-proofing. Adopting the

sub-giga band and low power consumption wireless EnOcean standard enables the prod-

uct to be powered by solar cell and an auxiliary battery, and realizes a wireless structure

and simple installation.

Graphical display and logging functions for the lighting status of the signal tower can be

added with the specified CONPROSYS controller.

*1 Refer to the specification table for applicable signal towers.

System Components

2. Product Configuration

This product consists of the items listed below.

φ40/50/60/70

Product...1 Cable Tie...1 Supporting Parts...1

Holding Ring

lower part (4 types)

...1 per product

φ40/50/60/70

Holding Ring

upper part (4 types)

...1 per product

Lithium Primary

Battery...1

(Equipped)

SD Card *1...1 USB Receiver *1...1

Product Guide

(this sheet)...1

Warranty

Certificate...1

Serial Number Label...1

*1 Included in the CPS-PAV-AES1-US model only.

3. Safety Precautions

Understand the following definitions and precautions to use the product safely.

Handling Precautions

DANGER

 Do not use the product in locations exposed to a flammable or corrosive gas. It may cause

explosion, fire, electrical shock, or malfunction.

 Do not allow the device to come into contact with foreign substances (metal particles,

flammable substances, liquids, etc.) through a connector terminal or openings. It may

cause can cause fire or electrical shock.

 Do not place the product in an unstable location or use incomplete mountings. Otherwise,

it may cause the device to fall.

 Be sure to connect the product to the stipulated power supply voltage. Connecting to a

different voltage might cause a fire or electrical shock.

 If the product is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

 The product is not intended for use in aerospace, space, nuclear power, medical

equipment, or other applications that require a very high level of reliability. Do not use

the product in such applications.

 If using the product in applications where safety is critical such as in railways, automotive,

or disaster prevention or security systems, please contact your retailer.

CAUTION

 It is expected that this product will be used indoors.

 Do not use or store the product in a location exposed to extremely high or low

temperature that exceeds range of specification or susceptible to rapid temperature

changes.

e.g. - Exposure to direct sun - In the vicinity of a heat source

 Do not use the product in extremely humid or dusty locations. It is extremely dangerous

to use the product with its interior penetrated by water or any other fluid or conductive

dust. If the product must be used in such an environment, install it on a dust-proof control

panel, for example.

 Avoid using or storing the product in locations subject to shock or vibration that exceeds

range of specification.

 When transporting the product, take suitable measures to avoid applying shock or

vibration directly to the product. (Shock resistance: 15G (11ms) below.

 Use the product in the specified operating condition (temperature, humidity, vibration

and shock).

 Do not use the product in the vicinity of devices that generate strong magnetic force or

noise. Such products will cause the product to malfunction (stop,).

 Do not use or store the product in the presence of chemicals.

 Do not modify the product. CONTEC will bear no responsibility for any problems, etc.,

resulting from modifying the product.

 In the event of failure or abnormality (foul smells or excessive heat generation), contact

your retailer.

 To clean the product, wipe it gently with a soft cloth dampened with either water or mild

detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to

prevent the paint to be scraped or discolored. In addition, check and clean the sensor

window regularly to avoid malfunctions due to dirt on the window.

 The USB receiver is inserted in the controller. Do not touch the USB receiver when the

controller is activated. Doing so may cause a failure or a damage.

 Select a 3-meter or shorter extended cable when using the USB receiver remotely.

 Do not touch the product or connectors with a wet hand to avoid electric shock.

 The product cannot meet the IP65 if the battery cover is open. Keep the cover closed

when setting the product.

 The specifications of the product are subject to change without notice for enhancement

and quality improvement. Even when using the product continuously, be sure to read the

manual in the CONTEC’s website and understand the contents.

 When disposing of the product, follow the disposal procedures stipulated under the

relevant laws and municipal ordinances.

 Regardless of the foregoing statements, CONTEC is not liable for any damages

whatsoever (Including damages for loss of business profits) arising out of the use or

inability to use the CONTEC product or the information contained herein.

