Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture Owner's manual

Category
Welding System
Type
Owner's manual

Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture is a device that helps to ensure the accuracy of MIG gun necks. It can be used to check the alignment of the contact tip, gas nozzle, and liner. The fixture can also be used to check the overall length of the neck. This information can be used to troubleshoot problems with the MIG gun or to make sure that the gun is properly assembled. The fixture is made of durable materials and is designed to withstand the rigors of the welding environment. It is also easy to use, making it a valuable tool for any welder.

Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture is a device that helps to ensure the accuracy of MIG gun necks. It can be used to check the alignment of the contact tip, gas nozzle, and liner. The fixture can also be used to check the overall length of the neck. This information can be used to troubleshoot problems with the MIG gun or to make sure that the gun is properly assembled. The fixture is made of durable materials and is designed to withstand the rigors of the welding environment. It is also easy to use, making it a valuable tool for any welder.

G-405CA (Quick-Change Air-Cooled) and
GS-101 (Kit, Quick-Change Air-Cooled)
Tregaskiss.com/TechnicalSupport
1-855-MIGWELD (644-9353) (US&Canada)
+1-519-737-3000 (International)
February 2022 OM-NCF-1.6
TOUGH GUN® Neck
Checking Fixture
OWNER'S MANUAL
ThankYouforChoosingTregaskiss
ThankyouforselectingaTregaskissproduct.Beforeinstalling,comparetheequipmentreceivedagainsttheinvoicetoverifythatthe
shipmentiscompleteandundamaged.Itistheresponsibilityofthepurchasertofileallclaimsofdamageorlossthatmayhave
occurredduringtransitwiththecarrier.
Theowner’smanualcontainsgeneralinformation,instructionsandmaintenancetohelpbettermaintainyourMIGgunorperipheral.
Pleaseread,understandandfollowallsafetyprecautions.
Whileeveryprecautionhasbeentakentoassuretheaccuracyofthisowner’smanual,Tregaskissassumesnoresponsibilityforerrors
oromissions.Tregaskissassumesnoliabilityfordamagesresultingfromtheuseofinformationcontainedherein.Theinformation
presentedinthisowner’smanualisaccuratetothebestofourknowledgeatthetimeofprinting.PleasereferenceTregaskiss.comfor
updatedmaterial.
Forcustomersupportandspecialapplications,pleasecalltheTregaskissCustomerServiceDepartmentat1-855-MIGWELD(644-
9353)(US&Canada)or+1-519-737-3000(International),fax1-519-737-1530,oremailat[email protected].OurtrainedCustomer
ServiceTeamisavailablebetween8:00a.m.and5:30p.m.EST,andwillansweryourproductapplicationorrepairquestions.
TregaskissmanufacturespremiumroboticMIG(GMAW)weldingguns,peripheralsandconsumables.Formoreinformationonother
premiumTregaskissproducts,contactyourlocalTregaskissdistributororvisitusonthewebatTregaskiss.com.
Subject to Change – The information presented in this manual is accurate to the best of our knowledge at the time of
printing. Please visit Tregaskiss.com for the most up-to-date information.
Additional Material– For additional support materials such as spec sheets, troubleshooting information, how-to
guides and videos, animations, online configurators and much more, please visit Tregaskiss.com.
Scan this QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING 1
1-1SymbolUsage 1
1-2ArcWeldingHazards 1
1-3CaliforniaProposition65Warnings 3
1-4PrincipalSafetyStandards 3
1-5EMFInformation 3
SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION 4
2-1Symbolesutilisés 4
2-2Dangersrelatifsausoudageàl'arc 4
2-3Propositioncalifornienne65avertissements 6
2-4Principalesnormesdesécurité 6
2-5InformationsrelativesauxCEM 6
SECTION 3 PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR 7
3-1Usodesímbolos 7
3-2Peligrosensoldaduradearco 7
3-3AdvertenciasdelaProposición65delestadodeCalifornia 9
3-4Estándaresprincipalesdeseguridad 9
3-5Informaciónsobreloscamposelectromagnéticos(EMF) 9
SECTION 4 PRODUCT WARRANTY 10
4-1ProductWarranty 10
SECTION 5 SPECIFICATIONS 11
5-1SystemComponents 11
5-2CheckingFixturebyProductType 12
SECTION 6 OPERATION 13
6-1UsingtheNeckCheckingFixture 13
SECTION 7 PARTS LIST 14
7-1CheckingFixturePartsList 14
7-2CommonPartstoAllCheckingFixtures 14
ADDITIONAL SUPPORT MATERIALS 15
OM-NCF-1.6 iii
Protect yourself and others from injury read, follow,
and save these important safety precautions and
operating instructions.
1-1 Symbol Usage
DANGER! Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or
explained in the text.
NOTICE–Indicatesstatementsnotrelatedtopersonalinjury.
–Indicatesspecialinstructions.
ThisgroupofsymbolsmeansWarning!WatchOut!
ELECTRICSHOCK,MOVINGPARTS,andHOTPARTShazards.
Consultsymbolsandrelatedinstructionsbelowfornecessary
actionstoavoidthehazards.
1-2 Arc Welding Hazards
Thesymbolsshownbelowareusedthroughoutthis
manualtocallattentiontoandidentifypossiblehazards.
