HERO Xtreme Owner's manual

Type
Owner's manual
PREFACE
Thank you for selecting a Hero MotoCorp XTREME. We wish you many miles of continued
riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.Pg. No.
CONTENTS
Pg. No.
PARKING/TOOL KIT/FIRST AID KIT 28
RIDING/BRAKING 27
SAFE RIDING TIPS 4
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
ACCESSORIES & MODIFICATIONS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
îInstruments & indicators 10
îIgnition switch 11
îLED panel/Digital clock 12
îOdometer/Tripmeter/Service reminder indicator 13
îRight handlebar controls 14
îLeft handlebar controls 13
îSteering lock 15
îSide stand indicator/Side stand switch 15
îMobile charging socket 16
ANTI-THEFT TIPS 5
îImmobilizer 17
îFuel tank 19
ENGINE OIL TOP UP PROCESS 21
ENGINE OIL REPLACEMENT 22
TYRES 22
STARTING THE ENGINE 26
PRE-RIDE INSPECTION 25
AIR CLEANER DRAIN TUBE/ENGINE OIL 21
îSeat lock 20
îFuel valve 18
îStop lamp switch 48
îDrive chain slider 41
HERO GENUINE PARTS
îBattery 45
îAir cleaner 33
îFuse replacement 47
îBrake wear indicators 44
îMaintenance schedule 30
îThrottle operation 35
îCarburetor/Clutch 37
MAINTENANCE 29
îOil screen filter & Centrifugal filter 32
îValve clearance 35
îRear brake 43
îHeadlamp adjustment/Suspension 48
îFront wheel removal 49
WASHING THE MOTORCYCLE 52
îRear wheel removal 50
îImportance of maintenance 29
AIR SUCTION VALVE 52
BASIC TROUBLE SHOOTING 53
SAFETY PRECAUTIONS 29
îSpark plug 32
îDrive chain 38
îFront brake 42
ROAD SIGNS 55
WARRANTY DETAILS
CATALYTIC CONVERTER 52
ZONAL/REGIONAL/AREA OFFICES
VIN and Engine No. may be required:
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
Location: Stamped on the right side of the
steering head tube.
VIN: MBLXXXXAAYZXYYYYY
Location: Stamped on the lower side of the
left Crankcase.
MOTORCYCLE IDENTIFICATION
Engine No.: XXXXEEYZXYYYYY
Model: XTREME
VIN Engine
Variants
XXXXEE Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXAA Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Cast wheel/Electric start/Front Disc/Rear Drum AA
AB EE
EE
Vehicle Identification Number (VIN) Engine No.
Cast wheel/Kick start/Front Disc/Rear Disc
1
MBLXXXXAAYZXYYYYY
XXXXEEY
ZXYYYYY
SPECIFICATIONSITEM
Overall length
Overall width
Overall height
Wheelbase
2060 mm
765 mm
1145 mm
1325 mm
PRODUCT SPECIFICATION
Dimensions
Ground clearance 145 mm
Kerb weight 145 kg (Front Disc/Rear Drum/Kick/Self)
146 kg (Front Disc/Rear Disc/Kick/Self)
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front Suspension
Rear Suspension
1.2 litres at disassembly and 1 litre at draining
12.3 litres (Minimum)
1.5 litres (Usable reserve)
175 ml
10.6 kW (14.4 Ps) @ 8500 r/min
12.80 N-m @ 6500 r/min
57.3x.57.8 mm
9.1:1
149.2 cc
NGK-CPR 8 EA9, BOCHE UR4DC
0.8-0.9 mm
0.08 mm
0.12 mm
1400±100 r/min
Telescopic Hydraulic Type
Rectangular Swing Arm with 5 Step Adjustable
Gas Reservoir Suspension
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
Hydraulic brake fluid Castrol Q Stop-DoT 4/DoT 3
Weight
2
Saddle height 795 mm
PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
Fuse 2A, 10A, 15A, 20A
Brakes Dia. 240 mm
Dia. 130 mm/220 mm (Optional)
Front (Disc type)
Rear (Drum/Disc type)
12V-1.3W/1.96W (LED)
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal/Hi Beam indicator
Position lamp
3.3500 (67/20)
3.0714 (43/14)
3.0769 (40/13)
1.7895 (34/19)
1.3043 (30/23)
1.0909 (24/22)
12V-4Ah, *MF Battery
125W
Kick/Electric Start
Transmission
Electricals
nd
2
12V-35/35W Halogen Bulb-**MFR
12V-5Wx3
LED
12V-1.2W
LED
12V-10Wx4-**MFR (Amber bulb with clear lens)
Tyre size 80/100x18-47P (Tubeless tyre)
110/90x18-61P (Tubeless tyre)
Front
Rear
th
50.9375 (30/32)
3
Caster angle 26°
Trail length 96 mm
Gear box 5 Speed constant mesh
Licence plate lamp 12V-5W
Immobilizer malfunction indicator LED
Side stand indicator
Service reminder indicator 12V-1.2W
LED
îRide defensively and at a steady speed
(between 40-50 km/hr).
