Christie Roadie 4K35 User manual

Brand: Christie

Model: Roadie 4K35

Category: Projectors

Type: User manual

This manual is also suitable for

Roadie 4K45

Service Manual

020-101694-03

Roadie 4K35 and 4K45

NOTICES

All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.

GENERAL

Every effort has been made to ensure accuracy, however in some cases changes in the products or availability could occur which may not be reflected in this

document. Christie reserves the right to make changes to specifications at any time without notice. Performance specifications are typical, but may vary

depending on conditions beyond Christie's control such as maintenance of the product in proper working conditions. Performance specifications are based on

information available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied

warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection

with the performance or use of this material. Canadian manufacturing facility is ISO 9001 and 14001 certified.

WARRANTY

Products are warranted under Christie’s standard limited warranty, the complete details of which are available by contacting your Christie dealer or Christie. In

addition to the other limitations that may be specified in Christie’s standard limited warranty and, to the extent relevant or applicable to your product, the

warranty does not cover:

Problems or damage occurring during shipment, in either direction.

Projector lamps (See Christie’s separate lamp program policy).

Problems or damage caused by use of a projector lamp beyond the recommended lamp life, or use of a lamp other than a Christie lamp supplied by

Christie or an authorized distributor of Christie lamps.

Problems or damage caused by combination of a product with non-Christie equipment, such as distribution systems, cameras, DVD players, etc., or use

of a product with any non-Christie interface device.

Problems or damage caused by the use of any lamp, replacement part or component purchased or obtained from an unauthorized distributor of Christie

lamps, replacement parts or components including, without limitation, any distributor offering Christie lamps, replacement parts or components through

the internet (confirmation of authorized distributors may be obtained from Christie).

Problems or damage caused by misuse, improper power source, accident, fire, flood, lightening, earthquake or other natural disaster.

Problems or damage caused by improper installation/alignment, or by equipment modification, if by other than Christie service personnel or a Christie

authorized repair service provider.

Problems or damage caused by use of a product on a motion platform or other movable device where such product has not been designed, modified or

approved by Christie for such use.

Problems or damage caused by use of a projector in the presence of an oil-based fog machine or laser-based lighting that is unrelated to the projector.

For LCD projectors, the warranty period specified in the warranty applies only where the LCD projector is in “normal use” which means the LCD projector

is not used more than 8 hours a day, 5 days a week.

Except where the product is designed for outdoor use, problems or damage caused by use of the product outdoors unless such product is protected from

precipitation or other adverse weather or environmental conditions and the ambient temperature is within the recommended ambient temperature set

forth in the specifications for such product.

Defects caused by normal wear and tear or otherwise due to normal aging of a product.

The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold

by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or

(ii) the required international warranty fee has been paid.

The warranty does not obligate Christie to provide any on site warranty service at the product site location.

PREVENTATIVE MAINTENANCE

Preventative maintenance is an important part of the continued and proper operation of your product. Please see the Maintenance section for specific

maintenance items as they relate to your product. Failure to perform maintenance as required, and in accordance with the maintenance schedule specified by

Christie, will void the warranty.

REGULATORY

The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed

to provide reasonable protection against harmful interference when the product is operated in a commercial environment. The product generates, uses, and

can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the

interference at the user’s own expense.

CAN ICES-3 (A) / NMB-3 (A)

이 기기는 업무용(A급)으로 전자파적합등록을 한 기기이오니 판매자 또는 사용자는 이점을 주의하시기 바라며, 가정 외의 지역에서 사용하는 것을 목적으로 합니다.

ENVIRONMENTAL

The product is designed and manufactured with high-quality materials and components that can be recycled and reused. This symbol means that electrical

and electronic equipment, at their end-of

-life, should be disposed of separately from regular waste. Please dispose of the product appropriately and according

to local regulations. In the European Union, there are separate collection systems for used electrical and electronic products. Please help us to conserve the

environment we live in!

