vacon
®
10
ac drives
vacon 10 pfc user manual
Document code:DPD00343B
Edited: 01.12.2013
1. Safety 3
1.1 Warnings 3
1.2 Safety instructions 4
1.3 Earthing and earth fault protection 4
1.4 Before running the motor 5
2. Receipt of delivery 6
2.1 Type designation code 6
2.2 Storage 6
2.3 Maintenance 7
2.4 Warranty 7
3. Installation 8
3.1 Mechanical installation 8
3.1.1 Vacon 10 dimensions 9
3.1.2 Cooling 11
3.1.3 Power losses 12
3.1.4 EMC levels 17
3.1.5 Changing the EMC protection class from C2 to C4 18
3.2 Cabling and connections 19
3.2.1 Power cabling 19
3.2.2 Control cabling 20
3.2.3 Screw of cables 22
3.2.4 Cable and fuse specifications 24
3.2.5 General cabling rules 27
3.2.6 Stripping lengths of motor and mains cables 28
3.2.7 Cable installation and the UL standards 28
3.2.8 Cable and motor insulation checks 28
4. Commissioning 30
4.1 Commissioning steps of Vacon 10 30
5. Fault tracing 32
6. PFC system interface 35
6.1 I/O Control 35
7. Control panel 38
7.1 General 38
7.2 Display 38
7.3 Keypad 39
7.4 Navigation on the Vacon 10 control panel 41
7.4.1 Main menu 41
7.4.2 Reference menu 42
7.4.3 Monitoring menu 43
7.4.4 Parameter menu 44
7.4.5 System menu 46
8. START-UP 48
8.1 Quick start-up wizard 48
8.2 System identifcation function 48
9. SYSTEM PARAMETERS 50
9.1 Quick setup parameters 51
9.2 Advanced PFC settings 51
9.3 Motor control 53
9.4 Analog inputs 54
9.5 Output signals 54
9.6 Protection 55
9.7 Automatic restarts 56
9.8 Hide parameters 56
9.9 System parameters 57
10. Parameter descriptions 58
11. Technical data 74
11.1 Vacon 10 technical data 74
11.2 Power ratings 76
11.2.1 Vacon 10 - Mains voltage 115 V 76
11.2.2 Vacon 10 – Mains voltage 208-240 V 76
11.2.3 Vacon 10 – Mains voltage 208-240 V 77
11.2.4 Vacon 10 – Mains voltage 380-480 V 77
11.2.5 Vacon 10 – Mains voltage 600 V 78
SAFETY VACON • 3
24-hour support (0)201 212 575 • Email: [email protected]
1
1.SAFETY
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or con-
nected appliances.
Please read the information included in cautions and warnings carefully:
1.1 Warnings
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO
CARRY OUT THE ELECTRICAL INSTALLATION!
=Dangerous voltage
Risk of death or severe injury
=General warning
Risk of damage to the product or
connected appliances
The components of the power unit of the frequency converter are live when
Vacon 10 is connected to the mains. Coming into contact with this voltage
is extremely dangerous and may cause death or severe injury. The control
unit is isolated from the mains.
The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor
terminals -/+ are live when Vacon 10 is connected to the mains, even if the
motor is not running.
The control unit I/O-terminals are isolated from the mains. However, the
relay output terminals may have a dangerous control voltage present even
when Vacon 10 is disconnected from the mains.
Ground leakage current of Vacon 10 frequency converters exceeds 3.5mA
AC. According to standard EN61800-5-1, a reinforced protective ground
connection must be ensured.
If the frequency converter is used as a part of a machine, the machine
manufacturer is responsible for providing the machine with a main switch
(EN 60204-1).
If Vacon 10 is disconnected from the mains while running the motor, it
remains live if the motor is energized by the process. In this case the
motor functions as a generator feeding energy to the frequency converter.
After disconnecting the frequency converter from the mains, wait until the
fan stops and the indicators on the display disappear. Wait 5 more minutes
before doing any work on Vacon 10 connections.
!
4 • VACON SAFETY
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
1
1.2 Safety instructions
1.3 Earthing and earth fault protection
The Vacon 10 frequency converter must always be grounded with a ground conduc-
tor connected to the grounding terminal. See figure below:
• The earth fault protection inside the frequency converter protects only the
converter itself against ground faults.
• If ground fault current protective switches are used, they must be tested
on the drive with ground fault currents that may arise in fault situations.
The motor can start automatically after a fault if the automatic restart
function has been enabled.
The Vacon 10 frequency converter has been designed for fixed installations
only.
Do not perform any measurements when the frequency converter is con-
nected to the mains.
Do not perform any insulation tests on any part of Vacon 10.
Product safety has undergone full factory testing.
Prior to measuring the motor or the motor cable, disconnect the motor
cable from the frequency converter.