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îAlways conduct simple pre-ride inspection
(page 25).
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îTake care of loose/hanging clothes while
solo/pillion riding.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 55 & 56).
îGive way to others on the road and signal
before you make a turn.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
îNever touch any part of the hot exhaust
system like muffler.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever use cell phone while riding the
motorcycle.
îDo not litter the road.
îNever take your hands off the steering
handle while riding.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever ride under the influence of alcohol or
drugs.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îNever shift gears without disengaging the
clutch and closing the throttle.
SAFE RIDING TIPS
Do's: Don't:
4
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position or
interfere with operating any controls.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle's handling,
stability and braking, making it unsafe to
ride. Removing or modifying your lamps,
mufflers, emission control system or other
equipment can also make your motorcycle
illegal.
Modifications
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
îFollow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
_______________________________________________________
_______________________________________________________
_______________________________________________________
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
ADDRESS: _______________________________________
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îUse an additional anti-theft device of good
quality.
îMany times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
PHONE NO : _____________________________________
Accessories
5
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with top up
every 3000 kilometres) to keep the engine fit and environment healthy.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
SOME TIPS FOR HEALTHY ENVIRONMENT
6
(13) Service reminder indicator
(1) Turn signal switch
(2) Horn switch
(3) Headlamp dimmer switch
(4) Clutch lever
(5) Passing switch
(6) Rear view mirror
(7) Choke lever
(8) Set button
(9) Immobilizer malfunction indicator
(10) Neutral indicator
(11) Tachometer
(12) Side stand indicator
(14) Turn signal indicator
(15) High beam indicator
(16) LCD panel
(17) Mode button
(18) Front master cylinder
(19) Front brake lever
(20) Headlamp switch
(21) Throttle grip
(22) Starter switch
(23) Ignition switch with Immobilizer
(24) Leg guard
(25) Fuel tank cap
*Accessories and features shown may not be part of standard fitment.
MOTORCYCLE VIEWS
TOP VIEW
7
1
6
3
2
4
5
11 14
13
12
8910 15
7
16 17 18
19
20
21
22
23
24
25
(6) Rider foot rest
(3) Starter motor
(2) Fuel valve
(5) Main stand
(1) Air suction valve
(4) Gear shift pedal
(8) Pillion foot rest
(7) Side stand
(11) Rear grip
(9) Women pillion step (Optional)
(10) Saree guard
(12) Side cover left
(13) Side stand switch
(14) Front visor
(15) Headlamp
(16) Front left turn signal lamp
(17) Front fender
(18) Side reflex reflector
*Accessories and features shown may not be part of standard fitment.
LEFT SIDE VIEW
8
MOTORCYCLE VIEWS
124567 9
8
3
12
10
11
13
14
15
16
17
18
(1) Rear disc (Optional)
(2) Battery compartment (inside)
(3) Rear master cylinder (Optional)
(4) Brake pedal
(6) Kick starter pedal
(7) Carburetor
(5) Oil level dipstick
(9) Front disc
(8) Front caliper assembly
(10) Rear brake fluid
(12) Fuse box/Document &
(11) Seat
reservoir (Optional)
Tool kit compartment
(14) Rear reflex reflector
(13) Tail/stop lamp
(16) Licence plate lamp
(15) Right rear turn signal lamp
(17) Rear caliper assembly
(Optional)
(18) Exhaust muffler
*Accessories and features shown may not be part of standard fitment.
9
MOTORCYCLE VIEWS
RIGHT SIDE VIEW
12345678 9
10
11
12
13
15
14
16
17
18
PARTS FUNCTION
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
3
1
2
4
678 5910
11
12
Sl. No. Description Function
(1)
(2)
(3)
Set button Button when long pressed resets tripmeter to zero.
Mode button Switches display between Odometer, Tripmeter-A & B
Odometer Shows accumulated mileage (page-13)
High beam indicator Light glows when headlamp is in Hi-Beam
(4) Service reminder
indicator Display when a service is due (page 13)
Side stand indicator Light glows when vehicle is parked on the side stand
Speedometer Indicates riding speed
Tripmeter A & B Shows the distance traveled during a trip after setting
to zero (page-13)
Fuel gauge Indicates approximate fuel quantity
Neutral indicator Light glows when vehicle is in neutral position
Turn signal indicator Flashes when turn signal switch is operated
Immobilizer indicator
Light glows and goes off when ignition key is turned “ON”
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
10
The LCD panel illuminates & initial display of
multi function digital segments are displayed. The
tachometer needle and the fuel gauge needle will
swing to the maximum scale once and back to its
normal position. The engine can be started. Turn
signal lamp, Horn, Tail/Stop lamp, Fuel gauge,
Pass lamp, Position lamp & Neutral indicator will
be functional.