FCC PART 15 Class A Notice

NOTE

This equipment has been tested and found to comply with the limits for

a Class A digital device, pursuant to part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful

interference when the equipment is operated in a commercial

environment.

This equipment generates, uses, and can radiate radio frequency energy

and, if not installed and used in accordance with the instruction manual,

may cause harmful interference to radio communications. Operation of

this equipment in a residential area is likely to cause harmful interference

in which case the user will be required to correct the interference at his

own expense.

FCC WARNING

Changes or modifications not expressly approved by the party responsi-

ble for compliance could void the user's authority to operate the equip-

ment.

This device complies with part 15 of the FCC Rules. Operation is subject

to the following two conditions : (1) This device may not cause harmful

interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation

4. Initial settings

Step 1 Setting the Switch

Step 1-1 Open the battery cover and set the switch.

Step1-2 Set the slide switch (SW) to start.

Sensor information will be transmitted by turning on the PW.

Use the switches with a precision screwdriver.

When closing the battery cover, be careful not to compress the cable with

the cover.

* When replacing the battery, grip the battery connector and remove it.

-Place for settings

-Settings

Function

Switch Setting

PW Power Supply

Slide the switch to the left to turn on.

This starts up the product.

Step 2 Setting the Items

First, check the diameter of the signal tower and whether the tower has the buzzer or

not. Then, Set the holding ring and supporting parts to the product as described below.

Step2-1 How to set the holding ring (lower part).

* Select the correct ring size to match the diameter of the signal tower.

Step2-2 How to set the supporting parts.

* Check whether the tower has the buzzer or not.

The setting differs depending on the signal tower type.

Set the holding ring (upper part) to the supporting parts.

Step2-3 Setting the assembled parts instructed in Step2-2 to the product.

Pattern 1: Buzzer type

Align the section A of the supporting parts with the section B labeled " Buzzer type " on

the product and secure them.

Pattern 2: Normal type

Align the section A of the supporting parts with the section B labeled "Normal type" on

the product and secure them.

The place to set the supporting parts for each type.

Step 3 Setting the Product to the Tower

Step 3-1 Setting the product to the signal tower.

Step 3-2 Tie the product and the tower with the cable tie firmly on the section

indicated with C.

Step 4 Setting the Controller

Step 4-1 Double-check that the power of the controller is turned off.

Refer to the instructions below to set the SD card and the USB receiver into the

controller.

Step 4-2 Follow the instructions below to connect the computer, the controller, and the

power unit.

Step 4-3 Follow the procedure described below and set the network to make the IP

addresses as shown.

The product must set a unique IP address for the bold part (200 or 101) that is not used by

other devices on your network.

*If proxy is set to your PC, do not use the proxy.

1 Click the [Network & Internet] on [Windows Settings] screen.

2 Click the [Change adapter options] in [Network status].

3 Double-click the appeared [Ethernet]

4 Click the [Property] in [Ethernet Status] dialog box.

5 Double-click the [Internet protocol version 4(TCP/IPv4)] in [Ethernet Properties]

dialog box.

6 In the [Internet protocol version 4 (TCP/IPv4) property], set IP address and Subnet mask

as shown below.

Click the [OK] → the [OK] → the [Close] to close the dialog box and complete the

network setting.

7 Start the web browser on your computer. Enter IP address (10.1.1.101) of the controller

in the address bar, then press [Enter] key. The dialog box asking for the User name and

Password appears, enter them and click the [OK].

* For an actual operation, change User name and Password in [User name and

Password] from the Maintenance menu.

* After entering IP address and pressing [Enter] key, the “Security certificate” might

appear on the screen. Choose “Continue to this website”.

Step 4-4 On the web browser, go to "CONPROSYS Web Setting" - "Setting"- "Network" -

"Wired LAN", and set up wired LAN.

Enter the details (a), and click the “Set” button (b).

Time needs to be set daily for the CONPROSYS.

