MODEL G7945/46
RADIAL DRILL PRESS
OWNER'S MANUAL
G7945
G7946
COPYRIGHT © JANUARY, 2001 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2008 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DS3298
PRINTED IN CHINA
Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................
3
G7945 Machine Data Sheet .......................................................................................................
4
G7946 Machine Data Sheet .......................................................................................................
6
Identification ............................................................................................................................... 8
SECTION 1: SAFETY .......................................................................................................................
9
Safety Instructions for
Machinery ............................................................................................... 9
Additional Safety
for Drill Presses ............................................................................................ 11
SECTION 2: CIRCUIT REQUIREMENTS ......................................................................................
12
110V Operation ........................................................................................................................
12
SECTION 3: SET UP ......................................................................................................................
13
Set Up Safety ...........................................................................................................................
13
Items Needed for Set Up ......................................................................................................... 13
Unpacking ................................................................................................................................ 13
Inventory ................................................................................................................................... 14
Hardware Recognition Chart ....................................................................................................
15
Clean Up ..................................................................................................................................
16
Site Considerations ..................................................................................................................
16
Column and Base .....................................................................................................................
17
Table Bracket ........................................................................................................................... 17
Headstock ................................................................................................................................ 18
Downfeed Handles ..................................................................................................................
19
Drill Chuck and Arbor ...............................................................................................................
19
Test Run ...................................................................................................................................
20
Mounting ................................................................................................................................... 20
Recommended Adjustments ....................................................................................................
22
SECTION 4: OPERATIONS ...........................................................................................................
23
Operation Safety ......................................................................................................................
23
Switch/Safety Key .................................................................................................................... 23
Installing/Removing Drill Bits ....................................................................................................
23
Choosing Speeds .....................................................................................................................
24
Changing Speeds .....................................................................................................................
25
Drilling ...................................................................................................................................... 26
Depth Stop ...............................................................................................................................
27
Table Adjustments ...................................................................................................................
27
Head Adjustments ....................................................................................................................
29
SECTION 5: ACCESSORIES ......................................................................................................... 30
SECTION 6: MAINTENANCE ........................................................................................................
32
General ..................................................................................................................................... 32
Cleaning ................................................................................................................................... 32
Unpainted Cast Iron .................................................................................................................
32
Lubrication ................................................................................................................................ 32
V-Belts ...................................................................................................................................... 32
SECTION 7: SERVICE ................................................................................................................... 33
About Service ...........................................................................................................................
33
Troubleshooting ........................................................................................................................ 33
Depth Stop Calibration .............................................................................................................
35
Feed Shaft Spring Tension ......................................................................................................
35
Electrical Components .............................................................................................................
36
G7945/G7946 Wiring Diagram .................................................................................................
37
G7945/G7946 Parts Breakdown ..............................................................................................
38
G7945/G7946 Parts List ...........................................................................................................
39
G7945 Parts Br
eakdown .......................................................................................................... 40
G7945 Parts List ......................................................................................................................
41
G7946 Parts Breakdown ..........................................................................................................
42
G7946 Parts List ......................................................................................................................
43
Safety Label Placement and Parts List .................................................................................... 44
G7945/G7946 Radial Drill Press
-3-
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G7945/G7946
Radial Drill Press. This machine is part of a
growing Grizzly family of fine woodworking and
metalworking machinery. When used according
to the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
We are pleased to provide this manual with the
Model G7945/G7946. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre
-
sents our effort to produce the best documenta
-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G7945/G7946 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat
-
est updates to this manual!
-4-
G7945/G7946 Radial Drill Press
The information contained herein is deemed accurate as of 11/25/2005 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G7945
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G7945 5 SPEED BENCH-TOP RADIAL DRILL PRESS
Product Dimensions:
Weight................................................................................................................................................................ 88 lbs.
Length/Width/Height...........................................................................................................33-1/2 x 11-1/2 x 31-1/2 in.
Foot Print (Length/Width)................................................................................................................... 13-1/2 x 8-1/2 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight................................................................................................................................................................ 97 lbs.
Length/Width/Height............................................................................................................................. 36 x 18 x 13 in.
Electrical:
Switch...................................................................................................................Toggle On/Off with Safety Lock Tab
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................
7 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type..................................................................................................................
TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................1/2 HP
Voltage........................................................................................................................................................
110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................5A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds...........................................................................................................................................
1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings.......................................................................................................................
Shielded and Lubricated
Main Specifications:
Construction
Table Construction...................................................................................................