Do not open the cover of Vacon 10. Static voltage discharge from your fin-
gers may damage the components. Opening the cover may also damage
the device. If the cover of Vacon 10 is opened, warranty becomes void.
!
!
!
!
!
SAFETY VACON • 5
24-hour support (0)201 212 575 • Email: [email protected]
1
1.4 Before running the motor
Checklist:
Before running the motor, check it is correctly installed and make sure
that the machine it is connected to allows the motor to be started.
Set the maximum motor speed (frequency) according to the motor and the
machine connected to it.
Before reversing the motor shaft rotation direction make sure that this can
be done safely.
Make sure that no power correction capacitors are connected to the motor
cable.
NOTE! You can download the English and French product manuals with applica-
ble safety, warning and caution information from www.vacon.com/downloads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des ma-
nuels produit contenant l’ensemble des informations de sécurité, avertisse-
ments et mises en garde applicables sur le site www.vacon.com/downloads.
!
!
!
!
6 • VACON RECEIPT OF DELIVERY
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
2
2. RECEIPT OF DELIVERY
After unpacking the product, check there are no signs of transport damages to the
product and that the delivery is complete (compare the type designation of the prod-
uct to the code below).
If the drive is damaged during shipping, please contact the shipper's insurance com-
pany or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 Type designation code
Figure 2.1: Vacon 10 type designation code
2.2 Storage
If the frequency converter is to be kept in store before use make sure that the ambi-
ent conditions are acceptable:
Storing temperature -40…+70°C
Relative humidity < 95%, no condensation
VACON0010- 1L- 0001- 1 +OPTIONS
Vacon 10
1L = Single phase
3L = Three phases
1=115V
2=208-230V
4=380-480V
7 = 600V
Output Current
Input Voltage
+Options
EMC2
QPES
+DLNL = Dutch
+DLNO = Norwegian
+DLPT = Portuguese
+DLRU = Russian
+DLSE = Swedish
+DLTR = Turkish
+DLUS = US English
empty = English
Language of the documentation
+DLCN = Chinese
+DLCZ = Czech
+DLDE = German
+DLDK = Danish
+DLES = Spanish
+DLFI = Finnish
+DLFR = French
+DLIT = Italian
Input phase
RECEIPT OF DELIVERY VACON • 7
24-hour support (0)201 212 575 • Email: [email protected]
2
2.3 Maintenance
In normal operating conditions, Vacon 10 frequency converters are maintenance-
free.
2.4 Warranty
Only manufacturing defects are covered by the warranty. The manufacturer as-
sumes no responsibility for damages caused during or resulting from transport, re-
ceipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
The Manufacturer's time of warranty is 18 months from the delivery or 12 months
from commissioning, whichever expires first (General Conditions NL92/Orgalime
S92).
The local distributor may grant a warranty time different from the above. This war-
ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-
sumes no responsibility for any other warranties than that granted by Vacon itself.
In all matters concerning the warranty, please contact your distributor.
8 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
3. INSTALLATION
3.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall. For MI1-MI3, either screw
or DIN-rail mounting. The mounting dimensions are given on the back of the drive
and on the following page.
Figure 3.1: Screw mounting, MI1 - MI3
Figure 3.2: DIN-rail mounting, MI1 - MI3
=M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
12
INSTALLATION VACON • 9
24-hour support (0)201 212 575 • Email: [email protected]
3
3.1.1 Vacon 10 dimensions
Figure 3.3: Vacon 10 dimensions, MI1 - MI3
Frame H1 H2 H3 W1 W2 W3 D1 D2
MI1 160.1 147 137.3 65.5 37.8 4.5 98.5 7
MI2 195 183 170 90 62.5 5.5 101.5 7
MI3 254.3 244 229.3 100 75 5.5 108.5 7
Table 3.1: Vacon 10 dimensions in millimetres
Frame Dimensions(mm) Weight*
W H D (kg.)
MI1 66 160 98 0.5
MI2 90 195 102 0.7
MI3 100 254.3 109 1
*without shipping package
Table 3.2: Vacon 10 frame dimensions (mm) and weights (kg)
10 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
Figure 3.4: Vacon10 dimensions, MI2 - 3 Display Location
Frame Dimensions(Inches) Weight*
W H D (Ibs.)
MI1 2.6 6.2 3.9 1.2
MI2 3.5 9.9 4 1.5
MI3 3.9 10.3 4.3 2.2
*without shipping package
Table 3.3: Vacon 10 frame dimensions (Inch) and weights (Ibs)
Dimensions(mm)
Frame
MI2 MI3
A 17 22.3
B 44 102
Table 3.4: Vacon 10 frame dimensions (mm)
INSTALLATION VACON • 11
24-hour support (0)201 212 575 • Email: [email protected]
3
3.1.2 Cooling
Enough free space shall be left above and below the frequency converter to ensure
sufficient air circulation and cooling. You will find the required dimensions for free
space in the table below.