Whenyouseethesymbol,watchout,andfollowthe
relatedinstructionstoavoidthehazard.Thesafetyinformation
givenbelowisonlyasummaryofthemorecompletesafety
informationfoundinsection1-4PrincipalSafetyStandardson
page3,andinweldingpowersourceOwner'sManual.Readand
followallSafetyStandards.
Onlyqualifiedpersonsshouldinstall,operate,maintain,
andrepairthisequipment.Aqualifiedpersonisdefined
asonewho,bypossessionofarecognizeddegree,
certificate,orprofessionalstanding,orwhobyextensive
knowledge,trainingandexperience,hassuccessfully
demonstratedabilitytosolveorresolveproblemsrelatingtothe
subjectmatter,thework,ortheprojectandhasreceivedsafety
trainingtorecognizeandavoidthehazardsinvolved.
Duringoperation,keepeverybody,especiallychildren,
away.
ELECTRIC SHOCK can kill.
lAlwaysweardryinsulatinggloves.
lInsulateyourselffromworkandground.
lDonottouchliveelectrodeorelectricalparts.
lReplaceworn,damaged,orcrackedgunsorcables.
lTurnoffweldingpowersourcebeforechangingcontacttipor
gunparts.
lKeepallcoversandhandlesecurelyinplace.
FUMES AND GASES can be hazardous.
lKeepyourheadoutofthefumes.
lVentilatearea,orusebreathingdevice.The
recommendedwaytodetermineadequate
ventilationistosampleforthecomposition
andquantityoffumesandgasestowhichpersonnelare
exposed.
lReadandunderstandtheSafetyDataSheets(SDSs)andthe
manufacturer’sinstructionsforadhesives,coatings,cleaners,
consumables,coolants,degreasers,fluxes,andmetals.
MOVING PARTS can injure.
lKeepawayfrommovingparts.
lKeepawayfrompinchpointssuchasdrive
rolls.
WELDING can cause fire or explosion.
lDonotweldnearflammablematerial.
lDonotweldoncontainersthathaveheld
combustibles,oronclosedcontainerssuchas
tanks,drums,orpipesunlesstheyare
properlypreparedaccordingtoAWSF4.1andAWSA6.0(see
SafetyStandards).
lWatchforfire;keepextinguishernearby.
lReadandunderstandtheSafetyDataSheets(SDSs)andthe
manufacturer’sinstructionsforadhesives,coatings,cleaners,
consumables,coolants,degreasers,fluxes,andmetals.
BUILDUP OF GAS can injure or kill.
lShutoffcompressedgassupplywhennotin
use.
lAlwaysventilateconfinedspacesoruseapprovedair-
suppliedrespirator.
ARC RAYS can burn eyes and skin.
Arcraysfromtheweldingprocessproduceintense
visibleandinvisible(ultravioletandinfrared)rays
thatcanburneyesandskin.Sparksflyofffromthe
weld.
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
1 OM-NCF-1.6
lWearanapprovedweldinghelmetfittedwithapropershade
offilterlensestoprotectyourfaceandeyesfromarcraysand
sparkswhenweldingorwatching(seeANSIZ49.1andZ87.1
listedinSafetyStandards).
lWearapprovedsafetyglasseswithsideshieldsunderyour
helmet.
lUseprotectivescreensorbarrierstoprotectothersfrom
flash,glareandsparks;warnothersnottowatchthearc.
lWearbodyprotectionmadefromleatherorflame-resistant
clothing(FRC).Bodyprotectionincludesoil-freeclothing
suchasleathergloves,heavyshirt,cufflesstrousers,high
shoes,andacap.
HOT PARTS can burn.
lAllowguntocoolbeforetouching.
lDonottouchhotmetal.
lProtecthotmetalfromcontactbyothers.
NOISE can damage hearing.
Noisefromsomeprocessesor
equipmentcandamagehearing.
lCheckfornoiselevellimits
exceedingthosespecifiedby
OSHA.
lUseapprovedearplugsorearmuffsifnoiselevelishigh.
lWarnothersnearbyaboutnoisehazard.
WELDING WIRE can injure.
lKeephandsandbodyawayfromguntipwhen
triggerispressed.
READ INSTRUCTIONS.
lReadandfollowalllabelsandtheOwner's
Manualcarefullybeforeinstalling,operating,
orservicingunit.Readthesafetyinformation
atthebeginningoftheManualandineachsection.
lUseonlygenuinereplacementpartsfromthemanufacturer.
lPerforminstallation,maintenance,andserviceaccordingto
theOwner'sManuals,industrystandards,andnational,state,
andlocalcodes.
OM-NCF-1.6 2
1-3 California Proposition 65 Warnings
WARNING:Thisproductcanexposeyoutochemicals
includinglead,whichareknowntothestateofCaliforniato
causecancerandbirthdefectsorotherreproductiveharm.
Formoreinformation,gotowww.P65Warnings.ca.gov.
1-4 Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWS
F4.1.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177
SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:
www.osha.gov.
