Marantec Control 70 Owner's manual

Brand: Marantec

Model: Control 70

Category: Garage Door Opener

Type: Owner's manual

Marantec Control 70: Automate your rolling shutter or grid with safety and convenience. Control your door via membrane keypad, external control elements, or optional accessories like signal lights or photocells. Ensure smooth operation with precise limit switch adjustment and utilize the built-in timer for automatic door closure.

No reproduction even in part is allowed without our permission.

All details subject to change.

Control 70

Wiring Scheme Manual

and Instructions for Initial Operation

Print: 02. 97

1 - GB 36088 - M - 0.5 - 01.97

Explanation of the symbols

WARNING There follows important safety advice which must be

heeded in order to prevent bodily injury or material

damage.

Installation instructions Instructions follow regarding mechanical or electrical

connection.

Programming instructions After connecting most of the control elements,

the control unit must first be programmed.

Operational check After connecting and programming most of the con-

trol elements, it is advisable to test the function of the

control unit. Any fault can then be detected immedia-

tely and time is saved in trouble-shooting.

Wiring diagrams and

connection plans

Symbols used in these instructions:

Figures to the Control 70 control unit

Overview of door and surrounding area

A Control unit control panel

B Connections in the control unit

C Connections in the door operator

D Limit switch adjustment

E Site electric socket CEE

standard 16 A

F Door leaf connection *

Fig. A/2: Control unit base circuit board

Connecting terminals:

10. X2 Mains connection

11. X3 Motor connection

12. X4 Limit switch connection

13. X7 Additional STOP button

Plug connections:

20. X10 External control elements

21. X42 Limit switches

22. X5a Membrane keypad

23. X2f Control 300 *

24. X8a Travel limit relay

25. X8b Signal lights relay

26. X8d Special function "wipe impulse"

27. X5 Extension unit

30. Control fuse

31. Motor fuses

32. Programming switch

"press-and-release OPEN"

33. Programming switch Control 300

* only with extension unit

+ optional

Fig. A/1: Membrane keypad and key switch

Control lights:

1. Voltage

2. OPEN travel limit

3. CLOSE travel limit

4. Malfunction *

Control elements:

5. OPEN button

6. STOP button

7. CLOSE button

isolator:

0 red OFF

I blue ON

1. Contents

Chapter Page

Figures inside of back cover

Explanation of symbols 2

1. Contents 3

2. Important! Read carefully before carrying out any work 4

3. Initial operation of the Control 70 control unit

3.1 General information 5

3.2 Control unit - operator connection 5

3.3 Adjusting the limit switches 7

4. Connection and initial operation of the extensions

4.1 External control elements 8

4.2 Travel limit signals (relay) 10

4.3 Signal lights connection (for timer function) 11

4.4 Lighting (special function relay) 12

5. Wiring diagram of the Control 70 control unit 14

6. Appendix / Test instructions 16

Notes

2. Important! Read carefully before carrying out any work!

This control unit may only be connected and put into operation by qualified and

suitably trained specialist personnel. For the purpose of this description qualified

and suitably trained specialist personnel are persons who are adequately instructed

or supervised by qualified electricians and are thus in a position to recognize the

hazards that electricity can cause. Moreover, they must hold qualifications consistent

with the work being carried out, in particular they must be

- familiar with the relevant regulations governing electrical engineering,

- have received training in the use and maintenance of adequate safety equipment,

- as well as first aid training.

Before carrying out any cabling work, it is essential to disconnect the control unit from

the mains supply.Observe local safety regulations!

Always lay mains cable and control cable separately! Controlvoltage 24 V DC.

Before putting the control unit into operation, it is essential to ensure that there are no

persons or objects within the door's area of operation, since a number of settings set

the door in motion.

All available emergency command devices must be tested prior to initial operation.

After installation and initial operation, those persons or their representatives responsible

for operating the door system must be shown how the door system works!

No cables may be fed into the top of the control unit.

Special note for installation according to protection category IP 65:

At the very latest following initial operation, the cable with plug allowing connection

to the mains must be replaced by a direct mains connection. At the same time a mains

isolator switch must be fitted.

Non-compliance with these warning and safety instructions can

lead to bodily injury and material damage.

If the Control 70 control unit is used in conjunction with a rolling

shutter or grid, wehre in the OPEN direction there is a risk of being

rolled up in lintel region of the shutter/grid, the ”OPEN press-and-

release” function may only be activated in combination with a sui-

table roll-up safety device.

Notes

3.1 General information:

The Control 70 control unit consists of two components:

a) The base unit allows control of a rolling shutter operator in dead man's

mode (press-and-hold). For the OPEN direction, the press-and-release OPEN

operating mode can be set via the S7 programming switch.

b) By means of an extension unit which is plugged into the base unit, the function

range of the control unit can be extended. By connecting a closing edge safety

device with optosensor, the press-and-release mode can also be used for the

CLOSE direction. Photocells make it possible to monitor the door's through-

traffic area as well as provide safe opening/closing, e.g. roll-up safety device for

rolling grid operators. An automatic timer with programmable stay-open and

warning phases is integrated.

