Eaton PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET Owner's manual

Brand: Eaton

Model: PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET

Type: Owner's manual

This manual is also suitable for

PowerXL DX-NET-DEVICENET

Manual

PowerXL

™

DX-NET-DEVICENET

Field bus connection DeviceNet

or Variable Frequency Drives DA1

02/14 MN04012005Z-EN

All brand and product names are trademarks or registered trademarks of the owner

concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.eu/aftersales

Hotline of the After Sales Service:

+49 (0) 180 5 223822 (de, en)

AfterSalesEGBo[email protected]

For customers in US/Canada contact:

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order,

stock availability or proof of shipment, expediting an existing order, emergency ship-

ments, product price information, returns other than warranty returns, and informa-

tion on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 a.m. – 6:00 p.m. EST)

After-Hours Emergency: 800-543-7038 (6:00 p.m. – 8:00 a.m. EST)

Drives Technical Resource Center

Voice: 877-ETN-CARE (386-2273) option 2, option 6

(8:00 a.m. – 5:00 p.m. Central Time U.S. [UTC-6])

email: [email protected]

www.eaton.com/drives

Original Operating Instructions

The German-language edition of this document is the original operating manual.

Translation of the original operating manual

All editions of this document other than those in German language are translations of

the original German manual.

published 2014, edition date 02/14

Production: René Wiegand

Translation: globaldocs GmbH

No part of this manual may be reproduced in any form (printed, photocopy, microfilm

or any other process) or processed, duplicated or distributed by means of electronic

systems without written permission of Eaton Industries GmbH, Bonn.

Subject to alteration without notice.

Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m

)

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally restarted.

• Verify isolation from the supply.

• Earth and short circuit the device.

• Cover or enclose any adjacent live components.

• Follow the engineering instructions (AWA/IL) for the

device concerned.

• Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on this

device/system.

• Before installation and before touching the device ensure

that you are free of electrostatic charge.

• The functional earth (FE, PES) must be connected to the

protective earth (PE) or the potential equalisation. The

system installer is responsible for implementing this

connection.

• Connecting cables and signal lines should be installed so

that inductive or capacitive interference does not impair

the automation functions.

• Install automation devices and related operating elements

in such a way that they are well protected against

unintentional operation.

• Suitable safety hardware and software measures should

be implemented for the I/O interface so that an open

circuit on the signal side does not result in undefined

states in the automation devices.

• Ensure a reliable electrical isolation of the extra-low

voltage of the 24 V supply. Only use power supply units

complying with IEC 60364-4-41 (VDE 0100 Part 410) or

HD384.4.41 S2.

• Deviations of the mains voltage from the rated value must

not exceed the tolerance limits given in the specifications,

otherwise this may cause malfunction and dangerous

operation.

• Emergency stop devices complying with IEC/EN 60204-1

must be effective in all operating modes of the automation

devices. Unlatching the emergency-stop devices must not

cause a restart.

• Devices that are designed for mounting in housings or

control cabinets must only be operated and controlled

after they have been installed and with the housing

closed. Desktop or portable units must only be operated

and controlled in enclosed housings.

• Measures should be taken to ensure the proper restart of

programs interrupted after a voltage dip or failure. This

should not cause dangerous operating states even for a

short time. If necessary, emergency-stop devices should

be implemented.

• Wherever faults in the automation system may cause

injury or material damage, external measures must be

implemented to ensure a safe operating state in the event

of a fault or malfunction (for example, by means of

separate limit switches, mechanical interlocks etc.).

• Depending on their degree of protection, frequency

inverters may contain live bright metal parts, moving or

rotating components or hot surfaces during and

immediately after operation.

• Removal of the required covers, improper installation or

incorrect operation of motor or frequency inverter may

cause the failure of the device and may lead to serious

injury or damage.

• The applicable national accident prevention and safety

regulations apply to all work carried on live frequency

inverters.

• The electrical installation must be carried out in

accordance with the relevant regulations (e. g. with

regard to cable cross sections, fuses, PE).

• Transport, installation, commissioning and maintenance

work must be carried out only by qualified personnel

(IEC 60364, HD 384 and national occupational safety

regulations).

• Installations containing frequency inverters must be

provided with additional monitoring and protective

devices in accordance with the applicable safety

regulations. Modifications to the frequency inverters

using the operating software are permitted.

• All covers and doors must be kept closed during

operation.

• To reduce the hazards for people or equipment, the user

must include in the machine design measures that restrict

the consequences of a malfunction or failure of the drive

(increased motor speed or sudden standstill of motor).