SR72022-01
1-5 EMF Information
Electriccurrentflowingthroughanyconductorcauseslocalized
electricandmagneticfields(EMF).Thecurrentfromarcwelding
(andalliedprocessesincludingspotwelding,gouging,plasmaarc
cutting,andinductionheatingoperations)createsanEMFfield
aroundtheweldingcircuit.EMFfieldsmayinterferewithsome
medicalimplants,e.g.Pacemakers.Protectivemeasuresfor
personswearingmedicalimplantshavetobetaken.Forexample,
restrictaccessforpassersbyorconductindividualriskassessment
forwelders.Allweldersshouldusethefollowingproceduresin
ordertominimizeexposuretoEMFfieldsfromtheweldingcircuit:
1. Keepcablesclosetogetherbytwistingortapingthem,orusing
acablecover.
2. Donotplaceyourbodybetweenweldingcables.Arrange
cablestoonesideandawayfromtheoperator.
3. Donotcoilordrapecablesaroundyourbody.
4. Keepheadandtrunkasfarawayfromtheequipmentinthe
weldingcircuitaspossible.
5. Connectworkclamptoworkpieceasclosetotheweldas
possible.
6. Donotworknextto,sitorleanontheweldingpowersource.
7. Donotweldwhilstcarryingtheweldingpowersourcewire
feeder.
About Implanted Medical Devices:
ImplantedMedicalDevicewearersshouldconsulttheirdoctorand
thedevicemanufacturerbeforeperformingorgoingneararc
welding,spotwelding,gouging,plasmaarccutting,orinduction
heatingoperations.Ifclearedbyyourdoctor,thenfollowingthe
aboveproceduresisrecommended.
3 OM-NCF-1.6
Pour écarter les risques de blessure pour vous-même
et pour autrui lire, appliquer et ranger en lieu sûr
ces consignes relatives aux précautions de sécurité et
au mode opératoire.
2-1 Symboles utilisés
DANGER! Indique une situation dangereuse qui si
on l’évite pas peut donner la mort ou des blessures
graves. Les dangers possibles sont montrés par les
symboles joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peutdonner la mort ou des blessures graves. Les
dangers possiblessont montrés par les symboles
joints ou sont expliquésdans le texte.
AVIS – Indique des déclarations pas en relation avec des blessures
personnelles.
–Indique des instructions spécifiques.
CegroupedesymbolesveutdireAvertissement!Attention!
DANGERDECHOCELECTRIQUE,PIECESENMOUVEMENT,et
PIECESCHAUDES.Reportez-vousauxsymbolesetauxdirectives
cidessousafindeconnaîtrelesmesuresàprendrepourévitertout
danger.
2-2 Dangers relatifs au soudage à l'arc
Lessymbolesdonnésci-aprèssontutilisésdanstoutle
ma-nuelpourattirerl’attentionsurlesdangers
possiblesetpourindiquerletypededangerdontils’agit.
Quandonvoitlesymbole,prendregardeetsuivrelesdirectives
corres-pondantespouréviterledanger.Lesconsignesdesécurité
présentéesci-aprèsnefontquerésumerl’informationcontenue
danslesNormesdesécuritéprincipales,etdansleGuide
d’utilisationdelasourcedecourantdesoudage.Lireetsuivre
touteslesNormesdesécurité.
L'installation,l'utilisation,l'entretienetlesréparationsne
doiventêtreconfiésqu'àdespersonnesqualifiées.Une
personnequalifiéeestdéfiniecommecellequi,parla
possessiond'undiplômereconnu,d'uncertificatoud'unstatut
professionnel,ouqui,paruneconnaissance,uneformationetune
expérienceapprofondies,adémontréavecsuccèssacapacitéà
résoudrelesproblèmesliésàlatâche,letravailouleprojeteta
reçuuneformationensécuritéafindereconnaîtreetd'éviterles
risquesinhérents.
Aucoursdel'utilisation,tenirtoutepersonneàl'écartet
plusparticulièrementlesenfants.
UN CHOC ÉLECTRIQUE peut tuer.
lPortertoujoursdesgantssecsetisolants.
lS’isolerdelapièceetdelaterre.
lNejamaistoucheruneélectrodeoudespiècesélectriques
soustension.
lRemplacerlespistoletsoucâblesdesoudagequisont
endommagés,usésoucraquelés.
lMettrelasoudeusehorstensionavantderemplacerunbec
contactoudespiècesdepistolet.
lS’assurerquetouslescouverclesetpoignéessont
fermementassujettis.
LES FUMÉES ET LES GAZ peuvent être
dangereux.
lGarderlatêtehorsdesfumées.
lAérerlazonedetravailouporterunappareil
respiratoire.Pourdéterminerlabonne
ventilation,ilestrecommandédeprocéderàunprélèvement
pourlacompositionetlaquantitédefuméesetdegaz
auxquelsestexposélepersonnel.
lLireetcomprendrelesfichesdedonnéesdesécuritéetles
instructionsdufabricantconcernantlesadhésifs,les
revêtements,lesnettoyants,lesconsommables,lesproduits
derefroidissement,lesdégraisseurs,lesfluxetlestaux.
Les PIÈCES MOBILES peuvent causer des
blessures.
lNepass’approcherdesorganesmobiles.
lNepass’approcherdespointsdecoincement
telsquedesrouleauxdecommande.
