LOG SPLITTER (VERTICAL) 7 Ton
Models HYLS7000V
User Manual
CONTENTS
Page number/s
1. SAFETY
3 - 5
2. MACHINE SPECIFIC SAFETY 5 - 7
3. UNPACKING 8
4. BOX CONTENTS 8
5. PARTS LOCATION 9
6. ASSEMBLY 10 – 11
7. OPERATION 11 - 15
8. SPECIFICATION 16
9. TROUBLESHOOTING 17
10. WIRING & HYDRAULIC DIAGRAMS 17
11. PARTS SCHEMATIC 18
12. PRODUCT DISPOSAL 19
13. DECLARATIONS of CONFORMITY 19
14. CONTACT DETAILS 20
Page 2
1. SAFETY
1.1. General safety notes.
1.1.1. The operator of the machine is responsible for, and has a duty of care in
making sure that the machine is operated safely and in accordance with the
instructions in this user manual. Keep the manual safe and pass it on if the
machine loaned/sold to another user.
1.1.2. Please note the following safety points.
1.1.2.1. The machine should never be left it in a condition which would allow
an untrained or unauthorised person/s to operate this machine.
1.1.2.1.1. All due care and diligence should be taken by the operator for
the safety of and with regard to those around whilst using the
machine.
1.1.2.1.2. Some or all of the following - warning signs, symbols and/or
PPE pictograms may appear throughout this manual. You MUST
adhere to their warning/s. Failure to do so may result in personal
injury to yourself or those around you.
The FOLLOWING safety notes will help avoid or reduce risk of injury or death.
Indicates a hazard, which, if
not avoided, could result in
serious injury or death.
Indicates a hazard, which, if
not avoided, could result in
serious injury.
Indicates a hazard which, if
not avoided, might result in
minor or moderate injury.
Indicates a situation that
could easily result in
equipment damage.
READ & Keep the manual
safe and pass it on if the
machine loaned/sold to
another user.
You MUST fully read
instructions to make sure
you use and operate
machine safely
Appropriate Personal Protective Equipment (PPE)
MUST be worn at all times when machine is in use or being repaired.
ALWAYS keep the working area clear of non-essential people to include
but not limited to children, the elderly and vulnerable persons.
NEVER ALLOW an untrained person to use this machine.
Page 3
1.2. Electrical safety (where applicable).
1.2.1. Electricity can kill - NEVER work on LIVE/ENERGISED equipment.
1.2.2. Prior to carrying out any maintenance work you MUST Identify electrical
isolation methods and isolate all electrical supplies,
1.2.3. Prior to use and with all electrical supplies isolated You MUST check all
electrical cables, plugs and connections for the following;
1.2.3.1. Are intact and have no signs of damage, to include but not limited to
bare wires, chaffing, cuts and loose wiring.
1.2.3.2. If there are any signs of damage, the damaged item MUST be taken
out of service until the damage has been repaired by an electrically
competent person.
1.2.3.3. All trailing cables should be routed so as not to cause any kind of trip
hazard.
1.2.3.4. NEVER work on or near electricity with wet hands, wet clothing, and
wet gloves.
1.3. Vibrations (where applicable).
1.3.1. Prolonged use of hand held (operated) machines will cause the user to feel
the effects of/from vibrations. These vibrations can lead to white finger
(Raynaud's phenomenon) or carpal tunnel syndrome. This condition reduces
the ability of the hand to feel and regulate temperature, causing numbness and
heat sensations and may cause nerve damage and circulatory tissue death.
1.3.2. Not all factors that lead to white finger disease are known, but cold weather,
smoking and other diseases that affect blood vessels and blood circulation as
well as large and long-lasting impact of shocks are considered factors called in
the formation of white finger. Note the following to reduce the risk the white
finger and carpal tunnel syndrome to reduce:
1.3.2.1. Wear gloves and keep your hands warm
1.3.2.2. Take regular breaks
1.3.3. All of the above precautions may help reduce the risk of white finger disease
but not rule out carpal tunnel syndrome. Long-term and regular users are
therefore recommended to observe the condition of your hands and fingers.
Seek medical attention immediately if any of the above symptoms should
occur.
1.4. Noise (where applicable).
1.4.1. The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-
term and regular users are advised to have hearing checked regularly. Be
especially vigilant and cautious when wearing hearing protection because your
ability to hear alarm warnings will be reduced.