Content

Introduction................................................. 7

Site requirements..............................................7

Physical operating environment..................................... 7

Power connection.............................................. 7

Projector components............................................8

Lamp power supply components.....................................9

Service guidelines............................................11

Ordering parts............................................... 11

Interconnections and line drawings.................................. 11

Replacing modules.............................................11

Servicing live equipment.........................................12

Safety and warning guidelines..................................... 12

AC/power precautions.........................................13

Lamp precautions........................................... 13

Product safety labels......................................... 14

Maintenance and cleaning........................................16

Ventilation and Cooling..........................................16

Inspecting and cleaning the airflow interlocks..........................16

Inspecting and cleaning the lamp blower.............................16

Inspecting and cleaning the fan extrator.............................17

Inspecting and filling the coolant reservoir............................17

Inspecting the rear exhaust assembly...............................18

Filtration...................................................18

Inspecting the light engine air filter................................ 18

Inspecting the laminar airflow device filter............................18

Inspecting and cleaning lamps..................................... 18

Removing dust from the lamp....................................19

Removing fingerprints, smudges, or oil from the lamp.....................19

Inspecting and cleaning optics..................................... 19

Tools recommended for removing dust or grease........................20

Removing dust from the projection lens..............................20

Removing fingerprints, smudge, or oil from the projection lens...............21

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Service setups...............................................22

Turning the projector on.........................................22

Turning the projector off.........................................22

Adjusting horizontal boresight......................................22

Adjusting vertical boresight.......................................23

Adjusting the fold mirror.........................................24

Aligning the integrator module..................................... 25

Converging the image...........................................26

DMD convergence...........................................26

Evaluating the image convergence.................................27

Adjusting the image convergence................................. 28

Troubleshooting............................................. 31

Projector does not power on.......................................31

Lamp does not ignite........................................... 31

Lamp suddenly turns off.........................................32

Flicker, shadows, or dimness...................................... 32

LampLOC not working...........................................32

Touch panel controller is blank..................................... 33

Blank screen, no display of image................................... 33

Cannot communicate with the projector............................... 33

Inaccurate display colors.........................................34

Display is not rectangular........................................ 34

Display has suddenly frozen.......................................34

Display is jittery or unstable.......................................34

Parts and module replacement..................................35

Maintenance prerequisites ........................................35

Tools required for service.........................................35

Index of parts and modules.......................................36

Shutting down for maintenance.....................................39

Projector covers.............................................. 39

Removing the touch panel controller................................39

Removing the projector shroud (optional)............................ 40

Removing the front top cover....................................40

Removing the light engine cover..................................41

Removing the rear top lid...................................... 42

Removing the front lamp-side cover................................42

Removing the lamp door.......................................42

Content

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Removing the front lens-side cover................................ 43

emoving the rear lens-side cover.................................43

Removing the rear cover.......................................44

Removing the front cover...................................... 44

Filtration...................................................45

Removing the light engine air filter.................................45

Ventilation and Cooling..........................................46

Replacing the card cage exhaust fans–bottom (fan #1 and 2)................46

Replacing the radiator fan (fan #3)................................ 46

Replacing the laminar airflow device fan (fan #4)....................... 47

Replacing the light engine fan pack (fan #5, 6, 7, and 8)...................48

Replacing the light engine fan (fan # and15).......................... 49

Replacing the card cage fan-back (fan #9)............................50

Replacing the card cage intake fans–top (fan #10, 11 and 12)............... 50

Replacing the igniter fan (fan #16)................................ 51

Replacing the HIP fan (fan #13).................................. 51

Replacing the liquid cooling pump fan (fan #14)........................ 52

Replacing the IMCB fan (fan #18).................................52

Removing the main AC blower................................... 53

Replacing the extractor fan..................................... 53

Removing the starter capacitor...................................54

Removing the liquid cooling reservoir...............................54

Removing the radiator........................................ 56

Replacing the main AC blower vane switch............................57

Replacing the remote temperature sensor module.......................58

Removing the low profile extractor.................................58

Replacing the red FPGA blower (fan #19).............................59

Replacing the firewall fan (fan #20)................................59

Optics.....................................................60

Removing the lamp.......................................... 60

Installing the lamp...........................................61

Replacing the light engine......................................62

Replacing the illumination optic system..............................64

Replacing the cold mirror.......................................65

Replacing the fold mirror.......................................66

Replacing the integrator snood...................................66

Replacing the integrator assembly.................................67

Replacing the light sensor module.................................67

Replacing the UV filter........................................ 67

Content

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Electronics..................................................68