Precision Ground Cast Iron
Spindle Housing Construction.............................................................................................................. Cast Iron
Column Construction....................................................................................................Cylindrical Ground Steel
Head Construction................................................................................................................................Cast Iron
Base Construction................................................................................................................................
Cast Iron
Paint.......................................................................................................................................................... Epoxy
Head Information
Head Tilt..................................................................................................................................................90 deg.
Maximum Movement Of Head Casting................................................................................................ 12-1/2 in.
Head Swivel.......................................................................................................................................... 360 deg.
G7945 Machine Data Sheet
G7945/G7946 Radial Drill Press
-5-
The information contained herein is deemed accurate as of 11/25/2005 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G7945
Other Related Information
Base Length......................................................................................................................................... 13-1/2 in.
Base Width.............................................................................................................................................8-1/2 in.
Quill Diameter........................................................................................................................................0.575 in.
Depth Stop Type.............................................................................................Threaded Rod with Positive Stop
Column Diameter.................................................................................................................................. 2.360 in.
Spindle Information
Spindle Taper............................................................................................................................................JT#33
Spindle Travel........................................................................................................................................ 3-1/4 in.
Dist From Spindle To Column.........................................................................................................5-1/2 - 17 in.
Dist From Spindle To Table................................................................................................................. 14-1/2 in.
Dist From Spindle To Base........................................................................................................................ 19 in.
Table Information
Table Length................................................................................................................................................ 9 in.
Table Width............................................................................................................................................ 8-5/8 in.
Table Thickness..................................................................................................................................... 1-1/4 in.
Floor To Table Height..................................................................................................................... 6-1/2 - 16 in.
Vertical Table Movement................................................................................................ Crank Handle Operate
Table Swing.......................................................................................................................................... 360 deg.
Table Tilt.......................................................................................................................... Left and Right 90 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column................................................................................................................360 deg.
Maximum Movement Of Work Table......................................................................................................
9-3/4 in.
No. Of T Slots....................................................................................................................................................
2
T Slot Width...............................................................................................................................................
5/8 in.
T Slot Length................................................................................................................................................ 6 in.
Operation Information
Swing..........................................................................................................................................................34 in.
Drilling Capacity........................................................................................................................... 1/2 in. in Steel
No Of Spindle Speeds.......................................................................................................................................
5
Range Of Spindle Speeds..............................................................................550, 880, 1520, 2490, 3470 RPM
Drill Chuck Type....................................................................................................................... JT33 Key Chuck
Drill Chuck Size......................................................................................................................................... 5/8 in.
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................................
Data Label on Head
Awards .............................................................................. Popular Woodworking Editor's Choice Tool Buying Guide
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Threaded Depth Stop
Crank Handle Operated Rack and Pinion Vertical Table Movement
Table Has Lock Levers
Table and Base are Cast Iron
Radial Design Allows Angle Drilling
5 Speeds
1/2HP Motor
Cushioned Grip Quill Handles
1/8" - 5/8" Chuck
-6-
G7945/G7946 Radial Drill Press
The information contained herein is deemed accurate as of 11/25/2005 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G7946
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G7946 5 SPEED FLOOR RADIAL DRILL PRESS
Product Dimensions:
Weight.............................................................................................................................................................. 138 lbs.
Length/Width/Height....................................................................................................................... 32 x 14 x 64-1/2 in.
Foot Print (Length/Width)............................................................................................................................. 18 x 11 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 147 lbs.
Length/Width/Height............................................................................................................................. 56 x 20 x 10 in.
Electrical:
Switch.................................................................................................................. Paddle On/Off with Safety Lock Tab
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................
7 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type..................................................................................................................
TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................1/2 HP
Voltage........................................................................................................................................................
110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................5A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds...........................................................................................................................................
1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings.......................................................................................................................
Shielded and Lubricated
Main Specifications:
Construction
Table Construction...................................................................................................
Precision Ground Cast Iron
Spindle Housing Construction.............................................................................................................. Cast Iron
Column Construction....................................................................................................Cylindrical Ground Steel
Head Construction................................................................................................................................Cast Iron
Base Construction................................................................................................................................
Cast Iron
Paint.......................................................................................................................................................... Epoxy
Head Information
Head Tilt..................................................................................................................................................90 deg.
Maximum Movement Of Head Casting................................................................................................ 12-1/2 in.
Head Swivel.......................................................................................................................................... 360 deg.
G7946 Machine Data Sheet
G7945/G7946 Radial Drill Press
-7-
The information contained herein is deemed accurate as of 11/25/2005 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G7946
Other Related Information
Base Length......................................................................................................................................... 17-1/2 in.
Base Width...........................................................................................................................................10-1/2 in.