Le SOUDAGE peut provoquer un incendie ou
une explosion.
lNepassouderàproximitédematériaux
inflammables
lNepaseffectuerlesoudagesurdesconteneursferméstels
quedesréservoirs,tambours,ouconduites,àmoinsqu’ils
n’aientétépréparéscorrectementconformémentàAWSF4.1
etAWSA6.0(voirlesNormesdeSécurité).
lPrendregardeauxincendiesettoujoursavoirunextincteurà
proximité.
OM-NCF-1.6 4
SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION
lLireetcomprendrelesfichesdedonnéesdesécuritéetles
instructionsdufabricantconcernantlesadhésifs,les
revêtements,lesnettoyants,lesconsommables,lesproduits
derefroidissement,lesdégraisseurs,lesfluxetlestaux.
L'ACCUMULATION DE GAZ risquent de
provoquer des blessures ou même la mort.
lFermerl’alimentationdugazcompriméencas
denonutilisation.
lVeillertoujoursàbienaérerlesespacesconfinésouseservir
d’unrespirateurd’adductiond’airhomologué.
LE RAYONNEMENT DE L'ARC peut brûler les
yeux et la peau.
Lerayonnementdel’arcduprocédédesoudage
génèredesrayonsvisiblesetinvisiblesintenses
(ultravioletsetinfrarouges)susceptiblesde
provoquerdesbrûluresdanslesyeuxetsurlapeau.Desétincelles
sontprojetéespendantlesoudage.
lPorteruncasquedesoudageapprouvémunideverres
filtrantsappropriépourprotégervisageetyeuxpendantle
soudage(voirANSIZ49.1etZ87.1énumérédanslesnormes
desécurité).
lPorterdeslunettesdesécuritéavecécranslatérauxmême
sousvotrecasque.
lAvoirrecoursàdesécransprotecteursouàdesrideauxpour
protégerlesautrescontrelesrayonnementsles
éblouissementsetlesétincelles;prévenirtoutepersonnesur
leslieuxdenepasregarderl’arc.
lPorteruneprotectioncorporelleencuiroudesvêtements
ignifu-ges(FRC).Laprotectionducorpscomportedes
vêtementssanshuile,commedesgantsdecuir,unechemise
solide,despanta-lonssansrevers,deschaussureshauteset
unecasquette.
LES PIÈCES CHAUDES peuvent provoquer
des brûlures.
lLaisserrefroidirlepistoletavantdeletoucher.
lNepastoucherd’objetsmétalliqueschauds.
lAbriterlesobjetsmétalliquescontretoutcontactparles
personnesàproximité.
Le BRUIT peut endommager l’ouie.
Lebruitdesprocessusetdeséquipementspeut
affecterl’ouïe.
lVérifiersilesniveauxdebruitexcèdentles
limitesspécifiéesparl’OSHA.
lUtiliserdesbouche-oreillesoudesserre-têteantibruit
approuvéssileniveaudebruitestélevé.
lAvertirlespersonnesàproximitéausujetdudangerinhérent
aubruit.
.
LES FILS DE SOUDAGE peuvent provoquer
des blessures.
lÉloignerlesmainsetlecorpsdelabusedu
pistoletaprèsavoirappuyésurlagâchette.
LIRE LES INSTRUCTIONS.
lLireetappliquerlesinstructionssurles
étiquettesetleModed’emploiavant
l’installation,l’utilisationoul’entretiende
l’appareil.Lirelesinformationsdesécuritéaudébutdu
manueletdanschaquesection.
lN’utiliserquelespiècesderemplacementprovenantdu
fabricant.
lEffectuerl’installation,l’entretienettouteinterventionselon
lesmanuelsd’utilisateurs,lesnormesnationales,provinciales
etdel’industrie,ainsiquelescodesmunicipaux.
5 OM-NCF-1.6
2-3 Proposition californienne 65 avertissements
AVERTISSEMENT–Ceproduitpeutvousexposeràdes
produitschimiquestelsqueleplomb,reconnusparl’Étatde
Californiecommecancérigènesetsourcesdemalformationsou
d’autrestroublesdelareproduction
Pourplusd’informations,consulterwww.P65Warnings.ca.gov.
2-4 Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1
fromGlobalEngineeringDocuments.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other
Hot Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part
1910.177SubpartN,Part1910SubpartQ,andPart1926,Subpart
J.Website:www.osha.gov.
SR7_fre2022-01
2-5 Informations relatives aux CEM
Lecourantélectriquequitraversetoutconducteurgénèredes
champsélectromagnétiques(CEM)àcertainsendroits.Lecourant
issud’unsoudageàl’arc(etdeprocédésconnexes,ycomprisle
soudageparpoints,legougeage,ledécoupageplasmaetles
opérationsdechauffageparinduction)créeunchamp
électromagnétique(CEM)autourducircuitdesoudage.Les
champsélectromagnétiquesproduitspeuventcauserinterférenceà
certainsimplantsmédicaux,p.ex.lesstimulateurscardiaques.Des
mesuresdeprotectionpourlesporteursd’implantsmédicaux
doiventêtreprises:parexemple,desrestrictionsd’accèspourles
passantsouuneévaluationindividuelledesrisquespourles
soudeurs.Touslessoudeursdoiventappliquerlesprocédures
suivantespourminimiserl’expositionauxCEMprovenantducircuit
desoudage:
1. Rassemblerlescâblesenlestorsadantouenlesattachant
avecdurubanadhésifouavecunehousse.
