HERO Xtreme Owner's manual

PREFACE

Thank you for selecting a Hero MotoCorp XTREME. We wish you many miles of continued

riding pleasure in the years ahead.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,

safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets

which are environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp XTREME. Please take time to read it carefully. As with any fine machine,

proper care and maintenance are essential for trouble-free operation and optimum

performance.

Let us make this world a safer, healthier and more environment friendly place.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

NOTE

Pg. No.Pg. No.

CONTENTS

Pg. No.

PARKING/TOOL KIT/FIRST AID KIT 28

RIDING/BRAKING 27

SAFE RIDING TIPS 4

MOTORCYCLE IDENTIFICATION 1

PRODUCT SPECIFICATION 2

ACCESSORIES & MODIFICATIONS 5

TIPS FOR HEALTHY ENVIRONMENT 6

MOTORCYCLE VIEWS 7

PARTS FUNCTION 10

îInstruments & indicators 10

îIgnition switch 11

îLED panel/Digital clock 12

îOdometer/Tripmeter/Service reminder indicator 13

îRight handlebar controls 14

îLeft handlebar controls 13

îSteering lock 15

îSide stand indicator/Side stand switch 15

îMobile charging socket 16

ANTI-THEFT TIPS 5

îImmobilizer 17

îFuel tank 19

ENGINE OIL TOP UP PROCESS 21

ENGINE OIL REPLACEMENT 22

TYRES 22

STARTING THE ENGINE 26

PRE-RIDE INSPECTION 25

AIR CLEANER DRAIN TUBE/ENGINE OIL 21

îSeat lock 20

îFuel valve 18

îStop lamp switch 48

îDrive chain slider 41

HERO GENUINE PARTS

îBattery 45

îAir cleaner 33

îFuse replacement 47

îBrake wear indicators 44

îMaintenance schedule 30

îThrottle operation 35

îCarburetor/Clutch 37

MAINTENANCE 29

îOil screen filter & Centrifugal filter 32

îValve clearance 35

îRear brake 43

îHeadlamp adjustment/Suspension 48

îFront wheel removal 49

WASHING THE MOTORCYCLE 52

îRear wheel removal 50

îImportance of maintenance 29

AIR SUCTION VALVE 52

BASIC TROUBLE SHOOTING 53

SAFETY PRECAUTIONS 29

îSpark plug 32

îDrive chain 38

îFront brake 42

ROAD SIGNS 55

WARRANTY DETAILS

CATALYTIC CONVERTER 52

ZONAL/REGIONAL/AREA OFFICES

VIN and Engine No. may be required:

1. During registration of the motorcycle.

2. For dealing with Legal & Insurance Departments.

Location: Stamped on the right side of the

steering head tube.

VIN: MBLXXXXAAYZXYYYYY

Location: Stamped on the lower side of the

left Crankcase.

MOTORCYCLE IDENTIFICATION

Engine No.: XXXXEEYZXYYYYY

Model: XTREME

VIN Engine

Variants

XXXXEE Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

MBL XXXXAA Y Z X YYYYY

Manufacturer

code Vehicle

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

Cast wheel/Electric start/Front Disc/Rear Drum AA

AB EE

EE

Vehicle Identification Number (VIN) Engine No.

Cast wheel/Kick start/Front Disc/Rear Disc

1

MBLXXXXAAYZXYYYYY

XXXXEEY

ZXYYYYY

SPECIFICATIONSITEM

Overall length

Overall width

Overall height

Wheelbase

2060 mm

765 mm

1145 mm

1325 mm

PRODUCT SPECIFICATION

Dimensions

Ground clearance 145 mm

Kerb weight 145 kg (Front Disc/Rear Drum/Kick/Self)

146 kg (Front Disc/Rear Disc/Kick/Self)

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance

Idle speed

Front Suspension

Rear Suspension

1.2 litres at disassembly and 1 litre at draining

12.3 litres (Minimum)

1.5 litres (Usable reserve)

175 ml

10.6 kW (14.4 Ps) @ 8500 r/min

12.80 N-m @ 6500 r/min

57.3x.57.8 mm

9.1:1

149.2 cc

NGK-CPR 8 EA9, BOCHE UR4DC

0.8-0.9 mm

0.08 mm

0.12 mm

1400±100 r/min

Telescopic Hydraulic Type

Rectangular Swing Arm with 5 Step Adjustable

Gas Reservoir Suspension

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

Hydraulic brake fluid Castrol Q Stop-DoT 4/DoT 3

Weight

2

Saddle height 795 mm

PRODUCT SPECIFICATION SPECIFICATIONSITEM

*MF stands for Maintenance Free

**MFR stands for Multi-Focal Reflector

Fuse 2A, 10A, 15A, 20A

Brakes Dia. 240 mm

Dia. 130 mm/220 mm (Optional)

