Contec CPS-DIO-0808BL Reference guide

Reference Manual

(Hardware)

CONTENTS

Digital I/O Module

CPS-DIO-0808L

Digital I/O Module (Built-in power supply)

CPS-DIO-0808BL

Introduction .................................................................. 4

Safety Precautions .................................................... 11

Product Nomenclature and Function ............... 17

Installation ................................................................... 24

Appendix ...................................................................... 37

Optional Products .................................................... 42

Customer Support and Inquiry ............................ 44

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Table of Contents

Introduction ...................................................................... 4

1. Related Manuals ......................................................................................................................................................5

2. Check the Firmware Version ...............................................................................................................................6

3. About the Product ..................................................................................................................................................7

4. Features ......................................................................................................................................................................8

5. Product Configuration List ............................................................................................................................... 10

Safety Precautions ......................................................... 11

1. Safety Information ............................................................................................................................................... 12

2. Handling Precautions ......................................................................................................................................... 13

1. FCC PART15 Class A Notice ....................................................................................................................... 16

2. Display marking ............................................................................................................................................. 16

Product Nomenclature and Function ........................... 17

1. Nomenclature of Product Components ..................................................................................................... 18

2. Description of Product Components ........................................................................................................... 19

1. Stack Bus ........................................................................................................................................................... 19

2. LED Indicator ................................................................................................................................................... 19

3. Digital Input Connector .............................................................................................................................. 20

4. Digital Output Connector .......................................................................................................................... 21

3. Other Functions .................................................................................................................................................... 22

1. Digital Filter ..................................................................................................................................................... 22

Installation ...................................................................... 24

1. Install the Product ............................................................................................................................................... 25

1. Installation Conditions ................................................................................................................................ 25

2. Setting the Configurable Type Module ................................................................................................ 27

2. Connecting to an External Device ................................................................................................................. 31

3. Cable Connection ................................................................................................................................................ 32

1. Digital Input..................................................................................................................................................... 32

2. Digital Output ................................................................................................................................................. 34

Appendix ........................................................................ 37

1. Specifications......................................................................................................................................................... 38

1. Specifications .................................................................................................................................................. 38

2. Physical Dimensions ........................................................................................................................................... 40

3. The Details of Model Name............................................................................................................................. 41

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Table of Contents

Optional Products .......................................................... 42

1. Optional Products................................................................................................................................................ 43

Customer Support and Inquiry ..................................... 44

1. Services .................................................................................................................................................................... 45

— 4 —

Introduction

This section provides necessary information of the product

such as the outline, bundled items and manuals before

actual use.

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

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1. Related Manuals

The manuals related to the product are listed below.

Read them as necessary along with this document.

 Must Read the Followings.

Name

Purpose

Contents

How to get

Product Guide

Must read this after opening the

package.

This lists the product configuration

and describes the precautions.

Included in the package

(Printed matter)

Setup Manual

Read this when setting up the

product.

This describes the required items for

setup and configuration procedure.

Download from

the Contec

website (PDF)

Reference Manual

(Hardware)

Read this when operating the

product.

This describes the hardware aspects

such as functions and settings.

Download from

the Contec

website (PDF)

Reference Manual

(Software)

Read this when setting up the

"CONPROSYS WEB Setting"

This describes how to set each

function of "CONPROSYS WEB

Setting".

Download from

the Contec

website (PDF)

 Download Manuals

Download the manuals accordingly from the following URL.

Download

https://www.contec.com/download/

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 6 —

2. Check the Firmware Version

Before start using the product, visit our website to check the firmware version and update to the

latest one if necessary.

Updating firmware to the latest version will resolve troubles and stabilize the operation.

Download

https://www.contec.com/download/

Refer to the "Reference Manual (Software)" for the details of the firmware updating.

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 7 —

3. About the Product

This product is a configurable module to provide digital input and output interface and operates

along with the configurable type controller of CONPROSYS series.

CPS-DIO-0808L and CPS-DIO-0808BL have 8 channels of the opto-coupler isolated input, and 8

channels of the opto-coupler isolated open-collector output per module.

