Vacon 10 (Legacy Product) User guide

vacon

®

10

ac drives

vacon 10 pfc user manual

Document code:DPD00343B

Edited: 01.12.2013

1. Safety 3

1.1 Warnings 3

1.2 Safety instructions 4

1.3 Earthing and earth fault protection 4

1.4 Before running the motor 5

2. Receipt of delivery 6

2.1 Type designation code 6

2.2 Storage 6

2.3 Maintenance 7

2.4 Warranty 7

3. Installation 8

3.1 Mechanical installation 8

3.1.1 Vacon 10 dimensions 9

3.1.2 Cooling 11

3.1.3 Power losses 12

3.1.4 EMC levels 17

3.1.5 Changing the EMC protection class from C2 to C4 18

3.2 Cabling and connections 19

3.2.1 Power cabling 19

3.2.2 Control cabling 20

3.2.3 Screw of cables 22

3.2.4 Cable and fuse specifications 24

3.2.5 General cabling rules 27

3.2.6 Stripping lengths of motor and mains cables 28

3.2.7 Cable installation and the UL standards 28

3.2.8 Cable and motor insulation checks 28

4. Commissioning 30

4.1 Commissioning steps of Vacon 10 30

5. Fault tracing 32

6. PFC system interface 35

6.1 I/O Control 35

7. Control panel 38

7.1 General 38

7.2 Display 38

7.3 Keypad 39

7.4 Navigation on the Vacon 10 control panel 41

7.4.1 Main menu 41

7.4.2 Reference menu 42

7.4.3 Monitoring menu 43

7.4.4 Parameter menu 44

7.4.5 System menu 46

8. START-UP 48

8.1 Quick start-up wizard 48

8.2 System identifcation function 48

9. SYSTEM PARAMETERS 50

9.1 Quick setup parameters 51

9.2 Advanced PFC settings 51

9.3 Motor control 53

9.4 Analog inputs 54

9.5 Output signals 54

9.6 Protection 55

9.7 Automatic restarts 56

9.8 Hide parameters 56

9.9 System parameters 57

10. Parameter descriptions 58

11. Technical data 74

11.1 Vacon 10 technical data 74

11.2 Power ratings 76

11.2.1 Vacon 10 - Mains voltage 115 V 76

11.2.2 Vacon 10 – Mains voltage 208-240 V 76

11.2.3 Vacon 10 – Mains voltage 208-240 V 77

11.2.4 Vacon 10 – Mains voltage 380-480 V 77

11.2.5 Vacon 10 – Mains voltage 600 V 78

SAFETY VACON • 3

24-hour support (0)201 212 575 • Email: [email protected]

1

1.SAFETY

This manual contains clearly marked cautions and warnings which are intended for

your personal safety and to avoid any unintentional damage to the product or con-

nected appliances.

Please read the information included in cautions and warnings carefully:

1.1 Warnings

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO

CARRY OUT THE ELECTRICAL INSTALLATION!

=Dangerous voltage

Risk of death or severe injury

=General warning

Risk of damage to the product or

connected appliances

The components of the power unit of the frequency converter are live when

Vacon 10 is connected to the mains. Coming into contact with this voltage

is extremely dangerous and may cause death or severe injury. The control

unit is isolated from the mains.

The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor

terminals -/+ are live when Vacon 10 is connected to the mains, even if the

motor is not running.

The control unit I/O-terminals are isolated from the mains. However, the

relay output terminals may have a dangerous control voltage present even

when Vacon 10 is disconnected from the mains.

Ground leakage current of Vacon 10 frequency converters exceeds 3.5mA

AC. According to standard EN61800-5-1, a reinforced protective ground

connection must be ensured.

If the frequency converter is used as a part of a machine, the machine

manufacturer is responsible for providing the machine with a main switch

(EN 60204-1).

If Vacon 10 is disconnected from the mains while running the motor, it

remains live if the motor is energized by the process. In this case the

motor functions as a generator feeding energy to the frequency converter.

After disconnecting the frequency converter from the mains, wait until the

fan stops and the indicators on the display disappear. Wait 5 more minutes

before doing any work on Vacon 10 connections.

!

4 • VACON SAFETY

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1

1.2 Safety instructions

1.3 Earthing and earth fault protection

The Vacon 10 frequency converter must always be grounded with a ground conduc-

tor connected to the grounding terminal. See figure below:

• The earth fault protection inside the frequency converter protects only the

converter itself against ground faults.

• If ground fault current protective switches are used, they must be tested

on the drive with ground fault currents that may arise in fault situations.

The motor can start automatically after a fault if the automatic restart

function has been enabled.

The Vacon 10 frequency converter has been designed for fixed installations

only.

Do not perform any measurements when the frequency converter is con-

nected to the mains.