Go to "CONPROSYS Web Setting" - "Setting"- "Time".

Set the time on the "Local Time Setting" page displayed below.

Enter the present day and time, (or click the “Set the PC Time” button) and

click the "Update" button.

*You need to perform this setting whenever the CONPROSYS is powered OFF, then

powered ON again.

Step 4-5 Check whether the receiver (USB dongle) is identified by the controller.

From the Setting Menus, select and click the "Receiver Information".

If the "Receiver ID" and the "Receiver Version" are displayed, the receiver is identified by

the controller.

* If the receiver information is not displayed, it indicates that the receiver cannot be

identified properly. Check and confirm whether the receiver (USB dongle) is firmly inserted

into the CONPROSYS.

Ⓔ

Ⓕ

5. Monitoring Procedure

The following is the procedure to start monitoring of the facility with the factory defaults.

 Factory Defaults of the Signal Tower

Signal Tower

The 5-tier tower is used

(Top to Bottom) the setting order starts from Red,

Amber, Green, Blue, and White.

Assigned

condition

Color/Lighting pattern

Assigned condition

Red/Blinking slow

Stopping

Amber/

Continuous Lighting

In changeover

Green/

Continuous Lighting

Running

Blue/

Continuous Lighting

Running

White/

Continuous Lighting

Running

*If the signal power settings of yours are different from the above ones, change the

assigned condition.

Step 1 Assign the Transmitter

Step 1-1 Check the "ID" labeled on the side of the transmitter that performs monitoring.

Step 1-2 From the Setting Menus, select the "Transmitter Settings" and click the "Transmit-

ter Information".

Step 1-3 Click the "Add" button and open the "Transmitter Settings".

* If the transmitter information is not displayed, it indicates that the data are not received.

Check the transmitter again.

Step 1-4 Select the specified transmitter ID, and set the "Facility Name", then click the "Set"

button.

Step 1-5 You can see that the specified transmitter has been added.

* Repeat step 1-3 to 1-5 for as many transmitters to be set.

* The setting contents disappear when the power of the controller is turned off.

If you plan to use them again, go to Submenu, "Exit"-"Save", and click the "OK"

to save the contents.

Now, monitoring process will be activated.

Step 2 Perform Monitoring

From the main menu of the signal tower light sensor, click the items in the "monitoring screen ".

* The following monitoring images are displayed.

Refer to the Technical Manual on how to customize the monitoring images.

Condition monitoring (Andon)

This screen displays the running condition in real time of the facility for which monitoring

is set.

Condition Monitoring (Timeline Bars)

This screen displays the running condition of the facility for which monitoring is set in

chronological order on the Gantt chart.

Use the "SwitchGraph" button placed in the lower-right to check the current status of the

facility or the details of the running condition.

Transmitter Map Screen

This screen displays the transmitter map on the facility.

The sample map is registered upon the shipment.

Follow the steps described below and register your facility map for operations.

How to Register Map

1. From Monitoring Screens in the main menu, go to the "Graphical monitoring screen",

and click the "Editor" (C in Step2).

Click the map screen and select the imgOff in the "Property" tab.

2. Select "image" and upload the image file of your facility map.

3. Select the uploaded file and click the "OK" button.

(The example below is when "koujyou-1.jpg" file is uploaded as an image file of the

facility map.)

6. Switch Settings

Slide Switch

Name Function

Cross-line

Prevention

Transmission Cycle

Adjust Mode

Normal Mode

Problem Detect

Release

Normal Mode

Problem Detect

Mode

Transmit Control

Save Mode

Normal Mode

PW Power Supply Transmit Unable to Transmit

 Cross-line Prevention Switch (m3)

Cross-line Prevention Switch (m3) is used to prevent lines from crossing by changing the

transmission cycle.

Defaults

Use this switch when lines are crossing

with other transmitters. The cross-line

might be removed somewhat.

Normal Mode

 Problem Detect Release Switch (m2)

Problem Detect Release Switch (m2) is used to detect the problems for the top light on the

signal tower.