Page 4
1.4.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at
approved times and for certain periods. Limit the working time to a minimum.
For your personal protection and protection of people working nearby it is also
advisable for them to wear hearing protection.
1.4.3. See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of
conformity.
2. MACHINE SPECIFIC SAFETY
2.1. Understanding your log splitter.
2.1.1. You MUST read and understand the owner's manual and labels fixed to the
log splitter. Learn its application and limitations as well as the specific potential
hazards peculiar to it.
2.2. Drugs, alcohol and medication.
2.2.1. Do not operate the log splitter while under the influence of drugs, alcohol, or
any medication that could affect your ability to use it properly.
2.3. Avoiding dangerous conditions.
2.3.1. Always operate your log splitter on dry, solid, level ground. Never
operate your log splitter on slippery, wet, muddy, or icy surfaces.
The location you choose should be free from any tall grass, brush,
or other interferences. There should be plenty of room for
handling, and help the operator stay alert. Keep your work area
clean and well lighted. Cluttered areas invites injuries. To avoid
tripping do not leave tools, logs, or other components laying
around the work area. DO NOT use the log splitter in wet or damp
areas or expose it to rain. DO NOT use it in areas where fumes
from paint, solvents or flammable liquids pose a potential hazard.
Inspect your log splitter.
2.3.2. Check your log splitter before turning it on. You MUST keep
guards in place and in working order. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool
area before turning it on. Replace damaged, missing or failed
parts before using it.
2.4. Dress properly.
2.4.1. DO NOT wear loose clothing, gloves, neckties or jewelry (rings, wrist
watches). They can be caught in moving parts.
2.4.2. Protective electrically non-conductive gloves and non-skid
footwear are recommended when working. Wear protective
hair covering to contain long hair, preventing it from get caught
in machinery.
2.5. Protect your eyes and face.
2.5.1. Log splitters may throw foreign objects into the eyes. This can cause
permanent eye damage. Always wear safety goggles. Everyday
eyeglasses have only impact resistant lenses. They are not safety
glasses.
Page 5
2.5.2. DO NOT put the log splitter on the ground for operations. This is awkward
operating position that the operator has to bring his face close to the
machine, and thus risks being struck by wood chips or debris.
2.6. Extension leads.
2.6.1. Improper use of extension leads may cause inefficient operation of the log
splitter which can result in overheating. Make sure that the extension lead is
no longer than 10m and its cross sectional area is no less than 2.5mm
2
to allow
sufficient current flow to the motor.
2.6.2. All connections MUST be made with protected material suitable for
outdoor use.
2.7. Avoiding electrical shocks.
2.7.1. You MUST check that the electric circuit is adequately protected and that it
corresponds with the power, voltage and frequency of the motor. The
equipment must be connected to an earthed supply and protected by a 30
mA Residual Current Device (RCD).
2.7.2. NEVER open the pushbutton box on the motor. Should this be necessary
you MUST contact a qualified electrician.
2.7.3. Mark sure your fingers do not touch the plug's metal prongs when
plugging or unplugging the log splitter.
2.8. Keep visitors and children away.
2.8.1. The log splitter MUST be always operated by one person
only. Other people should keep a safe distance from the
work area, especially when the log splitter is under
operations. NEVER use other people to help you with
freeing jammed log.
2.9. Inspect your log.
2.9.1. Before cutting logs you MUST make sure there are no nails or foreign
objects in logs to be split. The ends of the logs must be cut square. Branches
must be cut of flush with the trunk.
2.10. Do not over reach.
2.10.1. You MUST not work on slippery surfaces.
2.10.2. You MUST maintain proper footing and balance at all times.
2.10.3. NEVER stand on the log splitter. Serious injury could occur if the tool is
tipped or if the cutting tools is unintentionally contacted. DO NOT store
anything above or near the log splitter where anyone might stand on the tool
to reach them.
2.11. Avoid injury form unexpected accidents.
2.11.1. DO NOT straddle or reach across the splitting area when
operating the log splitter. NEVER pile logs to be split in a
manner that will cause you to reach across the log splitter. Only
use your hands to operate the control levers. NEVER use your
foot, knee, a rope, or any other extension device. Always pay
full attention to the movement of the wedge ram. Never
attempt to load your log splitter while the ram is in motion. Keep hands out
of the way of all moving parts. NEVER try to split two logs on top of each
other. One of them may fly up and hit you.
