Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture Owner's manual

Brand: Tregaskiss

Model: OM-NCF-1.6 Tough Gun Neck Checking Fixture

Category: Welding System

Type: Owner's manual

Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture is a device that helps to ensure the accuracy of MIG gun necks. It can be used to check the alignment of the contact tip, gas nozzle, and liner. The fixture can also be used to check the overall length of the neck. This information can be used to troubleshoot problems with the MIG gun or to make sure that the gun is properly assembled. The fixture is made of durable materials and is designed to withstand the rigors of the welding environment. It is also easy to use, making it a valuable tool for any welder.

G-405CA (Quick-Change Air-Cooled) and

GS-101 (Kit, Quick-Change Air-Cooled)

Tregaskiss.com/TechnicalSupport

1-855-MIGWELD (644-9353) (US&Canada)

+1-519-737-3000 (International)

February 2022 OM-NCF-1.6

TOUGH GUN® Neck

Checking Fixture

OWNER'S MANUAL

ThankYouforChoosingTregaskiss

ThankyouforselectingaTregaskissproduct.Beforeinstalling,comparetheequipmentreceivedagainsttheinvoicetoverifythatthe

shipmentiscompleteandundamaged.Itistheresponsibilityofthepurchasertofileallclaimsofdamageorlossthatmayhave

occurredduringtransitwiththecarrier.



Theowner’smanualcontainsgeneralinformation,instructionsandmaintenancetohelpbettermaintainyourMIGgunorperipheral.

Pleaseread,understandandfollowallsafetyprecautions.



Whileeveryprecautionhasbeentakentoassuretheaccuracyofthisowner’smanual,Tregaskissassumesnoresponsibilityforerrors

oromissions.Tregaskissassumesnoliabilityfordamagesresultingfromtheuseofinformationcontainedherein.Theinformation

presentedinthisowner’smanualisaccuratetothebestofourknowledgeatthetimeofprinting.PleasereferenceTregaskiss.comfor

updatedmaterial.



Forcustomersupportandspecialapplications,pleasecalltheTregaskissCustomerServiceDepartmentat1-855-MIGWELD(644-

9353)(US&Canada)or+1-519-737-3000(International),fax1-519-737-1530,oremailat[email protected].OurtrainedCustomer

ServiceTeamisavailablebetween8:00a.m.and5:30p.m.EST,andwillansweryourproductapplicationorrepairquestions.



TregaskissmanufacturespremiumroboticMIG(GMAW)weldingguns,peripheralsandconsumables.Formoreinformationonother

premiumTregaskissproducts,contactyourlocalTregaskissdistributororvisitusonthewebatTregaskiss.com.

Subject to Change – The information presented in this manual is accurate to the best of our knowledge at the time of

printing. Please visit Tregaskiss.com for the most up-to-date information.

Additional Material– For additional support materials such as spec sheets, troubleshooting information, how-to

guides and videos, animations, online configurators and much more, please visit Tregaskiss.com.

Scan this QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport

TABLE OF CONTENTS

SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING 1

1-1SymbolUsage 1

1-2ArcWeldingHazards 1

1-3CaliforniaProposition65Warnings 3

1-4PrincipalSafetyStandards 3

1-5EMFInformation 3

SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION 4

2-1Symbolesutilisés 4

2-2Dangersrelatifsausoudageàl'arc 4

2-3Propositioncalifornienne65avertissements 6

2-4Principalesnormesdesécurité 6

2-5InformationsrelativesauxCEM 6

SECTION 3 — PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR 7

3-1Usodesímbolos 7

3-2Peligrosensoldaduradearco 7

3-3AdvertenciasdelaProposición65delestadodeCalifornia 9

3-4Estándaresprincipalesdeseguridad 9

3-5Informaciónsobreloscamposelectromagnéticos(EMF) 9

SECTION 4 — PRODUCT WARRANTY 10

4-1ProductWarranty 10

SECTION 5 — SPECIFICATIONS 11

5-1SystemComponents 11

5-2CheckingFixturebyProductType 12

SECTION 6 — OPERATION 13

6-1UsingtheNeckCheckingFixture 13

SECTION 7 — PARTS LIST 14

7-1CheckingFixturePartsList 14

7-2CommonPartstoAllCheckingFixtures 14

ADDITIONAL SUPPORT MATERIALS 15

OM-NCF-1.6 iii

Protect yourself and others from injury – read, follow,

and save these important safety precautions and

operating instructions.

1-1 Symbol Usage

DANGER! – Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or

explained in the text.

NOTICE–Indicatesstatementsnotrelatedtopersonalinjury.

–Indicatesspecialinstructions.

ThisgroupofsymbolsmeansWarning!WatchOut!

ELECTRICSHOCK,MOVINGPARTS,andHOTPARTShazards.

Consultsymbolsandrelatedinstructionsbelowfornecessary

actionstoavoidthehazards.

1-2 Arc Welding Hazards

Thesymbolsshownbelowareusedthroughoutthis

manualtocallattentiontoandidentifypossiblehazards.

Whenyouseethesymbol,watchout,andfollowthe

relatedinstructionstoavoidthehazard.Thesafetyinformation

givenbelowisonlyasummaryofthemorecompletesafety

informationfoundinsection1-4PrincipalSafetyStandardson

page3,andinweldingpowersourceOwner'sManual.Readand

followallSafetyStandards.