2. Nepasseteniraumilieudescâblesdesoudage.Disposerles
câblesd’uncôtéetàdistancedel’opérateur.
3. Nepascourberetnepasentourerlescâblesautourdevotre
corps.
4. Maintenirlatêteetletorseaussiloinquepossibledumatériel
ducircuitdesoudage.
5. Connecterlapincesurlapièceaussiprèsquepossibledela
soudure.
6. Nepastravailleràproximitéd’unesourcedesoudage,ni
s’asseoirousepencherdessus.
7. Nepassoudertoutenportantlasourcedesoudageoule
dévidoir.
En ce qui concerne les implants médicaux :
Lesporteursd’implantsdoiventd’abordconsulterleurmédecin
avantdes’approcherdesopérationsdesoudageàl’arc,desoudage
parpoints,degougeage,ducoupageplasmaoudechauffagepar
induction.Silemédecinapprouve,ilestrecommandédesuivreles
procéduresprécédentes.
OM-NCF-1.6 6
Protéjase usted mismo y a otros contra lesiones
lea, cumpla y conserve estas importantes
precauciones de seguridad e instrucciones de
utilización.
3-1 Uso de símbolos
PELIGRO! Indica una situación peligrosa que, si no
se la evita, resultará en muerte o lesión grave. Los
peligros posibles se muestran en los símbolos
adjuntos o se explican en el texto.
Indica una situación peligrosa que, si no se la evita,
podríaresultar en muerte o lesión grave. Los peligros
posiblesse muestran en los símbolos adjuntos, o se
explican en eltexto.
AVISO – Indica precauciones no relacionadas a lesiones
personales.
–Indica instrucciones especiales.
Estegrupodesímbolossignifica¡Advertencia!,¡Cuidado!
CHOQUEODESCARGAELÉCTRICA,PIEZASQUESEMUEVEN,y
peligrosdePARTESCALIENTES.Consultelossímbolosylas
instruccionesrelacionadasqueaparecenacontinuaciónparaver
lasaccionesnecesariasparaevitarestospeligros.
3-2 Peligros en soldadura de arco
Lossímbolosmostradosabajoseusanentodoeste
manualparallamarlaatenciónaeidentificarlosposibles
peligros.Cuandoveaelsímbolo,presteatenciónysiga
lasinstruc-cionesrelacionadasparaevitarelpeligro.La
informacióndeseguridaddadaabajoessolamenteunresumende
lain-formaciónmáscompletadeseguridadqueseencuentraen
losestandaresdeseguridad,ylafuentedealimentaciónpa-ra
soldaduradelManualdelusuario.Leaysigatodaslasnormasde
seguridad.
Solamentepersonalcualificadodebeinstalar,utilizar,
manteneryrepararesteequipo.Ladefiniciónde
personalcualificadoescualquierpersonaque,debidoa
queposeeuntítulo,uncertificadoounaposiciónprofesional
reconocida,ograciasasugranconocimiento,capacitacióny
experiencia,hayademostradoconéxitolacapacidadpara
solucionaroresolverproblemasrelacionadosconeltrabajo,el
proyectooeltemaencuestión,ademásdehaberasistidoauna
capacitaciónenseguridadparareconoceryevitarlospeligrosque
implicaelproceso.
Durantesuoperaciónmantengalejosatodos,
especialmentealosniños.
UNA DESCARGA ELÉCTRICA puede matarlo.
lSiempreuseguantesaislantessecos.
lAísleseustedmismodeltrabajoylatierra.
lNotoqueelectrodoeléctricamentevivoopartes
eléctricamentevivas.
lReemplaceantorchasocablesdesgastados,dañadosorotos.
lRepareoreemplaceaislamientodelapistolaodelcableque
estédesgastado,dañadooagrietado.
lApaguelamáquinadesoldarantesdecambiarlostubosde
contactoopiezasdelaantorcha.
lMantengatodaslastapasyasabiensegurasensitio.
HUMO y GASES pueden ser peligrosos.
lMantengasucabezafueradelhumo.
lVentileellugarouseunaparatopararespirar.
Elmétodorecomendadoparadeterminarla
ventilaciónadecuadaestomarmuestrasdela
composiciónycantidaddehumosygasesalosqueestá
expuestoelpersonal.
lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas
instruccionesdelfabricanterelacionadasconlosadhesivos,
metales,consumibles,recubrimientos,limpiadores,
refrigerantes,desengrasadores,fundentesymetales.
Las PIEZAS MÓVILES pueden provocar
lesiones.
lAléjesedetodaparteenmovimiento.
lAléjesedetodopuntoquepellizque,talcomorodillos
impulsados.
EL SOLDAR puede causar fuego o explosión.
lNosueldecercadematerialinflamable
lNosueldeenrecipientesquehancontenido
combustibles,nienrecipientescerradoscomo
tanques,tamboresotuberías,amenosque
esténpreparadoscorrectamentedeacuerdoconlanorma
AWSF4.1yAWSA6.0(vealasnormasdeseguridad).
lSiempremirequenohayafuegoymantengaunextinguidor
defuegocerca.
lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas
instruccionesdelfabricanterelacionadasconlosadhesivos,
metales,consumibles,recubrimientos,limpiadores,
refrigerantes,desengrasadores,fundentesymetales.