eplacing the backplane.......................................68

Replacing the high speed image processor............................69

Replacing the MCPU board......................................70

Replacing the option cards......................................70

Replacing the primary environmental board...........................71

Replacing the secondary environmental board..........................71

Replacing the integrated motor control board..........................72

Replacing the lamp adjuster.....................................72

Replacing the centrifugal fan interface board.......................... 73

Power supplies...............................................73

Replacing the igniter..........................................73

Replacing the AC line filter......................................74

Replacing the AC breaker switch..................................75

Replacing the AC relay........................................ 76

Replacing the low voltage power supply..............................77

Replacing the standby power supply................................78

Lenses....................................................79

Removing the projection lens....................................79

Replacing the lens mount.......................................79

Replacing the anode yoke...................................... 80

Replacing the douser motor.....................................81

Replacing the ceramic douser plate................................ 81

Replacing the reflector and heat dump.............................. 82

Testing ground continuity and dielectric strength..........................82

Required test equipment.......................................82

Preparing the lamp power supply for testing...........................83

Testing ground continuity.......................................84

Testing dielectric strength...................................... 85

Content

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Introduction

This document provides technical information for assisting Christie qualified technicians in the

servicing of the Roadie 4K35 and 4K45 projectors .

Every effort has been made to make sure the information in this document is accurate and complete.

However, due to continuing research all information is subject to change without notice. Christie

assumes no responsibility for omissions or inaccuracies.

Site requirements

To safely install and operate the projector, the installation location must have restricted access for

authorized personnel only and meet these minimum requirements.

Physical operating environment

Provides specifications for the operating environment.

• Maximum ambient temperature (operating) 35°C (95°F)

• Minimum ambient temperature (operating) 10°C (50°F)

Power connection

Learn the requirements for permanently wired installations or power cord connections.

• Single phase 10A IEC320C14 (lamp power supply to projector head)

Single phase 15A (North America)/10A (all other regions) power cord (projector head to AC

mains). The latter cord is provided for installations where the projector head is remotely

lcoated from the lamp power supply (LPS) and must be powered directly from the AC mains

instead of the LPS.

• Terminal block, electrician hard-wired at the projector headlamp power supply (LPS).

Three-phase, 39A 200-230VAC + Earth (North America and Japan)

Three-phase, 26A 380-415VAC + Neutral + Earth (regions outside North America and Japan)

• This product can be connected to an IT power distribution system.

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Projector components

Learn where to find the components of the projector.

ID Item Description

A Touch panel controller (TPC) A touch-sensitive screen used to control and monitor operation. See

ouch panel controller.

B LED status indicators LED color and blinking rates (located in both back corners of the

projector) provide information about the status of the projector. See

Projector LED status indicators.

C Manual douser override Closing the douser rotates a shutter blade in front of the lamp and

reduces the lamp power to its minimum. The override is for emergency

use only.

D Lamp door and lamps The lamp door provides access to the lamp compartment and must

remain closed and locked for normal operation. Lamp replacement should

only be performed by qualified technicians. See Accessories.

E Low profile extractor Extracts heated air from the lamp compartment out the back of the

projector. The Roadie Ducted Exhaust kit (not shown) P/N: 113-107109-

xx is available to duct hot air away from the projector. See Accessories.

F Radiator access door panel The radiator door provides access to the radiator and liquid cooling

compartment and must remain closed during normal operation.

G Shroud (optional) Covers the motorized lens mount assembly (two-pieces).

H Projection lens A variety of lenses can be used with the Roadie 4K35 and 4K45. See

Accessories.

Introduction

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ID Item Description

I Air filter cover and air filter Filters the intake air before it circulates through the front compartment

to cool the main electronics. See Removing the light engine air filter (on

page

45).

J Input panel Provides a variety of ports for connecting external devices. See

Connecting devices.

K Connector box Provides connections for the DC lamp and communication cables.

Lamp power supply components

Learn the components of the lamp power supply.

ID Item Description

A Projector AC power outlet Powers the projector head. Do not use this outlet to power other devices.

B Main LPS breaker Acts as a power switch, protecting the lamp power supply (LPS) against

over-current conditions of 40A or more.

C Projector Interlock and

communication connections

Provides communication between the projector and the LPS.

D DC cable connectors Locking connectors for DC cables. These connectors are shipped

separately and must be connected by an electrician.

E DC lamp power cables Carries power from the LPS to the projection lamp.

Introduction

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ID Item Description

F Lamp breaker Acts as a power switch, protecting the LPS against over-current

conditions of 50A or more.

G Outlet breaker Acts as a power switch, protecting the projector electronics against over-

current conditions of 15 A or more.

H Power phase indicator lights Indicates the power on each of the three phases.