Onlyqualifiedpersonsshouldinstall,operate,maintain,

andrepairthisequipment.Aqualifiedpersonisdefined

asonewho,bypossessionofarecognizeddegree,

certificate,orprofessionalstanding,orwhobyextensive

knowledge,trainingandexperience,hassuccessfully

demonstratedabilitytosolveorresolveproblemsrelatingtothe

subjectmatter,thework,ortheprojectandhasreceivedsafety

trainingtorecognizeandavoidthehazardsinvolved.

Duringoperation,keepeverybody,especiallychildren,

away.

ELECTRIC SHOCK can kill.

lAlwaysweardryinsulatinggloves.

lInsulateyourselffromworkandground.

lDonottouchliveelectrodeorelectricalparts.

lReplaceworn,damaged,orcrackedgunsorcables.

lTurnoffweldingpowersourcebeforechangingcontacttipor

gunparts.

lKeepallcoversandhandlesecurelyinplace.

FUMES AND GASES can be hazardous.

lKeepyourheadoutofthefumes.

lVentilatearea,orusebreathingdevice.The

recommendedwaytodetermineadequate

ventilationistosampleforthecomposition

andquantityoffumesandgasestowhichpersonnelare

exposed.

lReadandunderstandtheSafetyDataSheets(SDSs)andthe

manufacturer’sinstructionsforadhesives,coatings,cleaners,

consumables,coolants,degreasers,fluxes,andmetals.

MOVING PARTS can injure.

lKeepawayfrommovingparts.

lKeepawayfrompinchpointssuchasdrive

rolls.

WELDING can cause fire or explosion.

lDonotweldnearflammablematerial.

lDonotweldoncontainersthathaveheld

combustibles,oronclosedcontainerssuchas

tanks,drums,orpipesunlesstheyare

properlypreparedaccordingtoAWSF4.1andAWSA6.0(see

SafetyStandards).

lWatchforfire;keepextinguishernearby.

lReadandunderstandtheSafetyDataSheets(SDSs)andthe

manufacturer’sinstructionsforadhesives,coatings,cleaners,

consumables,coolants,degreasers,fluxes,andmetals.

BUILDUP OF GAS can injure or kill.

lShutoffcompressedgassupplywhennotin

use.

lAlwaysventilateconfinedspacesoruseapprovedair-

suppliedrespirator.

ARC RAYS can burn eyes and skin.

Arcraysfromtheweldingprocessproduceintense

visibleandinvisible(ultravioletandinfrared)rays

thatcanburneyesandskin.Sparksflyofffromthe

weld.

SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING

1 OM-NCF-1.6

lWearanapprovedweldinghelmetfittedwithapropershade

offilterlensestoprotectyourfaceandeyesfromarcraysand

sparkswhenweldingorwatching(seeANSIZ49.1andZ87.1

listedinSafetyStandards).

lWearapprovedsafetyglasseswithsideshieldsunderyour

helmet.

lUseprotectivescreensorbarrierstoprotectothersfrom

flash,glareandsparks;warnothersnottowatchthearc.

lWearbodyprotectionmadefromleatherorflame-resistant

clothing(FRC).Bodyprotectionincludesoil-freeclothing

suchasleathergloves,heavyshirt,cufflesstrousers,high

shoes,andacap.

HOT PARTS can burn.

lAllowguntocoolbeforetouching.

lDonottouchhotmetal.

lProtecthotmetalfromcontactbyothers.

NOISE can damage hearing.

Noisefromsomeprocessesor

equipmentcandamagehearing.

lCheckfornoiselevellimits

exceedingthosespecifiedby

OSHA.

lUseapprovedearplugsorearmuffsifnoiselevelishigh.

lWarnothersnearbyaboutnoisehazard.



WELDING WIRE can injure.

lKeephandsandbodyawayfromguntipwhen

triggerispressed.

READ INSTRUCTIONS.

lReadandfollowalllabelsandtheOwner's

Manualcarefullybeforeinstalling,operating,

orservicingunit.Readthesafetyinformation

atthebeginningoftheManualandineachsection.

lUseonlygenuinereplacementpartsfromthemanufacturer.

lPerforminstallation,maintenance,andserviceaccordingto

theOwner'sManuals,industrystandards,andnational,state,

andlocalcodes.

OM-NCF-1.6 2

1-3 California Proposition 65 Warnings

WARNING:Thisproductcanexposeyoutochemicals

includinglead,whichareknowntothestateofCaliforniato

causecancerandbirthdefectsorotherreproductiveharm.

Formoreinformation,gotowww.P65Warnings.ca.gov.

1-4 Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,AmericanWelding

SocietystandardANSIStandardZ49.1.Website:www.aws.org.

Safe Practice For Occupational And Educational Eye And Face

Protection,ANSIStandardZ87.1,fromAmericanNational

StandardsInstitute.Website:www.ansi.org.

Safe Practices for the Preparation of Containers and Piping for

Welding and Cutting,AmericanWeldingSocietyStandardAWS

F4.1.Website:www.aws.org.

National Electrical Code,NFPAStandard70fromNationalFire

ProtectionAssociation.Website:www.nfpa.org.

Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-

1fromCompressedGasAssociation.Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes,CSAStandard

W117.2fromCanadianStandardsAssociation.Website:

www.csagroup.org.

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,NFPAStandard51BfromNationalFireProtection

Association.Website:www.nfpa.org.

OSHA,OccupationalSafetyandHealthStandardsforGeneral

Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177

SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:

www.osha.gov.