Front (Disc type)

Rear (Drum/Disc type)

12V-1.3W/1.96W (LED)

Primary reduction

Final reduction

st

Gear ratio, 1

rd

3th

4

Battery

Alternator

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal/Hi Beam indicator

Position lamp

3.3500 (67/20)

3.0714 (43/14)

3.0769 (40/13)

1.7895 (34/19)

1.3043 (30/23)

1.0909 (24/22)

12V-4Ah, *MF Battery

125W

Kick/Electric Start

Transmission

Electricals

nd

2

12V-35/35W Halogen Bulb-**MFR

12V-5Wx3

LED

12V-1.2W

LED

12V-10Wx4-**MFR (Amber bulb with clear lens)

Tyre size 80/100x18-47P (Tubeless tyre)

110/90x18-61P (Tubeless tyre)

Front

Rear

th

50.9375 (30/32)

3

Caster angle 26°

Trail length 96 mm

Gear box 5 Speed constant mesh

Licence plate lamp 12V-5W

Immobilizer malfunction indicator LED

Side stand indicator

Service reminder indicator 12V-1.2W

LED

îRide defensively and at a steady speed

(between 40-50 km/hr).

îWhile riding, sit in a comfortable position

with your legs close to fuel tank.

îAlways wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

îAlways conduct simple pre-ride inspection

(page 25).

îDuring night time, dip headlamps of your

motorcycle for oncoming traffic, or when

following another vehicle.

îFor stopping motorcycle, use both brakes

simultaneously, keeping throttle in the close

position.

îTake care of loose/hanging clothes while

solo/pillion riding.

îRespect road signs and obey traffic rules for

your own safety and that of others on the

road (page 55 & 56).

îGive way to others on the road and signal

before you make a turn.

îTo make yourself more visible, wear bright

reflective clothing that fits well.

îGet your motorcycle serviced regularly by

the Authorised Hero MotoCorp workshop.

îNever touch any part of the hot exhaust

system like muffler.

îDo not cross the continuous white/

yellow line in the center of the road, while

overtaking.

îDo not attach large or heavy items to the

handlebars, front forks, or fenders.

îNever use cell phone while riding the

motorcycle.

îDo not litter the road.

îNever take your hands off the steering

handle while riding.

îAvoid sudden acceleration, braking and

turning of your motorcycle.

îNever ride under the influence of alcohol or

drugs.

îConcentrate on the road and avoid talking

to the pillion rider or others on the road.

îNever shift gears without disengaging the

clutch and closing the throttle.

SAFE RIDING TIPS

Do's: Don't:

4

îMake sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or

steering travel, affect your riding position or

interfere with operating any controls.

îBe sure electrical equipment does not exceed

the motorcycle's electrical system capacity

(page 3). A blown fuse can cause a loss of

lights.

îDo not pull a trailer or sidecar with your

motorcycle. This motorcycle was not

designed for these attachments, and their

use can seriously impair your motorcycle's

handling.

Modifying your motorcycle or using non-

Hero MotoCorp accessories can make your

motorcycle unsafe. Before you consider

making any modifications or adding an

accessory, be sure to read the following

information.

ACCESSORIES & MODIFICATIONS We strongly advise you not to remove any

original equipment or modify your

motorcycle in any way that would change its

design or operation. Such changes could

seriously impair your motorcycle's handling,

stability and braking, making it unsafe to

ride. Removing or modifying your lamps,

mufflers, emission control system or other

equipment can also make your motorcycle

illegal.

Modifications

îImproper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

îFollow all instructions in this owner's manual

regarding accessories and modifications.

WARNING

_______________________________________________________

îPut your name, address and phone number

in this Owner's Manual and keep it in your

motorcycle at all times.

ADDRESS: _______________________________________

ANTI-THEFT TIPS

îAlways lock the steering and never leave the

key in the ignition switch .

îPark your motorcycle in a locked garage

whenever possible.

îUse an additional anti-theft device of good

quality.

îMany times stolen motorcycles are identified

by information in the Owner's Manuals that

are still with them.

NAME: _____________________________________________

PHONE NO : _____________________________________

Accessories

5

îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points

to save fuel and reduce pollution, if the waiting period is long.

îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast

once every 3 months or as notified by the government from time to time.

îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned

regularly, which will also help reduce pollution and improve vehicle performance & fuel

efficiency.

The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.

îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp

workshop, as per the service schedule, for an optimum performance and keep the emission

level under check.

îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible

spares and accessories can upset or deteriorate your motorcycle’s running condition.

îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil

recommended by Hero MotoCorp and make sure you change it every 6000 km (with top up

every 3000 kilometres) to keep the engine fit and environment healthy.

îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or

defective mufflers, excessive noise will cause headaches and discomfort.

SOME TIPS FOR HEALTHY ENVIRONMENT

6

(13) Service reminder indicator

(1) Turn signal switch

(2) Horn switch

(3) Headlamp dimmer switch

(4) Clutch lever

(5) Passing switch

(6) Rear view mirror

(7) Choke lever

(8) Set button

(9) Immobilizer malfunction indicator

(10) Neutral indicator

(11) Tachometer

(12) Side stand indicator

(14) Turn signal indicator

(15) High beam indicator

(16) LCD panel

(17) Mode button

(18) Front master cylinder

(19) Front brake lever

(20) Headlamp switch

(21) Throttle grip

(22) Starter switch

(23) Ignition switch with Immobilizer

(24) Leg guard

(25) Fuel tank cap

*Accessories and features shown may not be part of standard fitment.

MOTORCYCLE VIEWS

TOP VIEW

7

1

6

3

2

4

5

11 14

13

12

8910 15

7

16 17 18

19

20

21

22

23

24

25

(6) Rider foot rest

(3) Starter motor

(2) Fuel valve

(5) Main stand

(1) Air suction valve

(4) Gear shift pedal

(8) Pillion foot rest

(7) Side stand

(11) Rear grip

(9) Women pillion step (Optional)

(10) Saree guard

(12) Side cover left

(13) Side stand switch

(14) Front visor

(15) Headlamp

(16) Front left turn signal lamp

(17) Front fender

(18) Side reflex reflector

*Accessories and features shown may not be part of standard fitment.

LEFT SIDE VIEW

8

MOTORCYCLE VIEWS

124567 9

8

3

12

10

11

13

14

15

16

17

18

(1) Rear disc (Optional)

(2) Battery compartment (inside)

(3) Rear master cylinder (Optional)

(4) Brake pedal

(6) Kick starter pedal

(7) Carburetor

(5) Oil level dipstick

(9) Front disc

(8) Front caliper assembly

(10) Rear brake fluid

(12) Fuse box/Document &

(11) Seat

reservoir (Optional)

Tool kit compartment

(14) Rear reflex reflector

(13) Tail/stop lamp

(16) Licence plate lamp

(15) Right rear turn signal lamp

(17) Rear caliper assembly

(Optional)

(18) Exhaust muffler

*Accessories and features shown may not be part of standard fitment.

9

MOTORCYCLE VIEWS

RIGHT SIDE VIEW

12345678 9

10

11

12

13

15

14

16

17

18

PARTS FUNCTION

Instruments and Indicators

The indicators are in the speedometer panel

above the headlamp. The functions are as

below.

3

1

2

4

678 5910

11

12

Sl. No. Description Function

(1)

(2)

(3)

Set button Button when long pressed resets tripmeter to zero.

Mode button Switches display between Odometer, Tripmeter-A & B

Odometer Shows accumulated mileage (page-13)

High beam indicator Light glows when headlamp is in Hi-Beam

(4) Service reminder

indicator Display when a service is due (page 13)

Side stand indicator Light glows when vehicle is parked on the side stand

Speedometer Indicates riding speed

Tripmeter A & B Shows the distance traveled during a trip after setting

to zero (page-13)

Fuel gauge Indicates approximate fuel quantity

Neutral indicator Light glows when vehicle is in neutral position

Turn signal indicator Flashes when turn signal switch is operated

Immobilizer indicator

Light glows and goes off when ignition key is turned “ON”

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

10

The LCD panel illuminates & initial display of

multi function digital segments are displayed. The

tachometer needle and the fuel gauge needle will

swing to the maximum scale once and back to its

normal position. The engine can be started. Turn

signal lamp, Horn, Tail/Stop lamp, Fuel gauge,

Pass lamp, Position lamp & Neutral indicator will

be functional.