I LPS power inlet Supplies power to the LPS. This connection must be wired by an

electrician, according to local regulations.

Introduction

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Service guidelines

Review safety guidelines and information required for replacing modules.

Ordering parts

When ordering replacement parts, quote the part numbers of the items required. Quote the projector

model number, serial number, and date of manufacture, as indicated on the license label.

Not all parts are available separately. In addition, some parts stocked as inventory are available only

until the current supply lasts.

All part numbers are subject-to-change.

Related information

Site requirements (on page

Interconnections and line drawings

The interconnect diagram illustrates the path of electrical connections between modules.

Manufacturer’s part numbers are included. Part numbers are subject to change.

Line drawings provide projector dimensions and sizes for installation.

To download the latest interconnect diagram or line drawings, visit www.christiedigital.com.

Replacing modules

To ensure you have the correct module and the projector module is replaced correctly, check module

markings, parts lists, and the relevant disassembly and replacement procedures.

Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation.

Related information

Site requirements (on page 7)

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Servicing live equipment

Only Christie accredited technicians who are knowledgeable about the hazards associated with

hazardous voltage, ultraviolet exposure, and high temperatures are authorized to assemble, install,

and service Christie equipment.

To make sure you remain safe when servicing energized (live) Christie equipment:

• Locate the main AC power shut off prior to servicing the equipment. This will allow you to turn

the power off quickly in an emergency.

• Disconnect the projector from the communication and management network so it cannot

receive commands to turn the lamp on, open the douser, and move the lens.

• Familiarize yourself with all potential safety hazards prior to servicing the equipment. This

includes, but is not limited to, the location and accessibility of hazardous voltages.

• Read and understand all written procedures prior to commencing a service procedure.

• Understand and follow all local safety codes and requirements when servicing energized (live)

equipment.

• Perform equipment service in a location free of obstructions and other hazards. For example,

you must have an unobstructed view of the area being serviced.

Wear personal protective equipment (PPE) clothing appropriate to the service you are performing. This

includes, but is not limited to, protective (electrically insulated) footwear, safety glasses, and gloves

rated for the working voltage of the equipment you are servicing.

Safety and warning guidelines

Read all safety and warning guidelines before installing or operating the projector.

This projector must be operated in an environment that meets the operating range specification. Use

only the attachments and/or accessories recommended by Christie. Use of others may result in the

risk of fire, shock, or personal injury.

Warning! F

ailure to comply with the following could result in death or serious injury.

• Do not look directly into the lens or at the lamp. The extremely high brightness can cause

permanent eye damage.

• EXTREME BRIGHTNESS! When accessing a restricted access location for product service or

maintenance, avoid exposure to the product beam path by turning the product power off and

disconnecting the product from AC power, or by shuttering the lamp to avoid emissions from the

front aperature.

• FIRE HAZARD! Keep hands, clothes, and all combustible material away from the concentrated

light beam of the lamp.

• UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective

safety clothing must be worn when performing optical adjustments or servicing the product.

Service guidelines

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Caution! F

ailure to comply with the following could result in minor or moderate injury.

• SHOCK HAZARD! Disconnect the product from AC before moving, servicing, cleaning, removing

components, or opening any enclosure.

• Christie products must be installed and serviced by Christie qualified technicians.

• TRIP OR FIRE HAZARD! Position all cables where they cannot contact hot surfaces, be pulled, be

tripped over, or damaged by persons walking on or objects rolling over the cables.

• The American Conference of Governmental Industrial Hygienists (ACGIH) recommends

occupational UV exposure for an 8-hour day to be less than 0.1 microwatts per square

centimeters of effective UV radiation. A workplace evaluation is advised to assure employees are

not exposed to cumulative radiation levels exceeding the government guidelines for your area.

Be aware that some medications are known to increase sensitivity to UV radiation.

Notice. F

ailure to comply with the following may result in property damage.

• SHOCK HAZARD! All harnessing must be properly routed and secured as originally installed,

especially in high voltage areas.

• FIRE HAZARD! Do not use a power cord or harness that appears damaged.

AC/power precautions

o correctly install this projector, a certified electrician must install a permanent three-phase

connection to the lamp power supply (LPS). The LPS projector outlet supplies power to the projector

head. Operate the projector at the recommended voltage.

Danger! F

ailure to comply with the following results in death or serious injury.

• Disconnect projector from AC before opening any enclosure.