SR72022-01

1-5 EMF Information

Electriccurrentflowingthroughanyconductorcauseslocalized

electricandmagneticfields(EMF).Thecurrentfromarcwelding

(andalliedprocessesincludingspotwelding,gouging,plasmaarc

cutting,andinductionheatingoperations)createsanEMFfield

aroundtheweldingcircuit.EMFfieldsmayinterferewithsome

medicalimplants,e.g.Pacemakers.Protectivemeasuresfor

personswearingmedicalimplantshavetobetaken.Forexample,

restrictaccessforpassersbyorconductindividualriskassessment

forwelders.Allweldersshouldusethefollowingproceduresin

ordertominimizeexposuretoEMFfieldsfromtheweldingcircuit:

1. Keepcablesclosetogetherbytwistingortapingthem,orusing

acablecover.

2. Donotplaceyourbodybetweenweldingcables.Arrange

cablestoonesideandawayfromtheoperator.

3. Donotcoilordrapecablesaroundyourbody.

4. Keepheadandtrunkasfarawayfromtheequipmentinthe

weldingcircuitaspossible.

5. Connectworkclamptoworkpieceasclosetotheweldas

possible.

6. Donotworknextto,sitorleanontheweldingpowersource.

7. Donotweldwhilstcarryingtheweldingpowersourcewire

feeder.

About Implanted Medical Devices:

ImplantedMedicalDevicewearersshouldconsulttheirdoctorand

thedevicemanufacturerbeforeperformingorgoingneararc

welding,spotwelding,gouging,plasmaarccutting,orinduction

heatingoperations.Ifclearedbyyourdoctor,thenfollowingthe

aboveproceduresisrecommended.

3 OM-NCF-1.6

Pour écarter les risques de blessure pour vous-même

et pour autrui — lire, appliquer et ranger en lieu sûr

ces consignes relatives aux précautions de sécurité et

au mode opératoire.

2-1 Symboles utilisés

DANGER! – Indique une situation dangereuse qui si

on l’évite pas peut donner la mort ou des blessures

graves. Les dangers possibles sont montrés par les

symboles joints ou sont expliqués dans le texte.

Indique une situation dangereuse qui si on l’évite pas

peutdonner la mort ou des blessures graves. Les

dangers possiblessont montrés par les symboles

joints ou sont expliquésdans le texte.

AVIS – Indique des déclarations pas en relation avec des blessures

personnelles.

–Indique des instructions spécifiques.

CegroupedesymbolesveutdireAvertissement!Attention!

DANGERDECHOCELECTRIQUE,PIECESENMOUVEMENT,et

PIECESCHAUDES.Reportez-vousauxsymbolesetauxdirectives

cidessousafindeconnaîtrelesmesuresàprendrepourévitertout

danger.

2-2 Dangers relatifs au soudage à l'arc

Lessymbolesdonnésci-aprèssontutilisésdanstoutle

ma-nuelpourattirerl’attentionsurlesdangers

possiblesetpourindiquerletypededangerdontils’agit.

Quandonvoitlesymbole,prendregardeetsuivrelesdirectives

corres-pondantespouréviterledanger.Lesconsignesdesécurité

présentéesci-aprèsnefontquerésumerl’informationcontenue

danslesNormesdesécuritéprincipales,etdansleGuide

d’utilisationdelasourcedecourantdesoudage.Lireetsuivre

touteslesNormesdesécurité.

L'installation,l'utilisation,l'entretienetlesréparationsne

doiventêtreconfiésqu'àdespersonnesqualifiées.Une

personnequalifiéeestdéfiniecommecellequi,parla

possessiond'undiplômereconnu,d'uncertificatoud'unstatut

professionnel,ouqui,paruneconnaissance,uneformationetune

expérienceapprofondies,adémontréavecsuccèssacapacitéà

résoudrelesproblèmesliésàlatâche,letravailouleprojeteta

reçuuneformationensécuritéafindereconnaîtreetd'éviterles

risquesinhérents.

Aucoursdel'utilisation,tenirtoutepersonneàl'écartet

plusparticulièrementlesenfants.



UN CHOC ÉLECTRIQUE peut tuer.

lPortertoujoursdesgantssecsetisolants.

lS’isolerdelapièceetdelaterre.

lNejamaistoucheruneélectrodeoudespiècesélectriques

soustension.

lRemplacerlespistoletsoucâblesdesoudagequisont

endommagés,usésoucraquelés.

lMettrelasoudeusehorstensionavantderemplacerunbec

contactoudespiècesdepistolet.

lS’assurerquetouslescouverclesetpoignéessont

fermementassujettis.

LES FUMÉES ET LES GAZ peuvent être

dangereux.

lGarderlatêtehorsdesfumées.

lAérerlazonedetravailouporterunappareil

respiratoire.Pourdéterminerlabonne

ventilation,ilestrecommandédeprocéderàunprélèvement

pourlacompositionetlaquantitédefuméesetdegaz

auxquelsestexposélepersonnel.

lLireetcomprendrelesfichesdedonnéesdesécuritéetles

instructionsdufabricantconcernantlesadhésifs,les

revêtements,lesnettoyants,lesconsommables,lesproduits

derefroidissement,lesdégraisseurs,lesfluxetlesmétaux.

Les PIÈCES MOBILES peuvent causer des

blessures.

lNepass’approcherdesorganesmobiles.

lNepass’approcherdespointsdecoincement

telsquedesrouleauxdecommande.