SECTION 3 PRECAUCIONES DE SEGURIDAD LEA ANTES DE USAR
7 OM-NCF-1.6
EL AMONTONAMIENTO DE GAS puede
enfermarle o matarle.
lCierreelsuministrodegascomprimido
cuandonolouse.
lSiempredéventilaciónaespacioscerradosouseun
respiradoraprobadoquereemplazaelaire.
LOS RAYOS DEL ARCO pueden quemar sus
ojos y piel.
Losrayosdelarcodeunprocesodesuelda
producenuncalorintensoyrayosultravioletas
fuertesquepuedenquemarlosojosylapiel.Las
chispasseescapandelasoldadura.
lUseunacaretaparasoldaraprobadaequipadaconunfiltrode
protecciónapropiadoparaprotegersucarayojosdelos
rayosdelarcoydelaschispasmientrasestésoldandoo
mirando.(véaselosestándaresdeseguridadANSIZ49.1y
Z87.1).
lUseanteojosdeseguridadaprobadosquetenganprotección
lateral.
lUsepantallasdeprotecciónobarrerasparaprotegeraotros
deldestello,reflejosychispas,alerteaotrosquenomirenel
arco.
lUseprotecciónparaelcuerpohechadecueroodeprendas
resis-tentesalasllamas(FRC).Entrelaprotecciónparael
cuerposein-cluyelaropasinaceite,comoguantesdecuero,
unacamisagruesa,pantalonessinvuelta,calzadoaltoyuna
gorra.
PARTES CALIENTES puedan causar
quemaduras severas.
lPermitaquelaantorchaseenfríeantesde
tocarla.
lNotoquemetalcaliente.
lProtejaaotrosdelcontactoconelmetalcaliente.
EL RUIDO puede trastornar su oído.
Ruidoprovenientedealgunosprocesosoequipo
puededañareloído.
lChequeeloslímitesdelniveldelruidosi
excedenaquellosespecificadosporOSHA.
lUsetapasparalosoídosocubiertasparalosoídossielnivel
delruidoesdemasiadoalto.
lAdviertaaotrosqueesténcercaacercadelpeligrodelruido.
El ALAMBRE de SOLDAR puede causarle
heridas.
lMantengalasmanosyelcuerpolejosdeltubo
decontactodelaantorchacuandosehaya
presionadoelgatillo.
LEER INSTRUCCIONES.
lLeaysigacuidadosamentelasinstrucciones
contenidasentodaslasetiquetasyenel
Manualdelusuarioantesdeinstalar,utilizaro
realizartareasdemantenimientoenlaunidad.Leala
informacióndeseguridadincluidaenlaprimerapartedel
manualyencadasección.
lUtiliceúnicamentepiezasdereemplazolegítimasdel
fabricante.
lLostrabajosdeinstalaciónymantenimientodebenser
ejecutadosdeacuerdoconlasinstruccionesdelmanualdel
usuario,lasnormasdelsectoryloscódigosnacionales,
estatalesylocales.
OM-NCF-1.6 8
3-3 Advertencias de la Proposición 65 del estado de California
ADVERTENCIA:Esteproductopuedeexponerloaquímicos,
inclusoplomo,queelestadodeCaliforniaconocecomo
causantesdecáncer,defectosdenacimientouotrosdaños
reproductivos.
Paraobtenermásinformación,accedaa
www.P65Warnings.ca.gov.
3-4 Estándares principales de seguridad
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1
fromGlobalEngineeringDocuments.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177
SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:
www.osha.gov.
SR7_spa2022–01
3-5 Información sobre los campos electromagnéticos (EMF)
Lacorrientequefluyeatravésdeunconductorgeneracampos
eléctricosymagnéticos(EMF)localizados.Lacorrientedelarcode
soldadura(yotrastécnicasafinescomolasoldaduraporpuntos,el
ranurado,elcorteporplasmayelcalentamientoporinducción)
generauncampoEMFalrededordelcircuitodesoldadura.Los
camposEMFpuedeninterferirconalgunosdispositivosmédicos
implantadoscomo,porejemplo,losmarcapasos.Porlotanto,se
debentomarmedidasdeprotecciónparalaspersonasqueutilizan
estosimplantesmédicos.Porejemplo,apliquerestriccionesal
accesodepersonasquepasanporlascercaníasorealice
evaluacionesderiesgoindividualesparalossoldadores.Todoslos
soldadoresdebenseguirlosprocedimientosqueseindicana
continuaciónconelobjetodeminimizarlaexposiciónaloscampos
EMFgeneradosporelcircuitodesoldadura:
1. Mantengaloscablesjuntosretorciéndolosentresío
uniéndolosmediantecintasounacubiertaparacables.
2. Noubiquesucuerpoentreloscablesdesoldadura.Disponga
loscablesaunladoyapártelosdeloperario.
3. Noenrollenicuelgueloscablessobresucuerpo.
4. Mantengalacabezayeltroncotanapartadosdelequipodel
circuitodesoldaduracomoleseaposible.