3.2 Control unit - door operator connection

Make the connections in the control unit and the door operator in

accordance with the wiring diagram extract fig. B/1:

Fig. B/1

3. Initial operation of the Control 70 control unit

Connections in the control unit:

X3 Motor connection

X4 Limit switch connection

S9 CLOSE emergency

limit switch

S9a OPEN emergency

limit switch

S9b Emergency crank handle

limit switch

S11 OPEN limit switch

S13 CLOSE limit switch

S14 SKS STOP limit switch

(SKS=closing edge safety

device)

6. Appendix

Test instruction

Fault

No voltage

No response on

impulse

Door will not open by

press-and-release

Signal/message

VOLTAGE control light

doesn't light up

Main contactor doesn't respond

when power switched on.

Cause

No voltage

Emergency limit switch has been reached

Emergency crank handle inserted

Thermal overload protection in motor has

been activated

Control unit is locked

(red mark on key switch)

Static current circuit is open

S7 programming switch not at “ON“

position

Remedy

Check voltage. Check main fuses in the electric distribution,

fine-wire fuse in the control unit and the mains plug connection

Check setting of emergency limit switches

Remove emergency crank handle

Allow the motor to cool down

Unlock control unit (blue mark on key switch)

Insert short-circuit plug or control element plug into X10 socket

Set S19 DIP switch at “ON“position.

Connect the STOP button to terminal X7

Switch S7 programming switch to ON position

Connecting terminals:

XO +) Mains electric socket

X1 Mains lead with plug

X2 Mains lead

X3 Operator

X4 Limit switch

X7 -) Additional STOP button

Plug connections:

X2f "Control 300" connection

X5 Extension unit

X5a Keypad

X5b Key switch

X8a Travel limit relay

X8b Signal lights relay

X8d Relay "wipe impulse"

X10 -) External control elements

X42 Limit switch (optional)

Connection plans for accessories:

Rel8a TRAVEL LIMITS relay

® s.see page10

Rel8b SIGNAL LIGHTS relay

® see page 11

XS10 -) External control elements

® see page 8

+) on site

x) if fitted

-) For connection, remove short-circuit plug

O) Only with microprocessor extension unit

Index:

F1-F3 Main fuses (6.3 A)

F4 Fuse (max. 125 mA)

T1 Transformer

K1 OPEN inversion relay

K2 CLOSE inversion relay

K3 Main contactor

M1 Motor with thermal overload protection

Control lights:

H1 VOLTAGE

H2 OPEN

H3 O) MALFUNCTION

H4 CLOSE

S x) Main switch

S0 x) Additional STOP button

SOH STOP button

SOK Key switch

S2A OPEN button

S4Z CLOSE button

S7 Programming switch "Press-and-release OPEN"

S9 OPEN safety limit switch

S9a CLOSE safety limit switch

S10 x) Limit switch emergency crank handle

S11 OPEN limit switch

S13 CLOSE limit switch

S14 SKS STOP limit switch

S19 Programming switch "Control 300"

156

The control unit features a static current circuit. If a malfunction occurs in any

of the safety devices, the static current circuit immobilizes power operation of

the door.

Elements within this static current circuit are the STOP buttons and if an

extension unit is fitted, the safety edge System on the door leaf.

Insert the mains plug of the control unit into a site electric socket in accordance

with CEE standard 16 A.

Check that the voltage at the electric socket corresponds with that given on the

control unit's data plate.

For direct mains connection, a mains isolator switch must be fitted.

Ensure that the rotary field is of clockwise rotation.

Operational check of the mains connection and operator cabling

Switch the S7 programming switch to the OFF position. This selects the

press-and-hold operating mode for the OPEN direction.

With the following settings, it is important to ensure that the door is NEVER

allowed to close or open fully. Halt the door at least 50 cm before it reaches its

mechanical travel limits by pressing the STOP button (16) or by releasing the

pressed control button.

• Half-open the door by hand.

• Switch on at the mains.

The VOLTAGE control light (1) should light up.

— If this is not the case, look up section "no voltage" in the

test instructions.

• Press the OPEN button (5).

Þ The door should open.

— The door closes: reverse the phases.

— The door doesn't move: look up section

"no response on impulse" in the test instructions.

Operational check of the safety circuit

• Actuate each safety device separately.

Þ Power operation of the door should now no longer be possible.

— If this is not the case, check the electrical connection of

the respective safety device.

• Switch off at the mains.

3. Initial operation of the Control 70 control unit

5. Wiring diagram of the Control 70 control unit

3.3 Adjusting the limit switches

Depending on the operator type, various limit switch units can be used.

Details on the exact limit switch design as well as the connection plan can be

found in the documentation supplied with the operator.

Adjusting the notched limit switches

Operate the door in dead man's mode (press-and-hold) until it has reached its

CLOSE travel limit. Set the switch cam on the CLOSE limit switches so that the

limit switch is fully actuated. Lock the switch cam with the enclosed hexagon

socket wrench for M5 (SW 2.5 mm). Open the door approx. 1 m wide, then

allow it to return to its CLOSE travel limit. The travel limit can be re-adjusted

with the fine adjustment screw. Set the CLOSE safety switch in such a way that

after travelling beyond its limit switch on account of a defect, false connection

or reversed rotational directions the door still comes to a safe halt.