Le SOUDAGE peut provoquer un incendie ou

une explosion.

lNepassouderàproximitédematériaux

inflammables

lNepaseffectuerlesoudagesurdesconteneursferméstels

quedesréservoirs,tambours,ouconduites,àmoinsqu’ils

n’aientétépréparéscorrectementconformémentàAWSF4.1

etAWSA6.0(voirlesNormesdeSécurité).

lPrendregardeauxincendiesettoujoursavoirunextincteurà

proximité.

OM-NCF-1.6 4

SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION

lLireetcomprendrelesfichesdedonnéesdesécuritéetles

instructionsdufabricantconcernantlesadhésifs,les

revêtements,lesnettoyants,lesconsommables,lesproduits

derefroidissement,lesdégraisseurs,lesfluxetlesmétaux.

L'ACCUMULATION DE GAZ risquent de

provoquer des blessures ou même la mort.

lFermerl’alimentationdugazcompriméencas

denonutilisation.

lVeillertoujoursàbienaérerlesespacesconfinésouseservir

d’unrespirateurd’adductiond’airhomologué.

LE RAYONNEMENT DE L'ARC peut brûler les

yeux et la peau.

Lerayonnementdel’arcduprocédédesoudage

génèredesrayonsvisiblesetinvisiblesintenses

(ultravioletsetinfrarouges)susceptiblesde

provoquerdesbrûluresdanslesyeuxetsurlapeau.Desétincelles

sontprojetéespendantlesoudage.

lPorteruncasquedesoudageapprouvémunideverres

filtrantsappropriépourprotégervisageetyeuxpendantle

soudage(voirANSIZ49.1etZ87.1énumérédanslesnormes

desécurité).

lPorterdeslunettesdesécuritéavecécranslatérauxmême

sousvotrecasque.

lAvoirrecoursàdesécransprotecteursouàdesrideauxpour

protégerlesautrescontrelesrayonnementsles

éblouissementsetlesétincelles;prévenirtoutepersonnesur

leslieuxdenepasregarderl’arc.

lPorteruneprotectioncorporelleencuiroudesvêtements

ignifu-ges(FRC).Laprotectionducorpscomportedes

vêtementssanshuile,commedesgantsdecuir,unechemise

solide,despanta-lonssansrevers,deschaussureshauteset

unecasquette.

LES PIÈCES CHAUDES peuvent provoquer

des brûlures.

lLaisserrefroidirlepistoletavantdeletoucher.

lNepastoucherd’objetsmétalliqueschauds.

lAbriterlesobjetsmétalliquescontretoutcontactparles

personnesàproximité.

Le BRUIT peut endommager l’ouie.

Lebruitdesprocessusetdeséquipementspeut

affecterl’ouïe.

lVérifiersilesniveauxdebruitexcèdentles

limitesspécifiéesparl’OSHA.

lUtiliserdesbouche-oreillesoudesserre-têteantibruit

approuvéssileniveaudebruitestélevé.

lAvertirlespersonnesàproximitéausujetdudangerinhérent

aubruit.

LES FILS DE SOUDAGE peuvent provoquer

des blessures.

lÉloignerlesmainsetlecorpsdelabusedu

pistoletaprèsavoirappuyésurlagâchette.

LIRE LES INSTRUCTIONS.

lLireetappliquerlesinstructionssurles

étiquettesetleModed’emploiavant

l’installation,l’utilisationoul’entretiende

l’appareil.Lirelesinformationsdesécuritéaudébutdu

manueletdanschaquesection.

lN’utiliserquelespiècesderemplacementprovenantdu

fabricant.

lEffectuerl’installation,l’entretienettouteinterventionselon

lesmanuelsd’utilisateurs,lesnormesnationales,provinciales

etdel’industrie,ainsiquelescodesmunicipaux.

5 OM-NCF-1.6

2-3 Proposition californienne 65 avertissements

AVERTISSEMENT–Ceproduitpeutvousexposeràdes

produitschimiquestelsqueleplomb,reconnusparl’Étatde

Californiecommecancérigènesetsourcesdemalformationsou

d’autrestroublesdelareproduction

Pourplusd’informations,consulterwww.P65Warnings.ca.gov.

2-4 Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes,AmericanWelding

SocietystandardANSIStandardZ49.1.Website:www.aws.org.

Safe Practice For Occupational And Educational Eye And Face

Protection,ANSIStandardZ87.1,fromAmericanNational

StandardsInstitute.Website:www.ansi.org.

Safe Practices for the Preparation of Containers and Piping for

Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1

fromGlobalEngineeringDocuments.Website:www.aws.org.

National Electrical Code,NFPAStandard70fromNationalFire

ProtectionAssociation.Website:www.nfpa.org.

Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-

1fromCompressedGasAssociation.Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes,CSAStandard

W117.2fromCanadianStandardsAssociation.Website:

www.csagroup.org.

Standard for Fire Prevention During Welding, Cutting, and Other

Hot Work,NFPAStandard51BfromNationalFireProtection

Association.Website:www.nfpa.org.

OSHA,OccupationalSafetyandHealthStandardsforGeneral

Industry,Title29,CodeofFederalRegulations(CFR),Part

1910.177SubpartN,Part1910SubpartQ,andPart1926,Subpart

J.Website:www.osha.gov.