Key cannot be removed
Engine cannot be started and no electrical
system will be functional. Key can be removed
Steering can be locked Key can be removed
“LOCK”
“ON” ( )
“OFF” ( )
“LOCK” Position
Ignition switch
(1) Ignition key
(2) Lock position
(3) “OFF” position
1
2 3
4
11
( )
“OFF”
Position/Lock Open
“ON”
Position
( )
Key Removal
Function
Key Position
îTo set the hour, press Mode Button (3)
until the desired hour is displayed.
îTo set the minute press Mode Button (3) until
the desired minute is displayed. The minute
display will return to " " when " " is reached
without affecting the hour display.
LED PANEL
îPress and hold Set Button (2) and Mode
Button (3) simultaneously for more than 2
seconds. The clock will be set in the adjust
mode with the hour's digit display blinking.
DIGITAL CLOCK
îTurn the ignition switch "ON".
Digital Clock (1) shows hour and minute. To
adjust the time, proceed as follows :
1
2
3
456
11
7
8
9
10
x1000rpm
MODE
SET
km/h
AM
km
TRIP
A
E
F
3
1
2
·The time advances fast when the button is
pressed and held.
îPress the Set Button (2). The minutes
display starts blinking.
·AM will change to PM after 12.
·The time is advanced by 1 hour each time
the button is pressed.
1
2
3
456
11
7
8
9
10
x1000rpm
MODE
SET
km/h
AM
km
TRIP
A
E
F
3
1
2
3
456
11
7
8
9
10
x1000rpm
MODE
SET
km/h
AM
km
TRIP
A
E
F
2
12
1
2
3
456
11
7
8
9
10
x1000rpm
MODE
SET
km/h
AM
km
TRIP
A
E
F
3
The Odometer (1) shows accumulated distance
traveled.
Push the Mode button (4) to select Odometer,
Tripmeter-A or Tripmeter-B. Tripmeter-A
ODOMETER/TRIPMETER
The Tripmeter shows distance traveled since
trip meter was reset last time. There are two
tripmeters, Tripmeter-A (2) and Tripmeter-
B (3).
·The time advances by 1 minute, each
time the button is pressed.
·The time advances fast when the button is
pressed and held.
îTo end the adjustment press Set Button
(2). The display will stop flashing
automatically and the adjustment will be
saved or if the button is not pressed for
about 30 seconds.
The clock will reset " " if the battery is
disconnected.
NOTE
AM :
km.
TOTAL
km..
TRIP A
km..
TRIP B
1
2
3
456
11
7
8
9
10
x1000rpm
MODE
SET
km/h
AM
km
TRIP
A
E
F
4
53
1
2
SERVICE REMINDER INDICATOR
The indicator shall start blinking when the
vehicle covers kilometers as specified in the
maintenance schedule. The indicator will keep
on blinking throughout the kilometer interval
for a particular service and will stay “ON”
thereafter.
The Odometer can be displayed from "0 to
999999" kms.
When Tripmeter is selected long press the Set
button to reset Tripmeter to zero.
or Tripmeter-B can be displayed upto
99999.9 kms. If the Tripmeter exceeds
"99999.9" kms it will return to "0.0" kms
automatically.
The Service Reminder Indicator (5) is to
indicator to an user to bring the vehicle to an
Authorised Hero MotoCorp workshop for service.
The Service Reminder Indicator can be reset
at an Authorized Hero MotoCorp workshop.
LEFT HANDLEBAR CONTROLS
3
1
2
4
13
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
6. Clutch Switch
5. Pass Lamp Switch
Press the pass lamp switch to operate the pass
lamp.
To apply choke, pull the lever downwards
towards the rider, as directed on the switch.
Press the switch upwards for High Beam and
downwards for Low Beam.
Press the switch to operate the horn.
1. Headlamp Dimmer Switch
IMPORTANT : To switch off the turn signal
after completing the turn, gently push the
switch inside.
3. Horn Switch
2. Turn Signal Switch
Shift the turn signal switch sideways for
Right/Left indications and leave it to come
back to its normal position on its own.
4. Choke Lever
5
Do not accelerate during starting when the
choke is on.