These measures include:

– Other independent devices for monitoring safety-

related variables (speed, travel, end positions etc.).

– Electrical or non-electrical system-wide measures

(electrical or mechanical interlocks).

– Never touch live parts or cable connections of the

frequency inverter after it has been disconnected from

the power supply. Due to the charge in the capacitors,

these parts may still be live after disconnection. Fit

appropriate warning signs.

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

DX-NET-DEVICENET 02/14 MN04012005ZDE www.eaton.com 1

Table of contents

0 About this manual ..................................................................... 3

0.1 Target group................................................................................. 3

0.2 Reading conventions.................................................................... 4

0.2.1 Hazard warnings of material damages ......................................... 4

0.2.2 Hazard warnings of personal injury .............................................. 4

0.2.3 Tips............................................................................................... 4

0.3 Abbreviations and Symbols.......................................................... 5

0.4 Units of measurement ................................................................. 6

0.5 Data Types ................................................................................... 6

1 Device series............................................................................... 7

1.1 Checking the Delivery .................................................................. 7

1.2 Key to part numbers..................................................................... 8

1.3 Designation at DX-NET-DEVICENET ............................................ 8

1.4 General rated operational data ..................................................... 9

1.5 Proper use.................................................................................... 10

1.6 Maintenance and inspection ........................................................ 11

1.7 Storage......................................................................................... 11

1.8 Service and warranty.................................................................... 11

1.9 Disposal........................................................................................ 11

2 Engineering................................................................................. 13

2.1 DeviceNet .................................................................................... 13

2.2 LED indicators .............................................................................. 14

2.2.1 LED MS........................................................................................ 14

2.2.2 LED NS......................................................................................... 14

3 Installation .................................................................................. 15

3.1 Introduction .................................................................................. 15

3.2 Notes on the documentation ....................................................... 16

3.3 Notes on the mechanical surface mounting ................................ 16

3.4 Mounting for frame sizes FS2 and FS3........................................ 17

3.5 Mounting from frame size FS4 .................................................... 19

3.6 Installing the fieldbus connection................................................. 21

3.6.1 Pin assignment............................................................................. 21

3.6.2 Bus termination resistor............................................................... 22

3.6.3 Max. cable lengths ....................................................................... 22

3.7 Install field bus ............................................................................. 23

2 DX-NET-DEVICENET 02/14 MN04012005ZDE www.eaton.com

4 Commissioning .......................................................................... 25

4.1 DA1 variable frequency drives ..................................................... 25

4.2 EDS file ........................................................................................ 25

4.3 Addressing................................................................................... 25

4.4 Engineering the module............................................................... 26

4.5 General information about the DeviceNet field bus system ........ 28

4.5.1 Object model ............................................................................... 28

4.6 Supported objects........................................................................ 29

4.6.1 Identity Object (01

hex

).................................................................. 30

4.6.2 DeviceNet Object (03

hex

)............................................................. 31

4.6.3 ADI Object (A2

hex

) ....................................................................... 32

4.6.4 Connection Object (05

hex

) ........................................................... 33

4.7 Operation ..................................................................................... 41

4.7.1 Cyclic data.................................................................................... 41

4.8 Parameter .................................................................................... 46

4.8.1 List of parameters........................................................................ 47

0 About this manual

0.1 Target group

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 3

0 About this manual

0.1 Target group

This manual describes the DeviceNet connection DX-NET-DEVICENET for

the variable frequency drives of the DA1 device series.

It is aimed at experienced drive specialists and automation technicians.

A thorough knowledge of theDeviceNet field bus system and the

programming of a DeviceNet master is required. Knowledge of handling the

DA1 variable frequency drive is also required.

Please read this manual carefully before installing and operating the

DeviceNet connection.

We assume that you have a good knowledge of engineering fundamentals,

and that you are familiar with handling electrical systems and machines, as

well as with reading technical drawings.

￫

DeviceNet is an open field bus standard that is based on the

CAN protocol and is specified in European standard EN 50325.

The specification for the DeviceNet standard is managed and

maintained by ODVA (Open DeviceNet Vendors Association).

￫

To make it easier to understand some of the images included in

this manual, the housing and other safety-relevant parts have

been left out.

The components described here must be used only with a

properly fitted housing and all necessary safety-relevant parts.

￫

Please follow the notes in the IL040004ZU instruction leaflet.

￫

All the specifications in this manual refer to the hardware and

software versions documented in it.

