© Öhlins Racing AB. All rights reserved. Any re-
printing or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Printed in Sweden.
Mounting Instructions YA716_0 Issued 2007 01 10
These instructions and other documents
can be downloaded from
www.ohlins.com
Mounting Instructions
Kit Contents:
Part no. Pcs.
Shock absorber YA716 1
Bracket 20029-01 1
Screw 01046-01 2
Öhlins Sticker black 00191-13 2
Öhlins Sticker white 00191-20 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07241-02 1
Before installing this shock absorber,
check the contents of the kit listed
below. If anything is missing, please
contact your nearest Öhlins dealer.
SHOCK ABSORBER YA716
for Yamaha XV 1900 Midnight Star
Before installing this product, read the Öhlins Owner’s Manual!
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Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00 Fax +46 8 590 025 80
www.ohlins.com
WITH SET-UP DATA
During storage and transportation,
especially at high ambient tempera-
ture, some of the oil and grease used
for assembling may leak and stain
the packaging. This is in no way det-
rimental to the product, wipe off the
excessive oil/grease with a cloth.
Always ensure that the basic settings made by
Öhlins are intact.
Set-up Data
Spring preload 13 mm
Rebound damping 14 clicks
Shock absorber length 311,5
+0
mm
Stroke 42,5 mm
Spring 21115-69
Free spring length 150
+0
mm
ADJUSTMENTS
1
2
3
1
2
3
-12
-3
Spring Preload
Turn the knob on the hydraulic preload
adjuster to set the spring preload. Turn
clockwise to increase the preload, turn
counter clockwise to deacrease it.
Rebound
Turn the wheel on the piston shaft above
the end eye/bracket. Turn clockwise to
increase damping, turn counter clock-
wise to decrease.
NOTE!
When delivered the Öhlins shock absorber
is dialed to the recommended settings for
the specifi c vehicle model. If you have
changed the setting, reset according to
the following:
The adjuster has a right hand thread.
Turn the adjuster clockwise to fully
closed (pos. zero [0]). Turn counter clock-
wise to open and count the clicks until
you reach the recommended number
(see Set-up Data).
CAUTION!
Do not use force, delicate sealing surfaces
can be damaged. Handtighten only.
Length
We recommend you to adjust the length
before installing the shock absorber to
the vehicle. Use two wrenches. Hold
the upper nut with one hand and at the
same time loosen the lock nut (lower nut).
Turn the end eye/ bracket to the desired
length. Lock the lock nut.
Tightening torque: 40 Nm
WARNING!
The adjustable end eye/bracket must not be
threaded out more than that the groove is fully
visible beneath the lock nut. This is maximum
length. After adjusting, make sure that the lock
nut is tightened.
13
NOTE!
The hose to the
hydraulic preload
adjuster behind the
brake fl uid hose.
HOW TO INSTALL
1
Put the motorcycle on a workstand so that the
rear wheel barely touches the ground.
WARNING!
Make sure the vehicle is securely supported so
that it will not tip.
2
Loosen the screws on the exhaust system as
indicated with the red arrows in the fi gure.
3
On the left side of the vehicle, loosen the en-
gine fi xing screw, without removing it.
4
Remove the front attachment of the original
shock absorber by loosening the nut. Gently
fold out the exhaust system and pull out the
screw from the right side. Finally, push the col-
lar from the left side, so that the front attach-
ment can be removed.
5
At this point, we recommend you to remove
the rear wheel. Consult your vehicle service
manual for correct procedure.
7
Install the Öhlins shock absorber. Lead the hy-
draulic preload adjuster hose between the two
pull rods, above the rear swing arm and out on
the right side of the vehicle. Temporarily leave it
there while fastening the shock absorber.
NOTE!
Lower the motorcycle so that the shock
absorber is slightly compressed, before tighten-
ing the screws.
NOTE!
Recommendation! Before installing the Öhlins
shock absorber:
• clean the vehicle thoroughly
• adjust the length of the shock absorber (check
the headlight angle after adjusting the length!)
Remove the tie
wraps that fi x
the brake hose
to the frame.
2
4
8
Fasten the front and the rear attachments and
the pull rods, but do not tighten yet.
9
Reinstall the rear wheel.
Remove the screws
to the brake cylinder,
two on the cover and
two in the bracket.
10
Tighten the screws of the front and rear attach-
ment and the triangle link.
11
Fasten the bracket to the hydraulic preload
adjuster with the screws provided in this kit.
12
Remove the right side passenger foot peg.
Remove the two screws on the frame bracket
and gently fold out the brake fl uid hose.
13
Install the hydraulic preload adjuster and
the bracket to the lower screw of the frame
bracket. See fi gure.
Rear wheel removed
14
Reinstall the passenger foot peg. Attach the
exhaust system properly. Make sure that all
parts are installed in the same way as they
were before the installation.
NOTE!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the sus-
pension is being fully compressed or extended.
Triangle link
3
4
4
rear
attachment
front attachment
7
collar
screw
nut
7
Hydraulic preload
adjuster hose
front
View from the rear
Hydraulic
preload
adjuster
v-belt
swing arm
WARNING!
It is advisable to have an Öhlins dealer install the
shock absorber.
6
Remove the rear attachment of the original
shock absorber. Remove the original shock
absorber downwards.
WARNING!
Make sure that the hydraulic preload adjuster
hose runs in soft bends. Also check that it does
not come in contact with the exhaust pipe or
any sharp edges.
ÖHLINS
13
hose to the
hydraulic adjuster
brake fl uid hose
frame
bracket
12
View from the rear,
right side
Hydraulic
preload
adjuster
Frame
bracket
-
1
-
2
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