5. Conectelapinzademasaenlapiezalomáscercaposibledela
soldadura.
6. Notrabajecercadelafuentedealimentaciónparasoldadura,ni
sesienteorecuestesobreella.
7. Nosueldemientrastransportalafuentedealimentaciónoel
alimentadordealambre.
Acerca de los aparatos médicos implantados:
Laspersonasqueusenaparatosmédicoimplantadosdeben
consultarconsumédicoyelfabricantedelaparatoantesdellevara
cabooacercarseasoldaduradearco,soldaduradepunto,ranurar,
hacercorteporplasma,uoperacionesdecalentamientopor
inducción.Sisudoctorlopermite,entoncessigalos
procedimientosdearriba.
9 OM-NCF-1.6
SECTION 4 PRODUCT WARRANTY
4-1 Product Warranty
Limited Warranty
Tregaskiss’Productsshall,fromthedateoforiginalpurchase(or,
solelywithrespecttoLowStressRoboticUnicablespackagedwith
anyTregaskiss®RoboticMIGGun,fromthedatetheproductgoes
intoproductionforitsintendeduse)andfortheperiodsetforth
below,befreefromdefectsinmaterialandworkmanship.Toobtain
repairorreplacementofanyProduct,thecoveredProductmustbe
delivered,transportationpre-paidbyPurchaser,totheaddress
specifiedbyTregaskissonitsReturnedMaterialsAuthorization,
with:(i)writtenproofofwarrantycoverage(e.g.,Purchaserdated
purchaseorder);(ii)serialnumberonproduct(ifany);(iii)the
Product’sinstalledlocationwithinPurchaser’sfacilityandusageof
theProduct;and(iv)writtenspecificationofanyallegeddefect(s).
Intheeventtheforegoingmaterialsarenottimelyprovidedto
Tregaskissbyclaimant,warrantycoveragewillbedeterminedby
Tregaskiss,initssolediscretion.Fortheavoidanceofdoubt,the
warrantyperiodforanyProductorpart/componentofanyProduct
thatisreplacedorrepairedbyTregaskissundertheforegoing
warrantyisnotextendedorrenewedatthetimeofsuch
replacementorrepair.The Warranty against defects does not
apply to: (1) consumable components or ordinary wear items;
(2) products which are improperly altered, modified, stored,
installed, operated, handled, used or neglected or use of the
Products with equipment, components or parts not specified or
supplied by Tregaskiss or contemplated under the Product
documentation; or (3) Products which have not been operated,
maintained, and repaired pursuant to Product documentation
provided by Tregaskiss. Purchaser shall pay Tregaskiss for all
warranty claim costs incurred by Tregaskiss (including
inspection, labor, parts, testing, scrap and freight) due to
warranty claims submitted by Purchaser which are not covered
by Tregaskiss’ warranty.
Bernard® BTB Semi-Automatic Air-Cooled MIG Guns: 1 year ;
Lifetime warranty on straight handles, straight handle
switches, and rear strain relief
Bernard® W-Gun™ and T-Gun™ Semi-Automatic Water-
Cooled MIG Guns: 180 days
Bernard® TGX® Chassis and Bernard TGX Ready To Weld
MIG Guns: 90 days
Tregaskiss® Robotic MIG Guns and Components: 1 year
Tregaskiss® Automatic MIG Guns: 1 year
Tregaskiss® TOUGH GUN® Reamer:
When factory-equipped with lubricator: 2 years when
factory-equipped with lubricator
When (i) factory-equipped with lubricator and (ii) used
exclusively with Tregaskiss® TOUGH GARD® Anti-
Spatter Liquid: 3 years when both (i) and (ii)
Tregaskiss® TOUGH GUN® Robotic Peripheral (Clutch,
Sprayer, Wire Cutter, Arms): 1 year
Tregaskiss® Low-Stress Robotic Unicables (LSR Unicables):
6 months
Service Warranty
TregaskisswarrantstheServicesshallconformtoanymutually
agreeduponspecificationsorstatementsofwork.Purchaser’ssole
remedy,andTregaskiss’ssoleliability,forabreachoftheforegoing
warrantyisforTregaskiss,atitsoption,tore-performtheServices
orcreditPurchaser’saccountforsuchServices.
Limitation of Liability and Remedies
TREGASKISSWILLNOTBELIABLE,ANDPURCHASERWAIVES
ALLCLAIMSAGAINSTTREGASKISSFORINDIRECT,INCIDENTAL,
SPECIAL,PUNITIVEORCONSEQUENTIALDAMAGES,DOWNTIME,
LOSTPROFITSORCOMMERCIALLOSSES,WHETHERORNOT
BASEDUPONTREGASKISS’NEGLIGENCEORBREACHOF
WARRANTYORSTRICTLIABILITYINTORTORANYOTHER
CAUSEOFACTION.INNOEVENTWILLTREGASKISS’LIABILITYIN
CONNECTIONWITHTHEAGREEMENTORSALEOFTREGASKISS’
PRODUCTSORSERVICESEXCEEDTHEPURCHASEPRICEOFTHE
SPECIFICPRODUCTSORSERVICESASTOWHICHTHECLAIMIS
MADE.