￫

More information on the series described here can be found on

the Internet under:

www.eaton.eu/powerxl

￫

For more information on DeviceNet, please visit ODVA‘s

website at:

www.odva.org

0 About this manual

0.2 Reading conventions

4 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

0.2 Reading conventions

Symbols used in this manual have the following meanings:

▶ Indicates instructions to be followed.

0.2.1 Hazard warnings of material damages

0.2.2 Hazard warnings of personal injury

0.2.3 Tips

NOTICE

Warns about the possibility of material damage.



CAUTION

Warns of the possibility of hazardous situations that may

possibly cause slight injury.



WARNING

Warns of the possibility of hazardous situations that could result

in serious injury or even death.



DANGER

Warns of hazardous situations that result in serious injury or

death.

￫

Indicates useful tips.

0 About this manual

0.3 Abbreviations and Symbols

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 5

0.3 Abbreviations and Symbols

The following abbreviations are used in this manual:

ADI Application Data Instance

CIP Common Industrial Protocol

COS Change of State

CW Control Word

LED Light Emitting Diode (LED)

LSB Least Significant Bit

MAC ID Media Access Control Identifier

MSB

Most Significant Bit

ODVA Open DeviceNet Vendor Association

The user organization (www.odva.org

) for DeviceNet

PC Personal Computer

PDI Process Data Interface

PNU Parameter number

PD Process Data

PLC Programmable logic controller

SW Status Word

Underwriters Laboratories

hex

Used to indicate hexadecimal numbers

(x = 0, 1, …, 9, A, B, C, D, E, F)

0 About this manual

0.4 Units of measurement

6 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

0.4 Units of measurement

Every physical dimension included in this manual uses international metric

system units, otherwise known as SI (Système International d’Unités) units.

For the purpose of the equipment's UL certification, some of these

dimensions are accompanied by their equivalents in imperial units.

Table 1: Unit conversion examples

0.5 Data Types

This manual refers to the following data types for the DeviceNet field bus

system:

Table 2: Data types in DeviceNet

designation US-American

value

US-American

designation

SI value Conversion value

Length 1 in (’’) inch 25.4 mm 0.0394

Power 1HP=1.014PS horsepower 0.7457 kW 1.341

Moment of

torque

1 lbf in pound-force inches 0.113 Nm 8.851

Temperature

1°F (T

) Fahrenheit -17.222 °C (T

) T

×9/5+32

Rotational

speed

1rpm Revolutions per minute 1min

-1

Weight

1lb pound 0.4536 kg 2.205

Flow rate 1cfm cubic feet per minute 1.698 m

/n 0.5889

Data type Data Length Range Name

[Bits] Min Max

BOOL 1 0 (FALSE) 1 (TRUE) Boolean

SINT

8 -128 127 Signed Short Integer

USINT 8 0 255 Unsigned Short Integer

INT 16 -32768 32767 Integer

UINT

16 0 65535 Unsigned Integer

DINT 32 -2

-1 Signed Double Integer

UDINT 32 0 2

-1 Unsigned Double Integer

1 Device series

1.1 Checking the Delivery

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 7

1 Device series

1.1 Checking the Delivery

Your fieldbus connection was carefully packaged and handed over for

shipment. The devices should be shipped only in their original packaging with

suitable transportation materials. Please observe the labels and instructions

on the packaging and for handling the unpacked device.

▶ Open the packaging with adequate tools and inspect the contents

immediately after receipt in order to ensure that they are complete and

undamaged.

The packaging must contain the following parts:

• a DX-NET-DEVICENET fieldbus connection

• the instruction leaflet IL040004ZU.

Figure 1: Equipment supplied with fieldbus connection DX-NET-DEVICENET

￫

Before opening the package, please check the nameplate on it

to make sure that you received the correct connection.

DeviceNet

1 Device series

1.2 Key to part numbers

8 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

1.2 Key to part numbers

The catalog number selection and the part no. for the DX-NET-… field bus

connection card have the following syntax:

Figure 2: Catalog number selection of field bus interface card DX-NET-…

1.3 Designation at DX-NET-DEVICENET

The following drawing shows the DX-NET-DEVICENET fieldbus connection.