SR7_fre2022-01



2-5 Informations relatives aux CEM

Lecourantélectriquequitraversetoutconducteurgénèredes

champsélectromagnétiques(CEM)àcertainsendroits.Lecourant

issud’unsoudageàl’arc(etdeprocédésconnexes,ycomprisle

soudageparpoints,legougeage,ledécoupageplasmaetles

opérationsdechauffageparinduction)créeunchamp

électromagnétique(CEM)autourducircuitdesoudage.Les

champsélectromagnétiquesproduitspeuventcauserinterférenceà

certainsimplantsmédicaux,p.ex.lesstimulateurscardiaques.Des

mesuresdeprotectionpourlesporteursd’implantsmédicaux

doiventêtreprises:parexemple,desrestrictionsd’accèspourles

passantsouuneévaluationindividuelledesrisquespourles

soudeurs.Touslessoudeursdoiventappliquerlesprocédures

suivantespourminimiserl’expositionauxCEMprovenantducircuit

desoudage:

1. Rassemblerlescâblesenlestorsadantouenlesattachant

avecdurubanadhésifouavecunehousse.

2. Nepasseteniraumilieudescâblesdesoudage.Disposerles

câblesd’uncôtéetàdistancedel’opérateur.

3. Nepascourberetnepasentourerlescâblesautourdevotre

corps.

4. Maintenirlatêteetletorseaussiloinquepossibledumatériel

ducircuitdesoudage.

5. Connecterlapincesurlapièceaussiprèsquepossibledela

soudure.

6. Nepastravailleràproximitéd’unesourcedesoudage,ni

s’asseoirousepencherdessus.

7. Nepassoudertoutenportantlasourcedesoudageoule

dévidoir.

En ce qui concerne les implants médicaux :

Lesporteursd’implantsdoiventd’abordconsulterleurmédecin

avantdes’approcherdesopérationsdesoudageàl’arc,desoudage

parpoints,degougeage,ducoupageplasmaoudechauffagepar

induction.Silemédecinapprouve,ilestrecommandédesuivreles

procéduresprécédentes.

OM-NCF-1.6 6

Protéjase usted mismo y a otros contra lesiones —

lea, cumpla y conserve estas importantes

precauciones de seguridad e instrucciones de

utilización.

3-1 Uso de símbolos

PELIGRO! – Indica una situación peligrosa que, si no

se la evita, resultará en muerte o lesión grave. Los

peligros posibles se muestran en los símbolos

adjuntos o se explican en el texto.

Indica una situación peligrosa que, si no se la evita,

podríaresultar en muerte o lesión grave. Los peligros

posiblesse muestran en los símbolos adjuntos, o se

explican en eltexto.

AVISO – Indica precauciones no relacionadas a lesiones

personales.

–Indica instrucciones especiales.

Estegrupodesímbolossignifica¡Advertencia!,¡Cuidado!

CHOQUEODESCARGAELÉCTRICA,PIEZASQUESEMUEVEN,y

peligrosdePARTESCALIENTES.Consultelossímbolosylas

instruccionesrelacionadasqueaparecenacontinuaciónparaver

lasaccionesnecesariasparaevitarestospeligros.

3-2 Peligros en soldadura de arco

Lossímbolosmostradosabajoseusanentodoeste

manualparallamarlaatenciónaeidentificarlosposibles

peligros.Cuandoveaelsímbolo,presteatenciónysiga

lasinstruc-cionesrelacionadasparaevitarelpeligro.La

informacióndeseguridaddadaabajoessolamenteunresumende

lain-formaciónmáscompletadeseguridadqueseencuentraen

losestandaresdeseguridad,ylafuentedealimentaciónpa-ra

soldaduradelManualdelusuario.Leaysigatodaslasnormasde

seguridad.

Solamentepersonalcualificadodebeinstalar,utilizar,

manteneryrepararesteequipo.Ladefiniciónde

personalcualificadoescualquierpersonaque,debidoa

queposeeuntítulo,uncertificadoounaposiciónprofesional

reconocida,ograciasasugranconocimiento,capacitacióny

experiencia,hayademostradoconéxitolacapacidadpara

solucionaroresolverproblemasrelacionadosconeltrabajo,el

proyectooeltemaencuestión,ademásdehaberasistidoauna

capacitaciónenseguridadparareconoceryevitarlospeligrosque

implicaelproceso.

Durantesuoperaciónmantengalejosatodos,

especialmentealosniños.

UNA DESCARGA ELÉCTRICA puede matarlo.

lSiempreuseguantesaislantessecos.

lAísleseustedmismodeltrabajoylatierra.

lNotoqueelectrodoeléctricamentevivoopartes

eléctricamentevivas.

lReemplaceantorchasocablesdesgastados,dañadosorotos.

lRepareoreemplaceaislamientodelapistolaodelcableque

estédesgastado,dañadooagrietado.

lApaguelamáquinadesoldarantesdecambiarlostubosde

contactoopiezasdelaantorcha.

lMantengatodaslastapasyasabiensegurasensitio.

HUMO y GASES pueden ser peligrosos.

lMantengasucabezafueradelhumo.

lVentileellugarouseunaparatopararespirar.

Elmétodorecomendadoparadeterminarla

ventilaciónadecuadaestomarmuestrasdela

composiciónycantidaddehumosygasesalosqueestá

expuestoelpersonal.

lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas

instruccionesdelfabricanterelacionadasconlosadhesivos,

metales,consumibles,recubrimientos,limpiadores,

refrigerantes,desengrasadores,fundentesymetales.

Las PIEZAS MÓVILES pueden provocar

lesiones.

lAléjesedetodaparteenmovimiento.

lAléjesedetodopuntoquepellizque,talcomorodillos

impulsados.