Quill Diameter........................................................................................................................................0.575 in.
Depth Stop Type...........................................................................................................................................Hub
Column Diameter.................................................................................................................................. 2.790 in.
Mobile Base..............................................................................................................................................G8683
Spindle Information
Spindle Taper............................................................................................................................................JT#33
Spindle Travel........................................................................................................................................ 3-1/4 in.
Dist From Spindle To Column.........................................................................................................5-1/2 - 17 in.
Dist From Spindle To Table................................................................................................................. 30-1/2 in.
Dist From Spindle To Base........................................................................................................................ 51 in.
Table Information
Table Diameter...................................................................................................................................12-3/16 in.
Table Thickness........................................................................................................................................... 1 in.
Floor To Table Height................................................................................................................... 22-1/2 - 48 in.
Vertical Table Movement................................................................................................ Crank Handle Operate
Table Swing.......................................................................................................................................... 360 deg.
Table Tilt.......................................................................................................................... Left and Right 90 deg.
Table Swivel Around Center................................................................................................................. 360 deg.
Table Swivel Around Column................................................................................................................360 deg.
Maximum Movement Of Work Table....................................................................................................
24-1/2 in.
No. Of T Slots....................................................................................................................................................
6
T Slot Width...............................................................................................................................................
5/8 in.
T Slot Length..........................................................................................................................................3-1/4 in.
Operation Information
Swing................................................................................................................................................... 33-1/2 in.
Drilling Capacity........................................................................................................................... 1/2 in. in Steel
No Of Spindle Speeds.......................................................................................................................................
5
Range Of Spindle Speeds..............................................................................550, 880, 1520, 2490, 3470 RPM
Drill Chuck Type....................................................................................................................... JT33 Key Chuck
Drill Chuck Size......................................................................................................................................... 5/8 in.
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................................
Data Label on Head
Awards .............................................................................. Popular Woodworking Editor's Choice Tool Buying Guide
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Threaded Depth Stop
Table Has Lock Levers
Cushioned Grip Quill Handles
Crank Handle Operated Rack and Pinion Vertical Table Movement
Table and Base are Cast Iron
5 Speeds
1/2HP Motor
Radial Design Allows Angle Drilling
1/8" -5/8" Chuck
-8-
G7945/G7946 Radial Drill Press
10
Identification
Figure 1. Right-side controls.
Figure 2. Left-side controls.
Refer to the list below and see Figures 1 & 2 to
become familiar with the drill press controls.
1. Power Switch: Turns motor ON/OFF.
2. Belt Tension Lock Knobs
: Locks motor in
place to maintain belt tension.
3. Horizontal Adjustment Lever: Moves the
headstock along the horizontal rack.
4. Clamp Bolts: Lock table rotation, horizontal
movement of drill press, and lock drill press
rotation on column.
5. Crank Handle
: Raises/lowers table.
6. Downfeed Handles: Move the chuck up or
down.
7. Depth Stop
: Limits quill travel to a pre-set
drilling depth.
8. Lash Screw
: Removes quill lash.
9. Torsion Spring
: Returns quill into head-
stock.
10. Lock Pin: Locks headstock in the vertical
position. When unlocked, headstock can be
tilted.
11. Headstock Angle Tilt Scale
: Displays cur-
rent headstock-tilt angle.
Refer to the list below to become familiar with
the drill press terms and definitions.
Headstock: The cast iron upper portion of the drill
press, which houses the quill and work light, and
supports the motor and belt housing.
Arbor: A tapered shaft that connects the chuck to
the spindle.
Quill: Houses the spindle and bearings.
Spindle: The hollow shaft that accepts the arbor.
11
1
6
5
4
3
2
4
8
4
7
9
G7945/G7946 Radial Drill Press
-9-
4. ALWAYS USE HEARING PROTECTION
WHEN
OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con
-
tain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is
a carcinogen and can cause
cancer and severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
-10-
G7945/G7946 Radial Drill Press
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure oper
-
ation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn
-
ing machinery
ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom
-
mended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces
-
sory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper foot
-
ing and balance at all times.
23. MANY MACHINES WILL EJECT
WORKPIECE TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.
G7945/G7946 Radial Drill Press
-11-
1. EYE/FACE/HAND PROTECTION. A face
shield used with safety glasses is rec
-
ommended. Always keep hands and fin
-
gers away from the drill bit. Never hold a
workpiece by hand while drilling! DO NOT
wear gloves when operating
the drill.
2. SECURING BIT. Properly tighten and
securely lock the drill bit in the chuck.