Now allow the door to reach its OPEN travel limit. Carry out adjustment of the

limit switch and the safety switch by following the procedure described above.

At regular intervals check the setting and the function of the limit switches,

in particular that of the safety switches.

Fig. C/1

3. Initial operation of the Control 70 control unit

Fig. C/2

Index:

M Motor thermal overload

protection

S9 CLOSE emergency limit

switch

S9a OPEN emergency limit

switch

S9b Limit switch emergency

crank handle

S11 OPEN limit switch

S13 CLOSE Limit switch

S14 SKS STOP limit switch

S15 Limit switch addition *

* if fitted

4. Connection and initial operation of the extensions

4.1 External control elements can activate varios functions:

STOP: The operator can no longer be actuated, a moving door is

brought to a halt.

OPEN: The door is opened.

CLOSE: The door is closed.

After connecting the extension unit, the function range of the control buttons is

extended.

IMPULSE: The door is opened (exception: if the door has already reached

its opening limit, it then closes). A moving door cannot be halted.

If the automatic timer is switched on, a closing door is halted

and then opened again.

If the door has already reached its opening limit,

the OPEN phase (time the door stays open) is extended.

OPEN: If the door has already reached its opening limit,

the OPEN phase is extended.

CLOSE: If the door has already reached its opening limit,

the OPEN phase is reduced.

4.1.1 Connecting external control elements with system plugs

Examples for external control elements with system plugs:

• Command Series push buttons

• Command 311 and 411 key switches

Note: If connecting several key switches or code keypads (only with

extension unit) the coupling for plug systems (for series connection),

item no. 562 849,is required. Details on connecting several control

elements can be found in the connection plan supplied with the

coupling.

Notes

4. Connection and initial operation of the extensions

4.4 Lighting (special function relay) (item no. 153 044)

Function: On starting the operator, the relay is switched on for a brief moment

(wipe impulse).

Connecting the relay output circuit board

Note: You may find it necessary to add a small system housing with circuit

board carrier (item no. 153 220) to the control box.

Always attach the flat-cable plugs so that the cable is angled in the

direction of the circuit board edge.

Connect the relay circuit board and the control unit using the enclosed flat cable.

Relay circuit board: Plug connection X4

Control unit: Plug connection X8d (26)

Wiring diagram detail for lighting (special function relay):

Index:

K Automatic light (on site)

K1 OPERATOR RUNNING relay (WIPE IMPULSE)

K2 OPERATOR RUNNING relay (WIPE IMPULSE)

Plug connections

X4 Relay triggering

X8d Special function relay

(in the control unit)

- - - - - Site cabling

4. Connection and initial operation of the extensions

Connecting the control elements

Operational check:

• Operate the external control element

Þ The desired function should be carried out.

4.3 Connecting the signal lights (Control 220, item no. 152 814)

Function: If connected to an Control 70 base control unit (without extension unit),

the signal lights light up during power movement of the door.

In conjunction with the extension unit, they flash during power movement

of the door. If the automatic timer is switched on, the signal lights flash in

addition during the warning phase.

Connecting the relay output circuit board

Always attach the flat-cable plugs so that the cable is angled in the

direction of the circuit board edge.

Connect the relay circuit board and the control unit using the enclosed flat cable.

Relay circuit board: Plug connection X4

Control unit: Plug connection X8b (25)

Wiring diagram detail for lighting (special function relay):

4. Connection and initial operation of the extensions

Index:

D40 SIGNAL LIGHTS control light

F 5 Mains fuse (max. 4A)

H41 EXIT signal light (amber)

H43 ENTER signal light (amber)

K40 SIGNAL LIGHTS relay

Plug connections

X4a Relay triggering

X4b Relay triggering

X8b Signal lights relay

(in the control unit)

- - - - - Site cabling

4. Connection and initial operation of the extensions

4.2 Travel limit signals (relay) (item no. 153 044)

Function: On reaching the OPEN/CLOSE travel limits,

the corresponding relay connects.

Connecting the relay output circuit board

Note: You may find it necessary to add a small system housing with circuit

board carrier (item no. 153 220) to the control box.

Always attach the flat-cable plugs so that the cable is angled in the

direction of the circuit board edge.

Connect the relay circuit board and control unit using the enclosed flat cable.

Relay circuit board: Plug connection X4

Control unit: Plug connection X8a (24)

Wiring diagram detail of travel limit signals (relay):

Index:

D1 CLOSE control light

D2 OPEN control light

H1 CLOSE signal light

H2 OPEN signal light

K1 CLOSE relay

K2 OPEN relay

Plug connections:

X4 Relay triggering

X8a Endlagenrelais

Travel limit relay

(in the control unit)

- - - - - Site cabling

Marantec Control 70 Owner's manual

Brand: Marantec

Model: Control 70

Category: Garage Door Opener

Type: Owner's manual

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Marantec Control 70 Owner's manual

Marantec Control 70 Owner's manual

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