Figure 3: Designations at DX-NET-DEVICENET

a Network status LED (NS)

b DeviceNet connection sockets

c Module status LED (MS)

d 50-pole adapter extension

e Screws for securing DA1 variable frequency drive

DX - NET - DEVICENET Explanation

DEVICENET

NET = Network (Network, Field bus)

DX = card

(accessories for the variable frequency drives of the PowerXL™

series)

DeviceNet

②

⑤

①

③

④

1 Device series

1.4 General rated operational data

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 9

1.4 General rated operational data

Technical Data Symbol Unit Value

General

Standards meets the requirements of the EN 50178 (standard for electrical safety)

Production quality

RoHS, ISO 9001

Degree of protection IP20

Interference emissions as per

EN 61000-6-4

Conducted and radiated interference as per EN 55011

Interference immunity EN 61000-6-2:

EN61000-4-2 Electrostatic discharge

EN61000-4-3 Radiated, radio-frequency electromagnetic fields

Fast transient electrical interference/burst as per EN 61000-4-4 Shock waves

as per EN 61000-4-5

EN61000-4-6 Conducted interferences

Environmental conditions

Operating temperature ϑ °C -40 (no hoarfrost) up to +70

Storage temperature ϑ °C -40 - +85

Climatic proofing p

% < 95, relative humidity, no condensation permitted

Altitude H m max. 1000

Vibration g m/s

5 – according to IEC 68-2-6

10 - 500 Hz

0.35 mm

DeviceNet connections

power supply V 3.3

interface DeviceNet connection via 5-pin screw terminals

data transfer Automatic baud rate detection

Communication protocol

DeviceNet IEEE 802.3 according to DS301; DeviceNet adapter (Slave)

Functions Implicit and Explicit Messaging; UCMM; Change of State;

Cyclic I/O, Polled I/O

Data volume byte

256 In/Out

Baud rate kBit/s

125 - 500

1 Device series

1.5 Proper use

10 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

1.5 Proper use

The DX-NET-DEVICENET fieldbus connection is an electrical piece of

equipment that can be used to control DA1 variable frequency drives and

connect them to a standard DeviceNet field bus system. It is intended to be

installed in a machine or assembled with other components into a machine

or system. It makes it possible for DA1 series variable frequency drives to be

integrated as slaves into DeviceNet field bus systems.

Figure 4: How the DX-NET-DEVICENET fieldbus connection can be integrated

into a DeviceNet network

a PC

b Head-end controller (master) with DeviceNet interface

c Variable frequency drive DA1 with DX-NET-DEVICENET connection

d Motor(s)

￫

The DX-NET-DEVICENET fieldbus connection is not a household

appliance, but rather a component intended exclusively for use

in commercial applications.

￫

Observe the technical data and connection requirements

described in this manual.

Any other usage constitutes improper use.

③

④

C-

DC+

16 1

COM



2/N

C-

DC+

16 1

COM



①

②

1 Device series

1.6 Maintenance and inspection

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 11

1.6 Maintenance and inspection

The DX-NET-DEVICENET fieldbus connection will not require any

maintenance if the general rated operational data (￫ Page 9), as well as all

DeviceNet-specific technical data, is adhered to. However, external factors

can influence the components’s lifespan and function. We therefore

recommend that the devices are checked regularly and the following

maintenance measures are carried out at the specified intervals.

Table 3: Recommended maintenance

The

DX-NET-DEVICENET fieldbus connection has not been designed in such

a way as to make it possible

replace

repair

it. If the card is damaged by

external influences, repair is not possible.

1.7 Storage

If the fieldbus connection is stored before use, suitable ambient conditions

must be ensured at the site of storage:

• Storage temperature: -40 - +85 °C,

• Relative average air humidity: < 95 %, no condensation permitted.

1.8 Service and warranty

Contact your local sales partner if you have a problem with your Eaton

fieldbus connection.

When you call, have following data ready:

• the exact part no. (= DX-NET-DEVICENET),

• the date of purchase,

• a detailed description of the problem which has occurred with the

DX-NET-DEVICENET fieldbus connection.

Information concerning the guarantee can be found in the Terms and

Conditions Eaton Industries GmbH.

24-hour hotline: +49 (0) 180 5 223 822

e-mail:

AfterSalesEGBo[email protected]

1.9 Disposal

The DX-NET-DEVICENET fieldbus connection can be disposed of as electrical

waste in accordance with the currently applicable national regulations.

Dispose of the device according to the applicable environmental laws and

provisions for the disposal of electrical or electronic devices.

Maintenance measures Maintenance interval

Check the filter in the control panel doors

(see the manufacturer's specifications)

6 - 24 months (depending on the environment)

Check the tightening torques of the control signal terminals regularly

Check connection terminals and all metallic surfaces for

corrosion

6 - 24 months (depending on the environment)

1 Device series

1.9 Disposal

12 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

2 Engineering

2.1 DeviceNet

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 13

2 Engineering

2.1 DeviceNet

DeviceNet was developed by Rockwell Automation and ODVA (Open

DeviceNet Vendors Association) as an open field bus standard based on the

CAN protocol.