Page 6
2.12. Protect your hands.
2.12.1. Keep your hands away from splits and cracks which open in
the log, they may close suddenly and crush or amputate your
hands.
2.13. DO NOT remove jammed logs with your hands.
2.14. Do not force machine.
2.14.1. It will do a better and safer job at its design rate.
2.14.2. DO NOT use log splitter for a purpose for which it was not intended.
2.14.3. DO NOT under any circumstances, alter your log splitter. This equipment was
designed and engineered to be used in accordance with the operating
instructions. Altering the equipment, or using the equipment in such a way
as to circumvent its design capabilities and capacities, could result in serious
or fatal injury and will void the warranty.
2.14.4. NEVER try to split logs larger than those indicated in the specifications table.
This could be dangerous and may damage the machine.
2.15. Never leave the machine running whilst un-attended.
2.15.1. DO NOT leave tool until it has come to a complete stop.
2.15.2. Dis-connect power.
2.15.2.1. You MUST unplug when not in use, before making
adjustments, changing parts, cleaning, or working on the log
splitter.
2.15.2.2. Consult technical manual before servicing.
2.16. Maintain your log splitter with care.
2.16.1. Keep the log splitter clean and well maintained for safest and best
performance.
2.17. Make the workshop childproof.
2.17.1. Lock the shop. Disconnect from all sources of electricity.
2.17.2. Store the log splitter away from children and others not qualified to use it.
Page 7
3. UNPACKING
3.1. At least 2 people are required to unpack the log splitter.
3.2. Put the log splitter on the ground and tip the carton to rest it on a suitable block (B)
undo the bottom of the package and fold out the first part of the cover, then rotate
box to do the remaining three parts of the cover.
3.3. Make sure put Block (B) to support the log splitter package (A) at the point a little
higher than the middle.
3.4. The other side of Block (B) shall be against steady object, such as a wall. Wedge (C)
shall be arranged under the tipped log splitter Package (A) every step to avoid
slipping.
3.5. Then remove the carton off the log splitter.
4. BOX CONTENTS
1 – Log splitter frame 1
2 – Control lever and guard
assembly
2 sets
3 – Wheel 2
4 – Support table 1
5 – User manual 1
6 – Hard ware parts 1
Page 8
5. PARTS LOCATIONS
5.1. Locations.
1 – Split wedge 2 – Ram travel adjusting rod 3 – Transport handle
4 – Ram 5 – Control levers 6 - Connection bracket
7 – Motor 8 – Oil tank 9 – Wheels
10 – Base 11 – Support table
12 – Slide bracket for
support table
13 – Table lock down hook 14 – Control lever guard 15 - Control lever
16 – Adjustable log holder
17 – Log holder adjusting
knob
Page 9
6. ASSEMBLY
6.1. Put washers as shown, then a
wheel followed by the axle. Push
axle through the wheel, then
through the 3 washers, through
frame and fasten with the spring
clip .Finally place the wheel cover.
Repeat for second wheel.
6.2. Wheel assembly pack (part A of
hardware parts) contains;
6.2.1. 2 x wheel covers.
6.2.2. 2 x axles.
6.2.3. 6 x washer.
6.2.4. 2 x spring clips.
6.3. Pull the spring clip (A) to remove the
locking pin (B).
6.4. Apply a thin coat of grease to both
surfaces of the control lever guard as
illustrated. Insert the control lever
and guard assembly and make sure
the control lever end goes into the
slot of connection bracket (C). Lock
the control lever and guard assembly
down with the locking pin (B) and
spring clip (A). Follow the same steps
to install the other control lever and
guard assembly on the other side.
6.5. Assembly pack B of hardware parts
contain;
6.5.1. 2 x locking pins.
6.5.2. 2 x spring clips.
Page 10
6.6. Siting of log splitter at work site.
6.6.1. The log splitter is equipped with 2 wheels for minor
movements.
6.6.2. Before moving make sure that the oil tank cover is
tightened. To move the log splitter to the work site.
Grip the handle (A) to tilt the log splitter slightly.
If using a crane, lay hoist sling around the housing.
NEVER try to lift the log splitter at the Handle (A)
7. OPERATION
7.1. Before use you MUST fix the machine using M10 x 30 bolts on level ground.
7.2. Plan your work site.
7.2.1. Work safely and save effort by planning your work beforehand.
7.2.2. Have your logs positioned where they can be easily reached.
7.2.3. Have a site located to stack the split wood or load it onto a nearby truck or other
carrier.