Do not perform any insulation tests on any part of Vacon 10.

Product safety has undergone full factory testing.

Prior to measuring the motor or the motor cable, disconnect the motor

cable from the frequency converter.

Do not open the cover of Vacon 10. Static voltage discharge from your fin-

gers may damage the components. Opening the cover may also damage

the device. If the cover of Vacon 10 is opened, warranty becomes void.

!

SAFETY VACON • 5

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1

1.4 Before running the motor

Checklist:

Before running the motor, check it is correctly installed and make sure

that the machine it is connected to allows the motor to be started.

Set the maximum motor speed (frequency) according to the motor and the

machine connected to it.

Before reversing the motor shaft rotation direction make sure that this can

be done safely.

Make sure that no power correction capacitors are connected to the motor

cable.

NOTE! You can download the English and French product manuals with applica-

ble safety, warning and caution information from www.vacon.com/downloads.

REMARQUE Vous pouvez télécharger les versions anglaise et française des ma-

nuels produit contenant l’ensemble des informations de sécurité, avertisse-

ments et mises en garde applicables sur le site www.vacon.com/downloads.

!

6 • VACON RECEIPT OF DELIVERY

Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205

2

2. RECEIPT OF DELIVERY

After unpacking the product, check there are no signs of transport damages to the

product and that the delivery is complete (compare the type designation of the prod-

uct to the code below).

If the drive is damaged during shipping, please contact the shipper's insurance com-

pany or the carrier.

If the delivery does not correspond to your order, contact the supplier immediately.

2.1 Type designation code

Figure 2.1: Vacon 10 type designation code

2.2 Storage

If the frequency converter is to be kept in store before use make sure that the ambi-

ent conditions are acceptable:

Storing temperature -40…+70°C

Relative humidity < 95%, no condensation

VACON0010- 1L- 0001- 1 +OPTIONS

Vacon 10

1L = Single phase

3L = Three phases

1=115V

2=208-230V

4=380-480V

7 = 600V

Output Current

Input Voltage

+Options

EMC2

QPES

+DLNL = Dutch

+DLNO = Norwegian

+DLPT = Portuguese

+DLRU = Russian

+DLSE = Swedish

+DLTR = Turkish

+DLUS = US English

empty = English

Language of the documentation

+DLCN = Chinese

+DLCZ = Czech

+DLDE = German

+DLDK = Danish

+DLES = Spanish

+DLFI = Finnish

+DLFR = French

+DLIT = Italian

Input phase

RECEIPT OF DELIVERY VACON • 7

24-hour support (0)201 212 575 • Email: [email protected]

2

2.3 Maintenance

In normal operating conditions, Vacon 10 frequency converters are maintenance-

free.

2.4 Warranty

Only manufacturing defects are covered by the warranty. The manufacturer as-

sumes no responsibility for damages caused during or resulting from transport, re-

ceipt of the delivery, installation, commissioning or use.

The manufacturer shall in no event and under no circumstances be held responsible

for damages and failures resulting from misuse, wrong installation, unacceptable

ambient temperature, dust, corrosive substances or operation outside the rated

specifications. Neither can the manufacturer be held responsible for consequential

damages.

The Manufacturer's time of warranty is 18 months from the delivery or 12 months

from commissioning, whichever expires first (General Conditions NL92/Orgalime

S92).

The local distributor may grant a warranty time different from the above. This war-

ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-

sumes no responsibility for any other warranties than that granted by Vacon itself.

In all matters concerning the warranty, please contact your distributor.

8 • VACON INSTALLATION

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3

3. INSTALLATION

3.1 Mechanical installation

There are two possible ways to mount Vacon 10 in the wall. For MI1-MI3, either screw

or DIN-rail mounting. The mounting dimensions are given on the back of the drive

and on the following page.

Figure 3.1: Screw mounting, MI1 - MI3

Figure 3.2: DIN-rail mounting, MI1 - MI3

=M5

MI3

MI1

=M4

MI2

=M5

LOC

REM

BACK

RESET

OK

LOC

REM

BACK

RESET

OK

LOC

REM

BACK

RESET

OK

12

INSTALLATION VACON • 9

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3

3.1.1 Vacon 10 dimensions

Figure 3.3: Vacon 10 dimensions, MI1 - MI3

Frame H1 H2 H3 W1 W2 W3 D1 D2

MI1 160.1 147 137.3 65.5 37.8 4.5 98.5 7

MI2 195 183 170 90 62.5 5.5 101.5 7

MI3 254.3 244 229.3 100 75 5.5 108.5 7

Table 3.1: Vacon 10 dimensions in millimetres

Frame Dimensions(mm) Weight*

W H D (kg.)