3. CORRECT BIT.
Use only round, hex, or
triangular shank drill bits.
4. ADJUSTING KEYS AND WRENCHES.
Remove all adjusting keys and wrenches
before turning the machine ON
.
5. DRILLING SHEET METAL. Never drill
sheet metal unless it is securely clamped to
the table.
6. SURFACE /WORKPIECE PREPARATION.
Never turn the drill press ON before clearing
the table of all objects (tools, scrap wood,
etc.) DO NOT drill material that does not
have a flat surface, unless a suitable sup
-
port is used.
7. DAMAGED TOOLS. Never use tools in poor
condition. Dull or damaged cutting tools
are hard to control and may cause serious
injury.
Additional Safety for Drill Presses
8. DRILL OPERATION. Never start the drill
press with the drill bit pressed against the
workpiece. Feed the drill bit evenly into the
workpiece. Regularly back the bit out of
deep holes to clear chips.
9. OPERATING SPEED.
Always operate your
drill press at speeds that are appropriate
for the drill bit size and the material that you
are drilling
.
10. MAINTENANCE/SPEED CHANGES.
Never do maintenance or change speeds
with
the machine plugged in.
11. MOUNTING WORKPIECES. Use clamps
or vises to secure workpiece before drill
-
ing. Position work so you avoid drilling into
the table.
12. TABLE LOCK. Make sure the table lock is
tightened before starting the drill press.
13. EXPERIENCING DIFFICULTIES.
If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Service
Department at (570) 546-9663.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
-12-
G7945/G7946 Radial Drill Press
Figure 3. Typical type 5-15 plug and receptacle.
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro
-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110V Operation
Amperage Draw
The
1
⁄2 HP motor on the Model G7945/G7946 will
draw the following amps:
Motor Draw ..............................................5 Amps
Circuit Requirements
Whether you have a dedicated or shared circuit,
ONLY connect your machine to a circuit with
a verified ground, correctly sized wiring, and a
properly rated circuit breaker. Obey all applicable
safety and electrical codes, including the National
Electric Code (NEC). If you are unsure about
any wiring practices, consult a qualified elec-
trician.
Minimum Circuit Requirement .................
10 Amp
Plug/Receptacle Type
Included Plug Type ........................... NEMA 5-15
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
We do not recommend the use of extension
cords. If you find it absolutely necessary to use
an extension cord with your machine:
• Use at least a 14 gauge cord that does not
exceed 50 feet in length!
• The extension cord must also contain a
ground wire and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu
-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
G7945/G7946 Radial Drill Press
-13-
The Model G7945/G7946 was carefully packed
when it left our warehouse. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con
-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire set up pro
-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu
-
al to become familiar with
the controls and opera
-
tions before starting the
machine!
Unpacking
Set Up Safety
SECTION 3: SET UP
The Model G7945/G7946
is a heavy machine. DO
NOT over-exert yourself
while unpacking or mov
-
ing your machine—get
assistance.
Some of the following items may be needed to
complete the set up process, but are not included
with your machine:
Description Qty
• Wrench 16mm ............................................ 1
• Wrench
3
⁄4" .................................................. 1
• People for Lifting Help ................................
1
• Rubber Mallet .............................................
1
•
1
⁄2" Mounting Hardware (Page 20) ..... Varies
• Bottle of Mineral Spirits ..............................
1
Items Needed for
Set Up
-14-
G7945/G7946 Radial Drill Press
Figure 5. G7946 layout.
Figure 4. G7945 layout.
Description Qty
1. Headstock .................................................. 1
2. Base ........................................................... 1
3. Wrench ...................................................... 1
4. Hex Bolt and Wingnut Set .......................... 1
5. Column ....................................................... 1
6. Key ............................................................. 1
7. Chuck ......................................................... 3
8. Clamp Bolts (G7945) .................................. 3
Clamp Bolts (G7946) ..................................
5
9. Handle ....................................................... 1
1
11
10
14
12
15
5
4
3
9
8
7
6
2
1
11
10
12
5
4
3
9
8
7
6
2
13
13
Inventory
If any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, but for
the sake of expediency, you can get replacements at a hardware store.
Use Figure 4 and 5 and the inventory list below to inventory your drill press parts:
10. Handle Crank ............................................. 1
11. Downfeed Handles ..................................... 3
12. Table .......................................................... 1
13. Lock Shoe .................................................. 1
14. Table Support Arm (G7946) ...................... 1
15. Column Support Arm (G7946) ................... 1
16. Hardware Bag (Not Shown) ....................... 1
—Hex Bolts M8-1.25 x 20 (G7945) ............