7.3. Prepare the logs for splitting.
7.3.1. This splitter accommodates logs up to 1050mm in length.
7.3.2. When cutting up limbs and large sections, do not cut sections any longer than
1000mm.
7.3.3. With 3 support table positions for
splitting for 560mm, 810mm and
1050mm in length. Insert the
support table in position nearest
the log length, and secure the
support table with the locking
hook.
DO NOT attempt to split
green logs. Dry and well-
seasoned logs split much
more easily, and will not
jam as frequently as green
wood.
Page 11
7.4. To lengthen the durability of the ram apply a thin
coat of grease to the surfaces of the ram before
operation.
7.5. Route the power lead.
7.5.1. Route the lead from the power source to the splitter in a way that safeguards
against tripping on the lead, or the lead becoming damaged during the work
session. Protect the power lead from impacts, pulling or corrosive materials.
7.6. Open the Air Bleed.
7.6.1. Loosen the oil tank cover a few turns whenever the splitter being used.
7.6.2. Retighten this cover when you finished.
7.7. While operating under extremely low temperature, keep the log splitter running
under no load for 15 minutes to preheat the hydraulic oil.
7.8. Before initial operation.
7.8.1. You MUST check to be sure the two-handed operation is properly functioning by
following steps:
7.8.1.1. Lower both control levers, splitting wedge lowers to approximately 50mm
above the highest table position.
7.8.1.2. Release either of the levers, splitting wedge should remain in the original
position.
7.8.1.3. Release both levers, the ram should rise to the highest position
automatically.
7.9. To set wedge ram stroke, take the following steps:
7.9.1. Move splitting wedge to desired position. The upper position of the ram wedge
travel should be about 30~50mm over the logs to be split.
7.9.2. Release a control lever or switch off motor.
7.9.3. Release the setscrew (A). Raise adjusting rod (B) until adjusting rod (B) is
beginning to be stopped by the spring inside. Once adjusted tighten the setscrew
(A).
7.9.4. Release both control levers or switch on motor.
7.9.5. Check upper position of splitting wedge.
Page 12
7.10. Place log onto splitter.
7.10.1. Place the log onto the support table vertically and sitting flat on the support
table.
7.10.2. Make sure the wedge and support table makes contact with the log squarely on
the ends.
7.10.3. NEVER attempt to split a log at an angle.
ALWAYS split log in the direction of its growing grain.
DO NOT place log across the log splitter for splitting. It can be dangerous
and may seriously damage the machine.
7.11. Adjust the log holders (A) according to the diameter of the log to obtain most
comfortable control levers angle.
7.12. Hold the log with clamping brackets closely in the control lever guards. Lower
levers to start the splitting.
7.12.1. Releasing either lever stops the motion of the splitting wedge.
7.12.2. Releasing both handles will return the splitting wedge to the upper position.
7.13. Stack cut wood as you work. This will provide a safer work area, by keeping it
uncluttered, and avoid the danger of tripping, or damaging the power cord
Accumulated split wood and wood chips can create a hazardous work
environment.
NEVER continue to work in a cluttered work area which may cause you
to slip, trip or fall.
7.14. Replacing hydraulic oil.
7.14.1. The hydraulic system is a closed system with oil tank, oil pump and control valve.
7.14.2. Check oil level regularly with dipstick. Low oil levels can damage the oil pump. Oil
Level should measure approx. 10~20mm lower than the upper surface of the oil
tank.
7.14.3. The oil should be completely changed once a year.
7.14.3.1. Make sure moving parts have stopped and the log splitter has been
unplugged.
Page 13
7.14.3.2. Make sure that no dirt or debris finds its way into the oil tank.
7.14.4. Collect used oil and recycle used oil in a responsible way by taking it to a
recycling centre.
7.14.5. Following an oil change, use the log splitter a few times without actually splitting
any logs.
7.15. Following hydraulic oils or equivalent are recommend for the log splitter’s
hydraulic transmission system:
7.15.1. SHELL Tellus 32
7.16. Sharpening the wedge.
7.16.1. This log splitter is equipped with reinforced splitting wedge blade which has
been specially treated.
7.16.2. After long periods of operation, and when required you can sharpen the wedge
using a fine-toothed file removing any burrs or flat spots on the cutting edge.