Warning! F

ailure to comply with the following could result in death or serious injury.

• FIRE AND SHOCK HAZARD! Do not attempt operation unless the power cord, power socket, and

power plug meet the appropriate local rating standards.

• SHOCK HAZARD! Only use the AC power cord provided with the product or recommended by

Christie.

• FIRE OR SHOCK HAZARD! Do not overload power outlets and extension cords.

• FIRE HAZARD! Do not use a power cord that appears damaged.

Lamp precautions

Lamps used in the projector are under high pressure and must be handled with caution. Lamps can

explode and cause serious personal injury if dropped or mishandled.

Danger! F

ailure to comply with the following results in death or serious injury.

• Do not open the lamp door while the lamp is on.

• EXPLOSION HAZARD! Allow sufficient time for the lamp to cool down before powering down the

product, disconnecting it from AC, and opening the lamp door.

• Christie products must be installed and serviced by Christie qualified technicians.

• EXPLOSION HAZARD! Always wear manufacturer approved protective safety clothing (gloves,

jacket, face shield) whenever the lamp door is open or when handling the lamp. Any local or

federal specifications take precedence over Christie's protective clothing recommendations.

Service guidelines

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Warning! F

ailure to comply with the following could result in death or serious injury.

• Possibly hazardous optical radiation emitted from this product. (Risk group 3)

• Thermal radiation emitted from this product may cause burns. (Risk group 3)

Product safety labels

Learn about the safet

y labels used on the projector.

Indicates the presence of a grounding point.

Indicates the presence of an earth grounding point.

Indicates the presence of a dangerous condition or situation.

Indicates the presence of a pinch hazard. To avoid personal injury, keep hands clear and loose clothing

tied back.

Indicates the presence of a hot surface. To avoid personal injury, always allow the projector to cool

down for a minimum of 10 minutes before performing maintenance or service procedures.

Indicates the presence of a hot surface. To avoid personal injury, always allow the projector to cool

down for a minimum of 10 minutes before performing maintenance or service procedures.

Indicates the presence of an electrical shock hazard. To avoid personal injury, always disconnect all

power sources before performing maintenance or service procedures.

Indicates the presence of an electrocution hazard. To avoid personal injury, always disconnect all

power sources before performing maintenance or service procedures.

Indicates the presence of moving fan blades. To avoid personal injury, keep hands clear and loose

clothing tied back. Alw

ays disconnect all power sources before performing maintenance or service

procedures.

Indicates exposure to bright light. To avoid personal injury, never look directly at the light source.

Indicates the presence of an explosion hazard. To avoid personal injury, always disconnect all power

sources and wear Christie appro

ved protective clothing.

Service guidelines

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Indicates the presence of a fire hazard. To avoid personal injury and property damage, always adhere

to the instructions described in this manual.

Always disconnect all power sources before performing maintenance or service procedures.

See the product user manual for specific information and directions.

See the product service manual for specific information and directions.

Never look directly into the projector lens. The

extremely high brightness can cause permanent ey

damage.

Indicates possible optical radiation emitted from the

product.

Indicates thermal radiation emitted from the product

y cause burns.

This label warns of a cross-connection hazard when installing multiple

projectors at once. A fire hazard exists if a lamp power supply interlock

cable is connected to a different projector than its lamp power cables.

or more information, see Adjust the projector tilt and level in the

Installation and Setup chapter

Service guidelines

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Maintenance and cleaning

Learn about the information and procedures required for performing projector maintenance. When

performing projector maintenance, obey all warnings and precautions.

Danger! F

ailure to comply with the following results in death or serious injury.

• EXTREME BRIGHTNESS! When accessing a restricted access location for product service or

maintenance, avoid exposure to the product beam path by turning the product power off and

disconnecting the product from AC power, or by shuttering the lamp to avoid emissions from the

front aperature.

Warning! F

ailure to comply with the following could result in death or serious injury.

• Christie products must be installed and serviced by Christie qualified technicians.

• Do not operate the product without all of its covers in place.

Ventilation and Cooling

ents and louvers provide ventilation, both for intake and exhaust, keeping the projector components

within their operating temperature specifications.

Do not install the projector near a radiator, heat register, or within an enclosure. To ensure adequate

airflow, keep a minimum clearance of 50 cm (20 inches) around the projector and never block or cover

the vents.

When replacing fans, ensure you confirm the fan direction for airflow. The correct orientation of the

fan will also ensure that the fan harness reaches the connector.