EL SOLDAR puede causar fuego o explosión.

lNosueldecercadematerialinflamable

lNosueldeenrecipientesquehancontenido

combustibles,nienrecipientescerradoscomo

tanques,tamboresotuberías,amenosque

esténpreparadoscorrectamentedeacuerdoconlanorma

AWSF4.1yAWSA6.0(vealasnormasdeseguridad).

lSiempremirequenohayafuegoymantengaunextinguidor

defuegocerca.

lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas

instruccionesdelfabricanterelacionadasconlosadhesivos,

metales,consumibles,recubrimientos,limpiadores,

refrigerantes,desengrasadores,fundentesymetales.

SECTION 3 — PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR

7 OM-NCF-1.6

EL AMONTONAMIENTO DE GAS puede

enfermarle o matarle.

lCierreelsuministrodegascomprimido

cuandonolouse.

lSiempredéventilaciónaespacioscerradosouseun

respiradoraprobadoquereemplazaelaire.

LOS RAYOS DEL ARCO pueden quemar sus

ojos y piel.

Losrayosdelarcodeunprocesodesuelda

producenuncalorintensoyrayosultravioletas

fuertesquepuedenquemarlosojosylapiel.Las

chispasseescapandelasoldadura.

lUseunacaretaparasoldaraprobadaequipadaconunfiltrode

protecciónapropiadoparaprotegersucarayojosdelos

rayosdelarcoydelaschispasmientrasestésoldandoo

mirando.(véaselosestándaresdeseguridadANSIZ49.1y

Z87.1).

lUseanteojosdeseguridadaprobadosquetenganprotección

lateral.

lUsepantallasdeprotecciónobarrerasparaprotegeraotros

deldestello,reflejosychispas,alerteaotrosquenomirenel

arco.

lUseprotecciónparaelcuerpohechadecueroodeprendas

resis-tentesalasllamas(FRC).Entrelaprotecciónparael

cuerposein-cluyelaropasinaceite,comoguantesdecuero,

unacamisagruesa,pantalonessinvuelta,calzadoaltoyuna

gorra.

PARTES CALIENTES puedan causar

quemaduras severas.

lPermitaquelaantorchaseenfríeantesde

tocarla.

lNotoquemetalcaliente.

lProtejaaotrosdelcontactoconelmetalcaliente.

EL RUIDO puede trastornar su oído.

Ruidoprovenientedealgunosprocesosoequipo

puededañareloído.

lChequeeloslímitesdelniveldelruidosi

excedenaquellosespecificadosporOSHA.

lUsetapasparalosoídosocubiertasparalosoídossielnivel

delruidoesdemasiadoalto.

lAdviertaaotrosqueesténcercaacercadelpeligrodelruido.



El ALAMBRE de SOLDAR puede causarle

heridas.

lMantengalasmanosyelcuerpolejosdeltubo

decontactodelaantorchacuandosehaya

presionadoelgatillo.

LEER INSTRUCCIONES.

lLeaysigacuidadosamentelasinstrucciones

contenidasentodaslasetiquetasyenel

Manualdelusuarioantesdeinstalar,utilizaro

realizartareasdemantenimientoenlaunidad.Leala

informacióndeseguridadincluidaenlaprimerapartedel

manualyencadasección.

lUtiliceúnicamentepiezasdereemplazolegítimasdel

fabricante.

lLostrabajosdeinstalaciónymantenimientodebenser

ejecutadosdeacuerdoconlasinstruccionesdelmanualdel

usuario,lasnormasdelsectoryloscódigosnacionales,

estatalesylocales.

OM-NCF-1.6 8

3-3 Advertencias de la Proposición 65 del estado de California

ADVERTENCIA:Esteproductopuedeexponerloaquímicos,

inclusoplomo,queelestadodeCaliforniaconocecomo

causantesdecáncer,defectosdenacimientouotrosdaños

reproductivos.

Paraobtenermásinformación,accedaa

www.P65Warnings.ca.gov.

3-4 Estándares principales de seguridad

Safety in Welding, Cutting, and Allied Processes,AmericanWelding

SocietystandardANSIStandardZ49.1.Website:www.aws.org.

Safe Practice For Occupational And Educational Eye And Face

Protection,ANSIStandardZ87.1,fromAmericanNational

StandardsInstitute.Website:www.ansi.org.

Safe Practices for the Preparation of Containers and Piping for

Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1

fromGlobalEngineeringDocuments.Website:www.aws.org.

National Electrical Code,NFPAStandard70fromNationalFire

ProtectionAssociation.Website:www.nfpa.org.

Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-

1fromCompressedGasAssociation.Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes,CSAStandard

W117.2fromCanadianStandardsAssociation.Website:

www.csagroup.org.

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,NFPAStandard51BfromNationalFireProtection

Association.Website:www.nfpa.org.

OSHA,OccupationalSafetyandHealthStandardsforGeneral

Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177

SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:

www.osha.gov.

SR7_spa2022–01



3-5 Información sobre los campos electromagnéticos (EMF)

Lacorrientequefluyeatravésdeunconductorgeneracampos

eléctricosymagnéticos(EMF)localizados.Lacorrientedelarcode

soldadura(yotrastécnicasafinescomolasoldaduraporpuntos,el

ranurado,elcorteporplasmayelcalentamientoporinducción)

generauncampoEMFalrededordelcircuitodesoldadura.Los

camposEMFpuedeninterferirconalgunosdispositivosmédicos

implantadoscomo,porejemplo,losmarcapasos.Porlotanto,se

debentomarmedidasdeprotecciónparalaspersonasqueutilizan

estosimplantesmédicos.Porejemplo,apliquerestriccionesal

accesodepersonasquepasanporlascercaníasorealice

evaluacionesderiesgoindividualesparalossoldadores.Todoslos

soldadoresdebenseguirlosprocedimientosqueseindicana

continuaciónconelobjetodeminimizarlaexposiciónaloscampos

EMFgeneradosporelcircuitodesoldadura:

1. Mantengaloscablesjuntosretorciéndolosentresío

uniéndolosmediantecintasounacubiertaparacables.