Defaults

Perform detection at regular intervals.

When the top light of the signal tower

lights up, monitor the lighting status at

the present time.

This is the example when the 0400E74E is

selected for "Transmitter ID", and Facility-A

is selected for the "Facility Name".

Select this to view and edit the

condition monitoring

(Andon style group monitoring).

You can specify the display day or time

as you like. Moreover, seven previous

days before the displayed day can be

viewed simultaneously.

A line

B line

Product space

Shipment space

Select this to view and edit the

condition monitoring

(Timeline Bars).

Select this to view and edit the

transmitter map.

This displays the CSV format files of

log.

Ⓖ

 Transmit Control Switch (m1)

Transmit Control Switch (m1) is used to change the transmission cycle.

Defaults

Transmit the conditions of signal

tower every 150 seconds.

Transmit the conditions of signal tower

every five seconds.

 Power Supply Switch (PW)

Power Supply Switch (PW) is used to transmit data.

Defaults

Transmit the obtained data. Unable to transmit the obtained data.

Push Switch

Name Function Purpose

PAIR

Pairing Switch

Transmit ID data of the transmitter.

RST

Reset Switch

Reset the conditions.

7. Product Nomenclature and

Physical Dimensions

8. Specifications

Item

Description

Wireless

specification

Standard

EnOcean

Frequency

902.875MHz

Transmission output

1dBm [typ.]

Data rate/modulation type

125 kbps/FSK

Antenna shape

Helical antenna

Communication distance

300m

(Values measured in an open space)

The number of sensors can

be set

Power

specification

Power generation element

Solar cell (ECS300)

Auxiliary battery

Industrial lithium battery (BR-1/2AA: Panasonic)

Battery life

Up to three years *1

Sensor

Detect wavelength

400nm - 800nm (sensor specification)

Sensitivity adjustment

method

Adjustment (16 levels)

Light-on illuminance

1000lx or more *2

Light-off illuminance

600lx or less *2

Blinking detect frequency

0.4Hz - 2.8Hz

The number of sensors

Up to 5 tiers

Resistance

environment

Operating ambient

temperature

-20°C - +60°C

Operating ambient

humidity

10 - 90%RH (No condensation)

Vibration resistance

10 - 58.1Hz /semi-amplitude vibration 0.15mm,

58.1 - 150Hz/20m/s 80 minutes each in X, Y, and

Z directions

Shock resistance

15G half-sine shock for 11ms in X, Y, and Z

directions

(JIS C 60068-2-27-compliant, IEC 60068-2-27-

compliant)

Applicable signal tower

Produced by PATLITE Co., Ltd.

Signal Tower LR4, LR5, LR6, and LR7 series *3

Physical dimensions (mm)

328(W) x 60.7(D) x 41.6(H)

Weight

150g

Standard

IP65, RoHS-compliant, FCC lass A

*1 It is a lifetime when the product is used with the economy drive mode (slide switch m1

setting) under the condition of 25 deg. C, for 12 hours in the day time (800lx) and 12 hours in

the night time (0lx).

Note that the product can semi-permanently operate with the economy drive mode (slide

switch m1 setting) under the condition of 800lx at all times.

*2 It indicates the value measured by the illuminance meter (CENTER530) for the emission of the

white LED (NSSL157AT-H3).

*3 This product can be used along with the signal towers fit in the listed specifications (lighting

section 40mm - 41.5mm pitch, and φ40-φ70).

If you intend to use the different signal tower from the listed ones, please try the engineering

sample before purchasing.

CONTEC CO., LTD.

3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan

http://www.contec.com/

No part of this document may be copied or reproduced in any form by any means

without prior written consent of CONTEC CO., LTD.

NA07180 (LYXW933) 07172020_rev3 [02072020] July 2020 Edition

Contec CPS-PAV-AE01-US Owner's manual

Brand: Contec

Model: CPS-PAV-AE01-US

Type: Owner's manual

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Contec CPS-PAV-AE01-US Owner's manual

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