OM-NCF-1.6 10
SECTION 5 SPECIFICATIONS
5-1 System Components
A. G-405CA Neck Checking Fixture for Quick-Change Air-Cooled and TOUGH GUN I.C.E.® Necks
22 Degree Air-Cooled Neck TOUGH GUN I.C.E.® Neck
Shortlength 405-22QC 590-22-x.xxx*
Mediumlength 405-22QCL 590-22L-x.xxx*
Longlength 405-22QCL1 590-22L1-x.xxx*
 
45 Degree Air-Cooled Neck TOUGH GUN I.C.E. Neck
Shortlength 405-45QC 590-45-x.xxx*
Mediumlength 405-45QCL 590-45L-x.xxx*
Longlength 405-45QCL1 590-45L1-x.xxx*
Extendedlength 405-45QCL2 590-45L2-x.xxx*
180 Degree Air-Cooled Neck TOUGH GUN I.C.E. Neck
Shortlength 405-180QC 590-180-x.xxx*
 
*x.xxx represents nozzle O.D. (i.e. 590-45L-1.060)
*IMPORTANT:
ThenecklocatingdatumMUSTbeinstalledproperlybeforeoperatingthefixture!DONOToperatethefixturewithoutthenecklocating
datumbeinginstalledproperly.
11 OM-NCF-1.6
B. G-495-8 Gauge Pointer
Requiredforallneckcheckingfixtures
C. GS-101 Kit
ForSpecialAir-CooledNecks(includesallpartsfromG-405CAexceptbaseplate)
NOTE:PrintstomanufacturebaseplatesforSpecialneckswillbesupplieduponrequest
5-2 Checking Fixture by Product Type
Product Type Checking Fixture Part Number
(TOUGH GUN CA3 Series)
Quick-ChangeAir-Cooled G-405CA
TOUGHGUNI.C.E.Neck G-405CA
OM-NCF-1.6 12
SECTION 6 OPERATION
6-1 Using the Neck Checking Fixture
Instructions for G-405CA (other fixtures similar)
1. Removefront-endconsumables(nozzle,retaininghead,andneck
insulator),withtheexceptionofTOUGHGUNI.C.E.Components.
2. Installthegaugepointintotheneck.
Figure6-A
3. Slideneckcompletelyintothedatumblock,aligningkeysonneckto
keywayindatumblock.
4. Turntheneckcompletelyclockwiseagainstshoulder.
5. Tosecuretheneck,usea5/16"Allenkeytotightenthesockethead
capscrew(SHCS)onthefrontofthedatumblock.
Figure6-B
6. Pushcheckpintowardsgaugepoint.
7. Checkpinshouldinsertintothematingholeongaugepoint.
8. Slipbendinghandleontogaugepointandbenduntilalignedwith
checkpin.
9. Removeneckfromdatumblockandgaugepointfromneck.
10. Reinstallfront-endconsumables.
Figure6-C
IMPORTANT NOTE:
Thereshouldalwaysbea0.016"gapbetweentheneckbodyandthe
datumblock(seeFigure6-D)whentheneckisproperlyinstalled.
Iftherearstopwasremovedtoclosethisgap,it must be reinstalled!
Therearstopshouldonlyberemovedtocleandebrisfrominsidethe
blockandthenimmediatelyreinstalled.
Never operate the fixture without the rear stop installed.
Figure6-D
13 OM-NCF-1.6
SECTION 7 PARTS LIST
7-1 Checking Fixture Parts List
Component Air-Cooled Neck TOUGH GUN I.C.E. Neck
CheckingFixture G-405CA G-405CA
DatumBlock G-405-4* G-405-4*
GaugePointer G-495-8* G-495-8*
NeckAlignmentKitforSpecialNecks GS-101* GS-101*andG-495-8*
*Included with G-405CA checking fixture.
7-2 Common Parts to All Checking Fixtures
Part Number Description
G-405-3 Checkingpinblockassembly(includestheG-495-3checkingpin);forallgauges
G-495-3 Checkingpin;forallgauges
G-495-6 Gaugebendinghandle
OM-NCF-1.6 14
ADDITIONAL SUPPORT MATERIALS
ForadditionalsupportmaterialssuchasSpecSheets,troubleshootinginformation,how-toguidesandvideos,
animations,onlineconfiguratorsandmuchmore,pleasevisitTregaskiss.ScantheQRCodewithyoursmartphone
forimmediateaccesstoTregaskiss.com/TechnicalSupport.
Tregaskiss
2570 North Talbot Road
Windsor, Ontario N0R 1L0
Canada
Phone:
Fax:
1-855-MIGWELD (644-9353) (US & Canada)
+1-519-737-3000 (International)
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Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture Owner's manual

Category
Welding System
Type
Owner's manual

Tregaskiss OM-NCF-1.6 Tough Gun Neck Checking Fixture is a device that helps to ensure the accuracy of MIG gun necks. It can be used to check the alignment of the contact tip, gas nozzle, and liner. The fixture can also be used to check the overall length of the neck. This information can be used to troubleshoot problems with the MIG gun or to make sure that the gun is properly assembled. The fixture is made of durable materials and is designed to withstand the rigors of the welding environment. It is also easy to use, making it a valuable tool for any welder.

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