MI1 66 160 98 0.5

MI2 90 195 102 0.7

MI3 100 254.3 109 1

*without shipping package

Table 3.2: Vacon 10 frame dimensions (mm) and weights (kg)

10 • VACON INSTALLATION

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3

Figure 3.4: Vacon10 dimensions, MI2 - 3 Display Location

Frame Dimensions(Inches) Weight*

W H D (Ibs.)

MI1 2.6 6.2 3.9 1.2

MI2 3.5 9.9 4 1.5

MI3 3.9 10.3 4.3 2.2

*without shipping package

Table 3.3: Vacon 10 frame dimensions (Inch) and weights (Ibs)

Dimensions(mm)

Frame

MI2 MI3

A 17 22.3

B 44 102

Table 3.4: Vacon 10 frame dimensions (mm)

INSTALLATION VACON • 11

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3.1.2 Cooling

Enough free space shall be left above and below the frequency converter to ensure

sufficient air circulation and cooling. You will find the required dimensions for free

space in the table below.

If several units are mounted above each other the required free space equals C + D

(see Installation space). Moreover, the outlet air used for cooling by the lower unit

must be directed away from the air intake of the upper unit.

The amount of cooling air required is indicated below. Also make sure that the tem-

perature of the cooling air does not exceed the maximum ambient temperature of

the converter.

*. Min clearance A and B for drives for

MI1 ~ MI3 can be 0 mm if the ambient

temperature is below 40 degrees.

Figure 3.5: Installation space

A = clearance around the freq. converter (see also B)

B = distance from one frequency converter to another or distance to

cabinet wall

C = free space above the frequency converter

D = free space underneath the frequency converter

NOTE! See the mounting dimensions on the back of the drive.

Leave free space for cooling above (100 mm), below (50 mm), and on the sides

(20 mm) of Vacon 10! For MI1 - MI3, side-to-side installation allowed only if the am-

bient temperature is below 40 °C

.

Min clearance (mm)

Frame A* B* C D

MI1 20 20 100 50

MI2 20 20 100 50

MI3 20 20 100 50

Table 3.5: Min. clearances around AC drive

Frame Cooling air required (m³/h)

MI1 10

MI2 10

MI3 30

Table 3.6: Required cooling air

B

C

B

A

D

A

12 • VACON INSTALLATION

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3

3.1.3 Power losses

If the operator wants to raise the switching frequency of the drive for some reason

(typically e.g. in order to reduce the motor noise), this inevitably affects the power

losses and cooling requirements, for different motor shaft power, operator can se-

lect the switching frequency according to the graphs below.

MI1 - MI3 3P 400 V POWER LOSS

INSTALLATION VACON • 13

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MI1 - MI3 3P 230 V POWER LOSS

14 • VACON INSTALLATION

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3

INSTALLATION VACON • 15

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3

MI1 - MI3 1P 230 V POWER LOSS

16 • VACON INSTALLATION

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3

INSTALLATION VACON • 17

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3

3.1.4 EMC levels

EN61800-3 defines the division of frequency converters into four classes according

to the level of electromagnetic disturbances emitted, the requirements of a power

system network and the installation environment (see below). The EMC class of each

product is defined in the type designation code.

Category C1: Frequency converters of this class comply with the requirements of

category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the

best EMC characteristics and it includes converters the rated voltage of which is less

than 1000 V and which are intended for use in the 1st environment.

NOTE: The requirements of class C are fulfilled only as far as the conducted emis-

sions are concerned.

Category C2: Frequency converters of this class comply with the requirements of

category C2 of the product standard EN 61800-3 (2004). Category C2 includes con-

verters in fixed installations and the rated voltage of which is less than 1000 V. The

class C2 frequency converters can be used both in the 1st and the 2nd environment.

Category C4: The drives of this class do not provide EMC emission protection. These

kinds of drives are mounted in enclosures.

Environments in product standard EN 61800-3 (2004)

First environment: Environment that includes domestic premises. It also includes

establishments directly connected without intermediate transformers to a low-volt-

age power supply network which supplies buildings used for domestic purposes.

NOTE: houses, apartments, commercial premises or offices in a residential building

are examples of first environment locations.

Second environment: Environment that includes all establishments other than

those directly connected to a low-voltage power supply network which supplies

buildings used for domestic purposes.

NOTE: industrial areas, technical areas of any building fed from a dedicated trans-

former are examples of second environment locations.

18 • VACON INSTALLATION

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3

3.1.5 Changing the EMC protection class from C2 to C4

The EMC protection class of MI1-3 frequency converters can be changed from class

C2 to class C4 (except 115V and 600V drives) by removing the EMC-capacitor discon-

necting screw, see figure below.

Note! Do not attempt to change the EMC level back to class C2. Even if the procedure

above is reversed, the frequency converter will no longer fulfil the EMC require-

ments of class C2!

Figure 3.6: EMC protection class, MI1 - MI3

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