Page 14
8. SPECIFICATIONS
Model number
HYLS7000V
Motor – V/Hz/W/IP
230/50/2200/54
S6 Type motor operation times
S6 %40, continuous operation periodic duty:
time of one load cycle is 10
minutes,
operation time at constant load is 4 minutes,
operation time at no-load is 6 minutes.
Log capacity
Diameter * - mm
120 ~ 300
Lengths - mm
1050 – 810 - 560
Splitting force – T
7
Hydraulic pressure – Mpa
21.5
Hydraulic oil capacity - L
5
Ram travel – mm
485
Forward speed – mm/second
40.2
Retract speed – mm/second
148
Noise level – dB
83.6 no load – 89.7 full load
Overall size
Length – mm
850
Width – mm
660
Height - mm
1150
Weight - Kg
103
ELECTRICAL REQUIREMENTS - Connect the main leads to a standard 230V±10% (50Hz±1
Hz) electrical supply which has protection devices of under-voltage, over-voltage, over-
current as well as a residual current device (RCD) which maximum residual current rated
at 30mA.
* - The diameter of the log is indicative - a small log can be difficult to split when it has
knots or a particularly tough fibre. On the other hand, it may not be difficult to split logs
with regular fibre even if its diameter exceeds the max. figure indicated above
APPLICATION CONDITIONS – This log splitter is designed for operating under ambient
temperatures between +5°C and 40°C and for installation at altitudes no more than
1000m above M.S.L. The surrounding humidity should less than 50% at 40°C. It can be
stored or transported under ambient temperatures between -25°C and 55°C.
Page 15
9. TROUBLESHOOTING
PROBLEM
PROBABLE CAUSE
SUGGESTED REMEDY
Motor does not
start
No supply at socket
Check main fuse
Defective extension lead
Unplug, check repair and/or
replace
Defective switch or capacitor
Get machine check by an approved
electrician
Log Splitter does
not work while
motor running
Valve is not opened owing to the
connection parts coming loose
Check and tighten the parts
Control levers or connecting parts
are bent
Repair the bent parts
Low hydraulic oil level Check and refill hydraulic oil
Log Splitter works
with abnormal
vibration and
noise
Low hydraulic oil level Check and refill hydraulic oil
10. WIRING & HYDRAULIC DIAGRAMS
Page 16
11. PARTS SCHEMATIC
11.1. HYLS7000V
Page 17
12. PRODUCT DISPOSAL
12.1. If it becomes necessary to dispose of your machine please contact your
local authority for the disposal advice, or take unit to your local recycling centre.
12.2. You MUST make sure that all unused oil, fuel and batteries are disposed of
correctly either beforehand or at amenity centre.
12.3. Waste Electrical Electronic Equipment (WEEE). Certain products contain waste
which should not be disposed of in your domestic waste. You MUST recycle WEEE in
accordance with your local authority or recycling centre.
12.4. The following symbol means that you should NOT place items with this
symbol on the product into your domestic waste.
12.5. Unwanted packaging materials should be sorted and taken to a recycling
centre to be disposed of in a manner which is compatible with the environment.
12.6. The following symbol means that you should ‘Reduce – Reuse – Recycle’.
12.7. Should you pass this product onto another user either sold or loaned you
MUST pass on this user manual. This will make sure that all other users can use
and maintain the machine safely.
13. DECLARATIONS of CONFORMITY
9.1.1.1. 2004/108/EC – Electromagnetic Compatibility Directive
9.1.1.2. 2006/42/EC – Machinery Directive
9.1.1.3. 2002/95/EC – Restriction of Hazardous Substances Directive
Page 18
14. CONTACT DETAILS
10.1. POSTAL ADDRESS Genpower Ltd, Isaac Way,
London Road, Pembroke Dock,
Pembrokeshire, SA72 4RW. UK.
10.2. TELEPHONE +44 (0) 1646 687880
10.3. FAX +44 (0) 1646 686198
10.4. TECHNICAL E-MAIL service@genpower.co.uk
10.5. WEBSITE www.hyundaipowerequipment.co.uk
15. MANUAL UPDATES
15.1. Our manuals are constantly being reviewed and updated. However if should
you find an error, omission or something you find unclear please contact your
dealer for assistance.
15.2. Our latest manuals are also placed online.
15.3. We reserve the right to make any modifications without prior notice
whenever necessary.
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