Inspecting and cleaning the airﬂow interlocks

Inspect and clean the airflow interlocks to remove accumulated dust or dirt that could impede

movement.

Check: Every 6 months

Warning! F

ailure to comply with the following could result in death or serious injury.

• Do not remove or disable the vane switch. Do not attempt to operate the product with

inadequate airflow which can result in dangerous overheating.

Check and clean the lamp blower vane switch, located adjacent to the AC lamp blower in the

igniter compartment.

Inspecting and cleaning the lamp blower

A clogged blower impeller or motor can reduce air flow and lead to overheating and lamp failure.

Check: Every 6 months

Notice. F

ailure to comply with the following may result in property damage.

• Do not touch or bend the impeller blades. Do not loosen the balancing weights.

1. Shut down the projector (on page

39).

2. Remove the three screws securing the rear side cover.

Service guidelines

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3. Vacuum loose dirt from the lamp blower impeller.

if necessary, use a soft brush dampened with hot water.

Or, fold a clean microfiber cloth and dampen with methanol and wipe evenly with the smooth

portion of the cloth that has no folds or creases. Do not apply finger pressure. Use the

solution in the cloth to collect the dirt.

Inspecting and cleaning the fan extrator

A clogged fan extractor can reduce air flow and lead to overheating and lamp failure.

Check: Every 6 months

Notice. F

ailure to comply with the following may result in property damage.

• Do not touch or bend the impeller blades. Do not loosen the balancing weights.

1. Shut down the projector (on page

39).

2. Remove the front top cover (on page 40).

3. Remove the rear top cover (on page 42).

4. Remove three screws securing the fan extractor.

5. Vacuum loose dirt from the fan extractor.

6. if necessary, use a soft brush dampened with hot water.

Or, fold a clean microfiber cloth and dampen with methanol and wipe evenly with the smooth

portion of the cloth that has no folds or creases. Do not apply finger pressure. Use the

solution in the cloth to collect the dirt.

7. To reinstall the fan extractor repeat steps 2 to 4 in reverse order.

Inspecting and ﬁlling

the coolant reservoir

The liquid cooling module (LCM) circulates coolant through the digital micromirror device (DMD) heat

sinks.

The coolant level should remain above the minimum level indicator and free from particulate and/or

fogginess.

Check: Every 6 months

Warning! F

ailure to comply with the following could result in death or serious injury.

• HAZARDOUS SUBSTANCE! Use caution when handling the product as it contains propylene

glycol. Do not ingest coolant.

1. Remove the liquid cooling reservoir (on page 54).

2. Refill the coolant.

Note the following:

• Always use Christie approved coolant propylene glycol 740 (P/N: 003-005179-XX).

• Never overfill the reservoir beyond the top of the window.

• Use caution not to spill or let any of the coolant drip on or near the electronics.

• The coolant color may fade over time, however this does not impact the ability of the

coolant to exchange heat.

Service guidelines

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Inspecting the rear exhaust assembly

The rear exhaust assembly includes an exhaust grille between the plastic louvers.

Check: Monthly or sooner when operating the projector in a dusty or dirty environment

1. Remove four screws from the rear exhaust cover to access the exhaust grill.

2. Replace the mesh screen if it appears clogged or blocked with dust or dirt.

Filtration

Filters help to keep dust and other foreign materials out of the projector.

Notice. F

ailure to comply with the following may result in property damage.

• Do not operate the product without the filter installed.

• Use only high efficiency Christie approved filters.

• Do not reuse an old air filter.

Inspecting the light engine air ﬁlter

The light engine filter is located on the lens side of the projector behind the air filter cover.

Check: Monthly

Remove and clean the light engine air filter (on page 45) when replacing the lamp or sooner

when operating the projector in a dusty or dirty environment.

Inspecting the laminar

airﬂow device ﬁlter

The laminar airflow device (LAD) filter is attached to the light engine assembly handle in the light

engine compartment.

Check: Ev

ery 6 months

Replace the LAD filter.

Inspecting and cleaning lamps

Inspect and clean the lamps to ensure optimum brightness.

Every 60 days

Danger! F

ailure to comply with the following results in death or serious injury.

• This procedure must be performed by Christie qualified technicians.

• SHOCK HAZARD! Disconnect the product from AC before moving, servicing, cleaning, removing

components, or opening any enclosure.