Key cannot be removed

Engine cannot be started and no electrical

system will be functional. Key can be removed

Steering can be locked Key can be removed

“LOCK”

“ON” ( )

“OFF” ( )

“LOCK” Position

Ignition switch

(1) Ignition key

(2) Lock position

(3) “OFF” position

1

2 3

4

11

( )

“OFF”

Position/Lock Open

“ON”

Position

( )

Key Removal

Function

Key Position

îTo set the hour, press Mode Button (3)

until the desired hour is displayed.

îTo set the minute press Mode Button (3) until

the desired minute is displayed. The minute

display will return to " " when " " is reached

without affecting the hour display.

LED PANEL

îPress and hold Set Button (2) and Mode

Button (3) simultaneously for more than 2

seconds. The clock will be set in the adjust

mode with the hour's digit display blinking.

DIGITAL CLOCK

îTurn the ignition switch "ON".

Digital Clock (1) shows hour and minute. To

adjust the time, proceed as follows :

1

2

3

456

11

7

8

9

10

x1000rpm

MODE

SET

km/h

AM

km

TRIP

A

E

F

3

1

2

·The time advances fast when the button is

pressed and held.

îPress the Set Button (2). The minutes

display starts blinking.

·AM will change to PM after 12.

·The time is advanced by 1 hour each time

the button is pressed.

1

2

3

456

11

7

8

9

10

x1000rpm

MODE

SET

km/h

AM

km

TRIP

A

E

F

3

1

2

3

456

11

7

8

9

10

x1000rpm

MODE

SET

km/h

AM

km

TRIP

A

E

F

2

12

1

2

3

456

11

7

8

9

10

x1000rpm

MODE

SET

km/h

AM

km

TRIP

A

E

F

3

The Odometer (1) shows accumulated distance

traveled.

Push the Mode button (4) to select Odometer,

Tripmeter-A or Tripmeter-B. Tripmeter-A

ODOMETER/TRIPMETER

The Tripmeter shows distance traveled since

trip meter was reset last time. There are two

tripmeters, Tripmeter-A (2) and Tripmeter-

B (3).

·The time advances by 1 minute, each

time the button is pressed.

·The time advances fast when the button is

pressed and held.

îTo end the adjustment press Set Button

(2). The display will stop flashing

automatically and the adjustment will be

saved or if the button is not pressed for

about 30 seconds.

The clock will reset " " if the battery is

disconnected.

NOTE

AM :

km.

TOTAL

km..

TRIP A

km..

TRIP B

1

2

3

456

11

7

8

9

10

x1000rpm

MODE

SET

km/h

AM

km

TRIP

A

E

F

4

53

1

2

SERVICE REMINDER INDICATOR

The indicator shall start blinking when the

vehicle covers kilometers as specified in the

maintenance schedule. The indicator will keep

on blinking throughout the kilometer interval

for a particular service and will stay “ON”

thereafter.

The Odometer can be displayed from "0 to

999999" kms.

When Tripmeter is selected long press the Set

button to reset Tripmeter to zero.

or Tripmeter-B can be displayed upto

99999.9 kms. If the Tripmeter exceeds

"99999.9" kms it will return to "0.0" kms

automatically.

The Service Reminder Indicator (5) is to

indicator to an user to bring the vehicle to an

Authorised Hero MotoCorp workshop for service.

The Service Reminder Indicator can be reset

at an Authorized Hero MotoCorp workshop.

LEFT HANDLEBAR CONTROLS

3

1

2

4

13

There is a clutch switch provided for the safety

of the rider. The motorcycle cannot be started

by electric starter switch until the clutch lever is

operated when the vehicle is engaged in gear.

6. Clutch Switch

5. Pass Lamp Switch

Press the pass lamp switch to operate the pass

lamp.

To apply choke, pull the lever downwards

towards the rider, as directed on the switch.

Press the switch upwards for High Beam and

downwards for Low Beam.

Press the switch to operate the horn.

1. Headlamp Dimmer Switch

IMPORTANT : To switch off the turn signal

after completing the turn, gently push the

switch inside.

3. Horn Switch

2. Turn Signal Switch

Shift the turn signal switch sideways for

Right/Left indications and leave it to come

back to its normal position on its own.

4. Choke Lever

5

Do not accelerate during starting when the

choke is on.

NOTE

6

RIGHT HANDLEBAR CONTROLS

1

2

1. Headlamp switch

The switch has three position.

marked by red dot.and

14

STEERING LOCK

2. Starter Switch

Ensure starter switch (2) is operated when the

vehicle is in neutral. If the vehicle is engaged in

gear, press the clutch lever before operating

the starter switch. Release starter switch after

the engine has started.