4
—Hex Bolts M10-1.5 x 40 (G7946) ............
4
—Hex Wrench 3mm ...................................
1
—Hex Wrench 4mm ...................................
1
G7945/G7946 Radial Drill Press
-15-
Hardware Recognition Chart
-16-
G7945/G7946 Radial Drill Press
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship
-
ment. Remove this protective coating with a sol
-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti
-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo
-
rine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted sur
-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Clean Up
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest
-
ed. Lack of ventilation
while using these sol
-
vents could cause seri
-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Floor Load
Refer to the Machine Data Sheet for weight and
footprint specifications for your machine. Some
residential floors may require additional reinforce
-
ment to support both the machine and operator.
Some workbenches may require additional rein
-
forcement to support both the machine and the
workpiece.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
space for auxiliary stands, work tables or other
machinery, and the great range of movement
in the Model G7946/G7946 when establishing
a location for your machine. See Figure 6 for
the minimum working clearances of the Model
G7945/G7946.
Unsupervised children and
visitors inside your shop
could cause serious per
-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Figure 6. Working clearances.
G7945 G7946
G7945/G7946 Radial Drill Press
-17-
Table Bracket
Components and Hardware Needed: Qty
Table ..................................................................
1
Crank Handle ....................................................
1
Handle ...............................................................
1
Clamp Bolts (G7945) .........................................
1
Clamp Bolts (G7946) .........................................
3
Column .............................................................. 1
Column Support Arm (G7946) ..........................
1
Table Support Arm (G7946) ..............................
1
The table bracket must be installed as described
to properly assemble your drill press. The Model
G7945 comes with a one piece square table and
bracket. The Model G7946 comes with a round
table and two-piece hinged table bracket.
To install the table bracket:
1. Check to make sure the pinion gear is fully
inserted into the hole on the side of the table
bracket shown in
Figure 8.
Figure 7. Column secured to base.
Components and Hardware Needed: Qty
Base ...................................................................
1
Column ...............................................................
1
Hex Bolts M10-1.5 x 40 (G7946) ........................
4
Hex Bolts M8-1.25 x 20 (G7945) ........................
4
The column must be secured on the base to
properly assemble your drill press.
To secure the column to the base:
1. Place the column on the base and align the
mounting holes.
2. Secure the column to the base with the four
hex bolts, as shown in Figure
7.
Column and Base
Figure 8. Pinion gear position.
Pinion
Gear
2. Slide the crank handle over the pinion gear
shaft and align the set screw in the crank
handle with the flat portion of the shaft. Secure
with a 3mm hex wrench. See
Figure 9.
3. Thread the handle into the crank handle.
4. Remove the column ring (Figure 10) by
loosening the set screw and remove the rack
(Figure 9). The end of the rack that has teeth
extending closest to the edge must be posi
-
tioned down.
Table
Bracket
-18-
G7945/G7946 Radial Drill Press
Figure 9. Rack orientation (G7946 shown).
Figure 10. Inside bevel in the correct position.
Crank
Handle
Column Ring
Set Screw
5. Insert the rack into the table bracket pocket so
the gear teeth mesh and the rack is positioned
as shown in
Figure 9.
6. Slide the table bracket and rack over the col-
umn. Let them slide down the column until the
bottom of the rack contacts the shoulder of the
column support.
7. Slide the column ring over the column with
the beveled edge facing down (
Figure 10), fit
the beveled edge of the column ring over the
rack, and tighten the set screw.
Note: Do not
over-tighten the set screw or you may split the
column ring. Also make sure the rack is seated
firmly in the lower ring.
8. Thread a clamp bolt into the non-threaded
side on the back of the table bracket
about
three turns, for now.
Figure 11. Lock shoe installed.
Components and Hardware Needed: Qty
Headstock ..........................................................
3
Lock Shoe ..........................................................
1
Clamp Bolts .......................................................
2
To install the column:
1. Insert the included lock shoe into the recessed
pocket on the inside of the headstock opening
as shown in
Figure 11.
Headstock
The headstock is a
heavy load. Seek assis
-
tance before beginning
this step.
2. With the help of an assistant, lift the head-
stock over the top end of the column. When
the underside of the headstock is lined up
with the column, slide the headstock onto the
column until it stops (approximately 2").
9. Install the table support arm (G7946) onto the
column support arm, then install the table.
10. Thread a clamp bolt into the non-threaded
side on the table support arm and column
support arm about three turns for now.
Column
Support Arm
Handle
Set Screw
Lock Shoe
Rack
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Grizzly G7945 Owner's manual
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