DeviceNet is an object-oriented bus system and works using a producer/

consumer model.

DeviceNet‘s application layer uses the CIP protocol (Common Industrial

Protocol). CIP defines the transfer of I/O data in real time via I/O messages

(I/O messaging or implicit messaging), as well as the transfer of request and

response data for configuration, diagnostic, and management purposes

(explicit messaging). CIP is an object-oriented protocol and is typically used

to network sensors, variable frequency drives, and actuators with higher-

level automation devices (PLCs).

DeviceNet devices within a DeviceNet network can function as a client

(master), server (slave), or both.

DeviceNet networks can support a maximum of 64 bus nodes.

Baud rates of 125, 250, or 500 kBaud can be achieved (depending on the

type of cable used).

2 Engineering

2.2 LED indicators

14 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

2.2 LED indicators

The two LEDs on the module are used to indicate the module status and

network status, making it possible to quickly diagnose the unit.

Figure 5: MS and NS LED indicators

2.2.1 LED MS

The MS LED indicates the module‘s status within the DeviceNet network.

2.2.2 LED NS

The MS LED indicates the network communications status.

NS MS

DeviceNet

LED status Description

off No supply voltage is applied.

green flashing The module is in standby mode. The configuration is incorrect or incomplete, or a

configuration does not exist.

green illuminating

The module is working properly.

red flashing An error has occurred.

illuminated red

A fatal error has occurred . Module needs to be replaced.

green-red flashing The module is running a self-test.

LED status Description

off Module is not online.

green flashing The module is online, but a communication connection has not yet been established.

green illuminating The module is online and a communication connection has been established

red flashing Time-out of at least one I/O connection (time-out state).

illuminated red A fatal network error has occurred.

The module has terminated communications.

green-red flashing

The module is running a self-test.

3 Installation

3.1 Introduction

DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com 15

3 Installation

3.1 Introduction

This chapter provides a description of the mounting and the electrical

connection for the fieldbus connection DX-NET-DEVICENET.

In the case of DA1 variable frequency drives, the way in which the DX-NET-

DEVICENET fieldbus connection needs to be installed will depend on the

corresponding variable frequency drive‘s size.

Figure 6: Flush mounting of fieldbus connection

In the case of DA1 variable frequency drives with sizes FS2 and FS3, the

fieldbus connection will need to be plugged into the variable frequency drive

from below. In the case of sizes FS4 and up, the fieldbus connection will

need to be mounted on the right side, underneath the variable frequency

drive's front enclosure cover.

￫

While installing and/or mounting the fieldbus connection, cover

all ventilation slots in order to ensure that no foreign bodies can

enter the device.

￫

Perform all installation work with the specified tools and without

the use of excessive force.

L2/N L3DC-



L1/L

DC+ BR U V W

12345678910111213

14 15 16 17 18

COM

11 12 13

14 15 16 17 18

Devi

3 Installation

3.2 Notes on the documentation

16 DX-NET-DEVICENET 02/14 MN04012005ZEN www.eaton.com

3.2 Notes on the documentation

Documents containing installation instructions:

• IL4020010Z instruction leaflet for DA1 variable frequency drive

in size FS2 and FS3

• IL4020011Z instruction leaflet for DA1 variable frequency drive

from size FS4

These documents are also available as PDF files on the Eaton Internet

website. They can be quickly located at

www.eaton.com/moeller

￫ Support

by entering the document number as the search term.

3.3 Notes on the mechanical surface mounting

Figure 7: Make sure that the equipment is de-energized

when performing installation work



DANGER

Make sure that the equipment is fully de-energized when

performing the handling and installation work required to

mechanically set up and install the fieldbus connection.

￫

When

installing

the

DX-NET-DEVICENET

fieldbus connection,

will be necessary to open the DA1 variable frequency drive‘s

enclosure. We recommend that this mounting work be carried

out before the electrical installation of the variable frequency

drive.



L1/L

L2/N

DC-

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Eaton PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET Owner's manual

Brand: Eaton

Model: PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET

Type: Owner's manual

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PowerXL DX-NET-DEVICENET

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Eaton PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET Owner's manual

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Eaton PowerXL fieldbus connection DeviceNET for DA1 drive DX-NET-DEVICENET Owner's manual

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