(1) Ignition key

îTail/Stop lamp

îPosition lamp

îConsole light

Headlamp “ON”

Position Action

“OFF”

Following is “ON”

Never hold starter switch continuously for

more than 5 seconds as continuously cranking

of engine will drain the battery.

CAUTION

1

SIDE STAND INDICATOR

Steering lock is within the ignition switch, turn

the key (1) to “OFF” position & turn the

handle bar towards left or right & push the key

downwards & turn towards "Lock" position.

After locking take out the key.

When the side stand is down ignition switch

“ON” ( ), an indicator lamp glows in the

speedometer panel.

For the safety of the customer a side stand

indicator (1) is provided.

1

(1) Side stand indicator

SIDE STAND SWITCH

A side stand switch (2) is provided in the side

stand (3). When the vehicle is parked on side

stand, with the Ignition Switch “ON”, the side

stand indicator lamp glows on the

speedometer panel.

îWhen the side stand is down, the vehicle

can be started only in neutral by

kick/electric start.

15

îThe ignition system will go “OFF” if the

rider puts the side stand down in vehicle

running condition, while the gear is

engaged.

3

2

(2) Side stand switch (3) Side stand

Please maintain battery in healthy condition,

otherwise points A and B will not work, if

battery is dead or removed.

CAUTION

MOBILE CHARGING SOCKET

To connect a mobile phone charger, first remove

the socket cap from the mobile charging socket

and then plug in the charger to it.

A mobile charging socket (1) with a socket

cap (2) located inside the tool kit

compartment (3) is provided in your

motorcycle under the seat to charge your

mobile phone safely while riding.

Use of non-standard adaptor may cause

damage to the mobile phones. Hero

MotoCorp will not be responsible for damages

caused due to use of non standard adaptor.

3

1

2

(1) Mobile charging socket (2) Socket cap

(3) Tool kit compartment

îThis socket is only for charging a mobile

phone. Charging/connecting any other device

like cigarette lighter, torch etc., may lead to

damage of the socket/ blown fuse.

îAlways place the mobile phone in a soft clean

cloth/towel to avoid any damage due to road

shocks while riding.

îDo not leave the mobile phone and charger in

the tool kit compartment when the motorcycle

is parked.

îMultiple charging of mobile phones has to be

avoided, simultaneous charging may lead to

slow or no charging.

îCharge your mobile phone only when the

engine is operational/while riding. Charging

the mobile phone when the engine is “OFF”

would lead to early discharge of battery.

CAUTION

16

NOTE

îDo not apply any soap solution, oil or grease

inside the mobile charging socket.

îAny personal belongings have to be removed

before water washing to avoid damage.

îAlways keep the mobile charging socket cap

closed after use to prevent dust or water

entry during rains/water wash.

îDo not direct water jet towards the socket

even with cap closed to avoid any short

circuit, always dry the area using a dry cloth

or moisture free compressed air before use.

IMMOBILIZER

You have been provided with 2 ignition keys at

the time of purchase of your xtreme motorcycle.

While you would be using one ignition key, the

other one has to be kept safely.

Your xtreme motorcycle is provided with an

immobilizer system. This is an anti-theft device

built into the ignition system, which prevents the

engine to start without an authorised key.

NOTE

îIn the eventuality of any one of the ignition

key(s) getting lost, you should immediately

register a complaint with the local Police

and approach the nearest Hero MotoCorp

Authorised Dealer with following documents

for further assistance

- Vehicle registration copy

- Insurance copy

- Copy of police registered complaint,

preferably FIR

nd

- 2 Ignition key

An immobilizer indicator lamp is located on

the speedometer panel.

In normal conditions, once the ignition key is

turned “ON”, the lamp glows and goes “OFF”

immediately.

înd

You should get the 2 ignition key deactivated

and request for fresh key. Pairing is to be

carried out for both the keys.

1

(1) Immobilizer indicator lamp

If there is a malfunction in the immobilizer

system, the immobilizer indicator lamp (1)

would glow continuously and start blinking

after 10 seconds after the ignition switch is

turned “ON”.

The Immobilizer antenna/receiver is located in

the lower area of the ignition switch. The blue

LED would blink continuously when the vehicle

is parked and the ignition key is removed. This

would also help you to locate your motorcycle

when it is parked in a dark area.

In this case, contact your nearest Hero

MotoCorp Authorised Dealer for assistance.

17

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HERO Xtreme Owner's manual

HERO Xtreme Owner's manual

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