2. Noubiquesucuerpoentreloscablesdesoldadura.Disponga

loscablesaunladoyapártelosdeloperario.

3. Noenrollenicuelgueloscablessobresucuerpo.

4. Mantengalacabezayeltroncotanapartadosdelequipodel

circuitodesoldaduracomoleseaposible.

5. Conectelapinzademasaenlapiezalomáscercaposibledela

soldadura.

6. Notrabajecercadelafuentedealimentaciónparasoldadura,ni

sesienteorecuestesobreella.

7. Nosueldemientrastransportalafuentedealimentaciónoel

alimentadordealambre.

Acerca de los aparatos médicos implantados:

Laspersonasqueusenaparatosmédicoimplantadosdeben

consultarconsumédicoyelfabricantedelaparatoantesdellevara

cabooacercarseasoldaduradearco,soldaduradepunto,ranurar,

hacercorteporplasma,uoperacionesdecalentamientopor

inducción.Sisudoctorlopermite,entoncessigalos

procedimientosdearriba.

9 OM-NCF-1.6

SECTION 4 — PRODUCT WARRANTY

4-1 Product Warranty

Limited Warranty

Tregaskiss’Productsshall,fromthedateoforiginalpurchase(or,

solelywithrespecttoLowStressRoboticUnicablespackagedwith

anyTregaskiss®RoboticMIGGun,fromthedatetheproductgoes

intoproductionforitsintendeduse)andfortheperiodsetforth

below,befreefromdefectsinmaterialandworkmanship.Toobtain

repairorreplacementofanyProduct,thecoveredProductmustbe

delivered,transportationpre-paidbyPurchaser,totheaddress

specifiedbyTregaskissonitsReturnedMaterialsAuthorization,

with:(i)writtenproofofwarrantycoverage(e.g.,Purchaserdated

purchaseorder);(ii)serialnumberonproduct(ifany);(iii)the

Product’sinstalledlocationwithinPurchaser’sfacilityandusageof

theProduct;and(iv)writtenspecificationofanyallegeddefect(s).

Intheeventtheforegoingmaterialsarenottimelyprovidedto

Tregaskissbyclaimant,warrantycoveragewillbedeterminedby

Tregaskiss,initssolediscretion.Fortheavoidanceofdoubt,the

warrantyperiodforanyProductorpart/componentofanyProduct

thatisreplacedorrepairedbyTregaskissundertheforegoing

warrantyisnotextendedorrenewedatthetimeofsuch

replacementorrepair.The Warranty against defects does not

apply to: (1) consumable components or ordinary wear items;

(2) products which are improperly altered, modified, stored,

installed, operated, handled, used or neglected or use of the

Products with equipment, components or parts not specified or

supplied by Tregaskiss or contemplated under the Product

documentation; or (3) Products which have not been operated,

maintained, and repaired pursuant to Product documentation

provided by Tregaskiss. Purchaser shall pay Tregaskiss for all

warranty claim costs incurred by Tregaskiss (including

inspection, labor, parts, testing, scrap and freight) due to

warranty claims submitted by Purchaser which are not covered

by Tregaskiss’ warranty.

Bernard® BTB Semi-Automatic Air-Cooled MIG Guns: 1 year ;

Lifetime warranty on straight handles, straight handle

switches, and rear strain relief

Bernard® W-Gun™ and T-Gun™ Semi-Automatic Water-

Cooled MIG Guns: 180 days

Bernard® TGX® Chassis and Bernard TGX Ready To Weld

MIG Guns: 90 days

Tregaskiss® Robotic MIG Guns and Components: 1 year

Tregaskiss® Automatic MIG Guns: 1 year

Tregaskiss® TOUGH GUN® Reamer:

When factory-equipped with lubricator: 2 years when

factory-equipped with lubricator

When (i) factory-equipped with lubricator and (ii) used

exclusively with Tregaskiss® TOUGH GARD® Anti-

Spatter Liquid: 3 years when both (i) and (ii)

Tregaskiss® TOUGH GUN® Robotic Peripheral (Clutch,

Sprayer, Wire Cutter, Arms): 1 year

Tregaskiss® Low-Stress Robotic Unicables (LSR Unicables):

6 months

Service Warranty

TregaskisswarrantstheServicesshallconformtoanymutually

agreeduponspecificationsorstatementsofwork.Purchaser’ssole

remedy,andTregaskiss’ssoleliability,forabreachoftheforegoing

warrantyisforTregaskiss,atitsoption,tore-performtheServices

orcreditPurchaser’saccountforsuchServices.