If several units are mounted above each other the required free space equals C + D
(see Installation space). Moreover, the outlet air used for cooling by the lower unit
must be directed away from the air intake of the upper unit.
The amount of cooling air required is indicated below. Also make sure that the tem-
perature of the cooling air does not exceed the maximum ambient temperature of
the converter.
*. Min clearance A and B for drives for
MI1 ~ MI3 can be 0 mm if the ambient
temperature is below 40 degrees.
Figure 3.5: Installation space
A = clearance around the freq. converter (see also B)
B = distance from one frequency converter to another or distance to
cabinet wall
C = free space above the frequency converter
D = free space underneath the frequency converter
NOTE! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! For MI1 - MI3, side-to-side installation allowed only if the am-
bient temperature is below 40 °C
.
Min clearance (mm)
Frame A* B* C D
MI1 20 20 100 50
MI2 20 20 100 50
MI3 20 20 100 50
Table 3.5: Min. clearances around AC drive
Frame Cooling air required (m³/h)
MI1 10
MI2 10
MI3 30
Table 3.6: Required cooling air
B
C
B
A
D
A
12 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
3.1.3 Power losses
If the operator wants to raise the switching frequency of the drive for some reason
(typically e.g. in order to reduce the motor noise), this inevitably affects the power
losses and cooling requirements, for different motor shaft power, operator can se-
lect the switching frequency according to the graphs below.
MI1 - MI3 3P 400 V POWER LOSS
INSTALLATION VACON • 13
24-hour support (0)201 212 575 • Email: [email protected]
3
MI1 - MI3 3P 230 V POWER LOSS
14 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
INSTALLATION VACON • 15
24-hour support (0)201 212 575 • Email: [email protected]
3
MI1 - MI3 1P 230 V POWER LOSS
16 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
INSTALLATION VACON • 17
24-hour support (0)201 212 575 • Email: [email protected]
3
3.1.4 EMC levels
EN61800-3 defines the division of frequency converters into four classes according
to the level of electromagnetic disturbances emitted, the requirements of a power
system network and the installation environment (see below). The EMC class of each
product is defined in the type designation code.
Category C1: Frequency converters of this class comply with the requirements of
category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the
best EMC characteristics and it includes converters the rated voltage of which is less
than 1000 V and which are intended for use in the 1st environment.
NOTE: The requirements of class C are fulfilled only as far as the conducted emis-
sions are concerned.
Category C2: Frequency converters of this class comply with the requirements of
category C2 of the product standard EN 61800-3 (2004). Category C2 includes con-
verters in fixed installations and the rated voltage of which is less than 1000 V. The
class C2 frequency converters can be used both in the 1st and the 2nd environment.
Category C4: The drives of this class do not provide EMC emission protection. These
kinds of drives are mounted in enclosures.
Environments in product standard EN 61800-3 (2004)
First environment: Environment that includes domestic premises. It also includes
establishments directly connected without intermediate transformers to a low-volt-
age power supply network which supplies buildings used for domestic purposes.
NOTE: houses, apartments, commercial premises or offices in a residential building
are examples of first environment locations.
Second environment: Environment that includes all establishments other than
those directly connected to a low-voltage power supply network which supplies
buildings used for domestic purposes.
NOTE: industrial areas, technical areas of any building fed from a dedicated trans-
former are examples of second environment locations.
18 • VACON INSTALLATION
Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
3
3.1.5 Changing the EMC protection class from C2 to C4
The EMC protection class of MI1-3 frequency converters can be changed from class
C2 to class C4 (except 115V and 600V drives) by removing the EMC-capacitor discon-
necting screw, see figure below.
Note! Do not attempt to change the EMC level back to class C2. Even if the procedure
above is reversed, the frequency converter will no longer fulfil the EMC require-
ments of class C2!
Figure 3.6: EMC protection class, MI1 - MI3
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
Vacon 10 (Legacy Product) User guide
- Type
- User guide
- This manual is also suitable for
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
-
Vacon 100X series User manual
-
-
Vacon 10 Complete User's Manual
-
-
Vacon 10 Machinery User guide
-
-
-
-
Vacon 100 User guide
-
Other documents
-
Danfoss VACON 10 (Legacy Product) User guide
-
Danfoss NXS/P Mech Brake Contr ASFIFF17V226 User guide
-
Danfoss VACON 100 FLOW User manual
-
-
-
Danfoss VACON 100 X User guide
-
Thermo Scientific 4-20mA ULT Connection Operating instructions
-
Atos TA056SK Owner's manual
-
Sunnydaze Decor 73644-FC Assembly Instructions
-
Honeywell SmartVFD COMPACT User manual