• EXPLOSION HAZARD! Always wear manufacturer approved protective safety clothing (gloves,

jacket, face shield) whenever the lamp door is open or when handling the lamp. Any local or

federal specifications take precedence over Christie's protective clothing recommendations.

• EXPLOSION HAZARD! Allow sufficient time for the lamp to cool down before powering down the

product, disconnecting it from AC, and opening the lamp door.

Service guidelines

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Warning! F

ailure to comply with the following could result in death or serious injury.

• Possibly hazardous optical radiation emitted from this product. (Risk group 3)

• Thermal radiation emitted from this product may cause burns. (Risk group 3)

Always perform these steps before inspecting, removing, or installing any part of the lamp system:

1. Shut down the projector

(on page 39).

2. Put on protective clothing and face shield.

3. Use the key to open the lamp door and access the lamp compartment.

Do not lean, or place heavy objects on the open lamp door.

4. Check the contact surfaces of the anode (positive) and the cathode (negative) connections for

cleanliness.

5. Clean electrical contact surfaces regularly to prevent contact resistance from scorching

connectors.

Use an approved contact cleaner.

6. Verify that all electrical and lamp connections are secure.

Removing dust from the lamp

Remove dust from the lamp to ensure optimum image brightness.

1. Brush most of the dust off with a camelhair brush or use a dust-free blower.

2. If some dust remains, leave it as some dust is inevitable.

Avoid unnecessary cleaning.

Removing ﬁngerprints, smudges, or oil from the lamp

emove fingerprints, smudge, or oil from the lamp to ensure optimum image brightness.

1. Brush most of the dust off with a camelhair brush or use a dust-free blower.

2. Fold a microfiber cloth and wipe the remaining dust particles off the lamp with the smooth

portion of the cloth that has no folds or creases.

Do not apply finger pressure. Instead, use the tension in the folded cloth to remove the dust.

Inspecting and cleaning optics

Inspect and clean optical components such as the projection lens or reflector to ensure optimum

image display.

Unnecessary cleaning of optics can increase the risk of degrading delicate coatings and surfaces. The

reflector and projection lens may be inspected and cleaned as per the following instructions.

A small amount of dust or dirt on the lens has minimal effect on image quality-to avoid the risk of

scratching the lens, clean the lens only if absolutely required.

Check: Monthly

Service guidelines

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Notice. F

ailure to comply with the following may result in property damage.

• Christie products must be installed and serviced by Christie qualified technicians.

• Always wear clean, lint-free gloves when handing the UV filter.

• Do not reuse lens tissues.

• Always handle optics by their edges.

1. Inspect the optical components periodically in a clean, dust-free environment using a high-

intensit

y light source or flashlight.

2. Clean the optical components only when dust, dirt, oil, fingerprints, or other marks are

obvious.

Never touch an optical surface with bare hands. Always wear lint-free lab gloves.

3. (Optional) Use solvents if dirt remains after dusting with compressed air.

Tools recommended for removing dust or grease

Use the following recommended tools for removing dust or grease.

• Powder free latex gloves

• Soft camel-hair brush

• Dust-free blower—filtered dry nitrogen blown through an anti-static nozzle

• Lint-free lens tissue, such as Lensx 90 tissue or Newport Optics cleaning tissue

• For the lens only—lens cleaning solution and microgiber cloth

• For the reflector only—Methanol

• Isopropyl Alcohol Reagent Grade (ACS) 99.9%

• Acetone Reagent Grade (ACS)

• Optical grade cotton swabs with wooden stems

• Sticklers Fiber Optic Cleaner (can be used on all optical components)

• A bright, portable illumination device such as an LED flashlight

Removing dust from the projection lens

Remove dust from the projection lens to ensure optimum image display.

1. Brush most of the dust off with a camel-hair brush or use a dust-free blower.

2. Fold a microfiber cloth and wipe the remaining dust particles off the lens with the smooth

portion of the cloth that has no folds or creases.

Do not apply finger pressure. Instead, use the tension in the folded cloth to remove the dust.

3. If significant dust remains on the lens surface, dampen a clean microfiber cloth with lens

cleaning solution and wipe gently until clean.

Service guidelines

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Christie Roadie 4K35 User manual

Brand: Christie

Model: Roadie 4K35

Category: Projectors

Type: User manual

This manual is also suitable for

Roadie 4K45

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Christie Roadie 4K35 User manual

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Christie Roadie 4K35 User manual

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