Limitation of Liability and Remedies

TREGASKISSWILLNOTBELIABLE,ANDPURCHASERWAIVES

ALLCLAIMSAGAINSTTREGASKISSFORINDIRECT,INCIDENTAL,

SPECIAL,PUNITIVEORCONSEQUENTIALDAMAGES,DOWNTIME,

LOSTPROFITSORCOMMERCIALLOSSES,WHETHERORNOT

BASEDUPONTREGASKISS’NEGLIGENCEORBREACHOF

WARRANTYORSTRICTLIABILITYINTORTORANYOTHER

CAUSEOFACTION.INNOEVENTWILLTREGASKISS’LIABILITYIN

CONNECTIONWITHTHEAGREEMENTORSALEOFTREGASKISS’

PRODUCTSORSERVICESEXCEEDTHEPURCHASEPRICEOFTHE

SPECIFICPRODUCTSORSERVICESASTOWHICHTHECLAIMIS

MADE.

OM-NCF-1.6 10

SECTION 5 — SPECIFICATIONS

5-1 System Components

A. G-405CA Neck Checking Fixture for Quick-Change Air-Cooled and TOUGH GUN I.C.E.® Necks

22 Degree Air-Cooled Neck TOUGH GUN I.C.E.® Neck

Shortlength 405-22QC 590-22-x.xxx*

Mediumlength 405-22QCL 590-22L-x.xxx*

Longlength 405-22QCL1 590-22L1-x.xxx*

  

45 Degree Air-Cooled Neck TOUGH GUN I.C.E. Neck

Shortlength 405-45QC 590-45-x.xxx*

Mediumlength 405-45QCL 590-45L-x.xxx*

Longlength 405-45QCL1 590-45L1-x.xxx*

Extendedlength 405-45QCL2 590-45L2-x.xxx*

180 Degree Air-Cooled Neck TOUGH GUN I.C.E. Neck

Shortlength 405-180QC 590-180-x.xxx*

  

  *x.xxx represents nozzle O.D. (i.e. 590-45L-1.060)

*IMPORTANT:

ThenecklocatingdatumMUSTbeinstalledproperlybeforeoperatingthefixture!DONOToperatethefixturewithoutthenecklocating

datumbeinginstalledproperly.

11 OM-NCF-1.6

B. G-495-8 Gauge Pointer

Requiredforallneckcheckingfixtures



C. GS-101 Kit

ForSpecialAir-CooledNecks(includesallpartsfromG-405CAexceptbaseplate)

NOTE:PrintstomanufacturebaseplatesforSpecialneckswillbesupplieduponrequest

5-2 Checking Fixture by Product Type

Product Type Checking Fixture Part Number

(TOUGH GUN CA3 Series)

Quick-ChangeAir-Cooled G-405CA

TOUGHGUNI.C.E.Neck G-405CA



OM-NCF-1.6 12

SECTION 6 — OPERATION

6-1 Using the Neck Checking Fixture

Instructions for G-405CA (other fixtures similar)

1. Removefront-endconsumables(nozzle,retaininghead,andneck

insulator),withtheexceptionofTOUGHGUNI.C.E.Components.

2. Installthegaugepointintotheneck.

Figure6-A

3. Slideneckcompletelyintothedatumblock,aligningkeysonneckto

keywayindatumblock.

4. Turntheneckcompletelyclockwiseagainstshoulder.

5. Tosecuretheneck,usea5/16"Allenkeytotightenthesockethead

capscrew(SHCS)onthefrontofthedatumblock.

Figure6-B

6. Pushcheckpintowardsgaugepoint.

7. Checkpinshouldinsertintothematingholeongaugepoint.

8. Slipbendinghandleontogaugepointandbenduntilalignedwith

checkpin.

9. Removeneckfromdatumblockandgaugepointfromneck.

10. Reinstallfront-endconsumables.

Figure6-C

IMPORTANT NOTE:

Thereshouldalwaysbea0.016"gapbetweentheneckbodyandthe

datumblock(seeFigure6-D)whentheneckisproperlyinstalled.

Iftherearstopwasremovedtoclosethisgap,it must be reinstalled!

Therearstopshouldonlyberemovedtocleandebrisfrominsidethe

blockandthenimmediatelyreinstalled.

Never operate the fixture without the rear stop installed.

Figure6-D



13 OM-NCF-1.6

SECTION 7 — PARTS LIST

7-1 Checking Fixture Parts List

Component Air-Cooled Neck TOUGH GUN I.C.E. Neck

CheckingFixture G-405CA G-405CA

DatumBlock G-405-4* G-405-4*

GaugePointer G-495-8* G-495-8*

NeckAlignmentKitforSpecialNecks GS-101* GS-101*andG-495-8*

*Included with G-405CA checking fixture.



7-2 Common Parts to All Checking Fixtures

Part Number Description

G-405-3 Checkingpinblockassembly(includestheG-495-3checkingpin);forallgauges

G-495-3 Checkingpin;forallgauges

G-495-6 Gaugebendinghandle

OM-NCF-1.6 14

ADDITIONAL SUPPORT MATERIALS

ForadditionalsupportmaterialssuchasSpecSheets,troubleshootinginformation,how-toguidesandvideos,

animations,onlineconfiguratorsandmuchmore,pleasevisitTregaskiss.ScantheQRCodewithyoursmartphone

forimmediateaccesstoTregaskiss.com/TechnicalSupport.

Tregaskiss

2570 North Talbot Road

Windsor, Ontario N0R 1L0

Canada

Phone:

Fax:

1-855-MIGWELD (644-9353) (US & Canada)

+1-519-737-3000 (International)

1-519-737-1530

For more information, visit us at Tregaskiss.com

Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture Owner's manual

Brand: Tregaskiss

Model: OM-NCF-1.6 Tough Gun Neck Checking Fixture

Category: Welding System

Type: Owner's manual

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