NOTE
6
RIGHT HANDLEBAR CONTROLS
1
2
1. Headlamp switch
The switch has three position.
marked by red dot.and
14
STEERING LOCK
2. Starter Switch
Ensure starter switch (2) is operated when the
vehicle is in neutral. If the vehicle is engaged in
gear, press the clutch lever before operating
the starter switch. Release starter switch after
the engine has started.
(1) Ignition key
îTail/Stop lamp
îPosition lamp
îConsole light
Headlamp “ON”
Position Action
“OFF”
Following is “ON”
Never hold starter switch continuously for
more than 5 seconds as continuously cranking
of engine will drain the battery.
CAUTION
1
SIDE STAND INDICATOR
Steering lock is within the ignition switch, turn
the key (1) to “OFF” position & turn the
handle bar towards left or right & push the key
downwards & turn towards "Lock" position.
After locking take out the key.
When the side stand is down ignition switch
“ON” ( ), an indicator lamp glows in the
speedometer panel.
For the safety of the customer a side stand
indicator (1) is provided.
1
(1) Side stand indicator
SIDE STAND SWITCH
A side stand switch (2) is provided in the side
stand (3). When the vehicle is parked on side
stand, with the Ignition Switch “ON”, the side
stand indicator lamp glows on the
speedometer panel.
îWhen the side stand is down, the vehicle
can be started only in neutral by
kick/electric start.
15
îThe ignition system will go “OFF” if the
rider puts the side stand down in vehicle
running condition, while the gear is
engaged.
3
2
(2) Side stand switch (3) Side stand
Please maintain battery in healthy condition,
otherwise points A and B will not work, if
battery is dead or removed.
CAUTION
MOBILE CHARGING SOCKET
To connect a mobile phone charger, first remove
the socket cap from the mobile charging socket
and then plug in the charger to it.
A mobile charging socket (1) with a socket
cap (2) located inside the tool kit
compartment (3) is provided in your
motorcycle under the seat to charge your
mobile phone safely while riding.
Use of non-standard adaptor may cause
damage to the mobile phones. Hero
MotoCorp will not be responsible for damages
caused due to use of non standard adaptor.
3
1
2
(1) Mobile charging socket (2) Socket cap
(3) Tool kit compartment
îThis socket is only for charging a mobile
phone. Charging/connecting any other device
like cigarette lighter, torch etc., may lead to
damage of the socket/ blown fuse.
îAlways place the mobile phone in a soft clean
cloth/towel to avoid any damage due to road
shocks while riding.
îDo not leave the mobile phone and charger in
the tool kit compartment when the motorcycle
is parked.
îMultiple charging of mobile phones has to be
avoided, simultaneous charging may lead to
slow or no charging.
îCharge your mobile phone only when the
engine is operational/while riding. Charging
the mobile phone when the engine is “OFF
would lead to early discharge of battery.
CAUTION
16
NOTE
îDo not apply any soap solution, oil or grease
inside the mobile charging socket.
îAny personal belongings have to be removed
before water washing to avoid damage.
îAlways keep the mobile charging socket cap
closed after use to prevent dust or water
entry during rains/water wash.
îDo not direct water jet towards the socket
even with cap closed to avoid any short
circuit, always dry the area using a dry cloth
or moisture free compressed air before use.
IMMOBILIZER
You have been provided with 2 ignition keys at
the time of purchase of your xtreme motorcycle.
While you would be using one ignition key, the
other one has to be kept safely.
Your xtreme motorcycle is provided with an
immobilizer system. This is an anti-theft device
built into the ignition system, which prevents the
engine to start without an authorised key.
NOTE
îIn the eventuality of any one of the ignition
key(s) getting lost, you should immediately
register a complaint with the local Police
and approach the nearest Hero MotoCorp
Authorised Dealer with following documents
for further assistance
- Vehicle registration copy
- Insurance copy
- Copy of police registered complaint,
preferably FIR
nd
- 2 Ignition key
An immobilizer indicator lamp is located on
the speedometer panel.
In normal conditions, once the ignition key is
turned “ON”, the lamp glows and goes “OFF”
immediately.
înd
You should get the 2 ignition key deactivated
and request for fresh key. Pairing is to be
carried out for both the keys.
1
(1) Immobilizer indicator lamp
If there is a malfunction in the immobilizer
system, the immobilizer indicator lamp (1)
would glow continuously and start blinking
after 10 seconds after the ignition switch is
turned “ON”.
The Immobilizer antenna/receiver is located in
the lower area of the ignition switch. The blue
LED would blink continuously when the vehicle
is parked and the ignition key is removed. This
would also help you to locate your motorcycle
when it is parked in a dark area.
In this case, contact your nearest Hero
MotoCorp Authorised Dealer for assistance.
17
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HERO Xtreme Owner's manual

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Owner's manual

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