MOTO FACTORY MOTOXBIKE Quick Assembly Manual

Category
Bicycles
Type
Quick Assembly Manual
Quick Assembly Guide
QUICK ASSEMBLY GUIDE
The assembly of the bike should not take you too long but that will depend on your expertise.
There are several stages to assembly and we recommended that they are done in this order.
(1) Removing Packaging
(2) Attach Front Wheel
Remove all outer packaging including (1) Cardboard (2) Staples (3) Tape (4) and
dispose of in a responsible manner. Once this is done remove the partly assembled
bicycle from the carton and place on a flat surface. You will notice some parts are
attached to the frame of the bicycle with cable ties. When removing the cable ties be
careful not to scratch the paintwork or otherwise damage your bike during this
process. Remove the plastic fork brace & wheel nut protectors and dispose of in a
responsible manner.
Insert the front wheel into the forks taking care to ensure that the locating washers are
on the outside of the forks. Locate the washer into the hole in the fork leg and screw
in the wheel nut. Tighten using the multitool to 22-25nm
Quick Assembly Guide
(3) Adjust Front Brake
Attach cable pipe to cable bracket
Start of by squeezing the two brake arms together and locate and attach the inner
steel cable pipe to the cable bracket.
To adjust the balance of the brakes
The “V” brake assembly should pull evenly from either side and the brake blocks
should contact the rim simultaneously. If not you should adjust the balance the spring
tension of each brake arm individually
Inner cable adjustment
Loosen the cable fixing bolt and squeeze the two brake arms together until the cable
feeds through the bolt (Pull through if necessary) Ensure that the clearances between
the left and right shoes and the rim is 2mm. Tighten the cable fixing bolt.
Quick Assembly Guide
(4) Attach Handlebars
Stem cap and front mudguard
Remove the black plastic stem bolt protector from the bottom of
the handlebars. For the front mudguard attach the metal bracket
with the loop (You will notice a “V” section at the back of the
loop) and Insert this into handlebar stem and tighten.
Insert the handlebar stem
Insert the handlebar stem into the head tube ensuring that the minimum insertion
mark is not exceeded. The minimum insertion line is clearly marked on the handlebar
stem and this should not be visible once the handlebar stem has been inserted. You
must ensure that the handlebars are aligned correctly with the front wheel. Now you
need to tighten the handlebar stem expander bolt using to multitool (To 20nm) you
should check thoroughly that the handlebars are secure.
Quick Assembly Guide
The pedals are attached to the bike by screwing them into the pedal arms. Each
pedal is marked clearly R for right and L for Left. Use the multitool and tighten to
40 nm. Check for the letters “L” or “R” either as stickers or on the ends of the
pedals to show which side the pedal needs to be fitted to.
(5) Attach Pedals
To fit the right hand pedal
1. Fit to chain side of cycle.
2. The pedal tightens in an clockwise direction
3. Locate thread by hand, fit and tighten.
4. Use the multitool to finish tightening.
1. Fit to NON chain side of cycle.
2. The pedal tightens in an anti-clockwise direction
3. Locate thread by hand, fit and tighten.
4. Use the multitool to finish tightening.
To fit the left hand pedal
Quick Assembly Guide
Remove the outer axle nut and washer from the rear wheel axle. Place the brace
stabiliser clamp onto the axle and align the clamp so that the notch on the clamp
fits into the rear frame drop out. Next, place the stabiliser arm onto the axle locat-
ing it over the clamp and replace the washer and axle nut. Tighten the axle nut
securely (to 22-25nm) making sure that the wheel-brace stays in the proper verti-
cal position.
The brakes on your bicycle should have been partly adjusted; however it is
important to check the adjustment of your brakes before your first ride. To adjust
the rear band brake loosen the cable fixing bolt. One loosened squeeze the two
end parts together pull the cable through and simultaneously tighten the fixing
bolt. Check the brake tension by depressing the brake lever on the handlebar.
(6) Attach Stabilisers
(7) Adjusting Rear Band Brake
Quick Assembly Guide
The Turbospoke® fits to the rear chain stay on the opposite side to the
chain. It is fitted exactly as per the fitting instructions included in the
Turbospoke® box, however when putting the bolt through the black
clamp (Right side), it should also pass through the hole on the specially
designed frame bracket as shown.
(8) Turbospoke®
(1) Clip on black clamp (2) Align with bracket (3) Insert and tighten bolt (4) See Turbospoke® Box
Quick Assembly Guide
Unique Bike Co Ltd
25 Rochdale Lane
Heywood
Manchester
United Kingdom
OL10 1PG
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MOTO FACTORY MOTOXBIKE Quick Assembly Manual

Category
Bicycles
Type
Quick Assembly Manual

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