Plus, CPS-DIO-0808BL has a built-in power supply (the setting can be performed by software).

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 8 —

4. Features

 Opto-coupler isolated input (supporting current sink

output) and opto-coupler isolated open-collector

output (current sink type)

CPS-DIO-0808L and CPS-DIO-0808BL, with response speed of 200μsec, have the opto-coupler isolated input 8 channels (supporting

current sink output) and opto-coupler isolated open-collector output 8 channels (current sink type).

 Power for opto-coupler operation (12VDC 30mA)

supplied internally [CPS-DIO-0808BL]

The power to run the opto-coupler (12VDC 30mA) is supplied internally.

You can decide whether you want to use the internal or external power with the software setting.

 All of the input signals are usable as interrupt events

You can use all of the input signals as interrupt events and also disable or enable the interrupt in bit units and select the interrupt edge.

 Digital filter to prevent input signals from carrying

noise or a chattering

This product has a digital filter to prevent input signals from carrying noise or a chattering. All input terminals can be added a digital

filter, and the setting can be performed by software.

 Output circuits include zener diodes for surge voltage

protection

Zener diodes are connected to the output circuits to protect against surge voltages.

The rated output is 35VDC, 100mA to the maximum per channel.

 Compact design

Compact design, 25.2 (W)×94.7(D)×124.8 (H), features flexibility in installation.

 Adaptable to a temperature range between -20 and

+60°C

The product is capable of operating in the temperature between -20 and + 60°C. It can be installed in the various environments.

 Installation easy with two pieces of terminal support

and DIN rail

You can install and remove a terminal connector without a screwdriver so that it can shorten the time of the replacement. As the product

can be not only mounted on DIN rail, but also is removable along the side rails, replacing is simple and easy as well.

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

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 Equipped with LED for an operation check

The product has LED for an operation check, which helps you visually confirm the communication status of each interface.

 No electrolytic capacitor battery

No electrolytic capacitor is used. The Contec is creating the product with a longer life.

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Introduction

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

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5. Product Configuration List

The product consists of the items listed below.

Check, with the following list, that your package is complete.

If you discover damaged or missing items, contact your retailer.

Product…1

Product Guide…1

Warranty Certificate…1

Serial Number Label…1

10-pin Connector…2

— 11 —

Safety Precautions

Understand the following definitions and precautions to

use the product safely.

Never fail to read them before using the product.

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Safety Precautions

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 12 —

1. Safety Information

This document provides safety information using the following symbols to prevent accidents

resulting in injury or death and the destruction of equipment and resources.

Understand the meanings of these labels to operate the equipment safely.

DANGER

DANGER indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury or in property damage.

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Safety Precautions

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 13 —

2. Handling Precautions

DANGER

 Do not use the product in locations exposed to a flammable or corrosive gas. It may cause

explosion, fire, electrical shock, or malfunction.

 Do not allow the device to come into contact with foreign substances (metal particles,

flammable substances, liquids, etc.) Otherwise, it can cause fire or electrical shock.

 Do not place the product in an unstable location or use incomplete mountings. Otherwise, it

may cause the device to fall.

 Be sure to connect the product to the stipulated power supply voltage. Connecting to a

different voltage might cause a fire or electrical shock.

 If the product is used in a manner not specified by the manufacturer, the protection provided

by the equipment may be impaired.

 The product is not intended for use in aerospace, space, nuclear power, medical equipment,

or other applications that require a very high level of reliability. Do not use the product in

such applications.

 If using the product in applications where safety is critical such as in railways, automotive, or

disaster prevention or security systems, please contact your retailer.

CAUTION

 Be certain the following requirements are satisfied when using the product.

- Indoor use

- Altitude up to 5000m

- Applicable POLLUTION DEGREE 2

When using the product at high altitudes, refer to the relational expression below to find an

appropriate ambient temperature. The heat dissipation decreases due to air pressure drop

and could lead to damages or a shorter product life.

- Ambient temperature = 60[°C] - 0.005 x altitude [m]

An Example)

The product is used at 3000 meters

60°C - (0.005 x 3000m) = 45°C (Ambient temperature)

 Do not use or store the product in a location exposed to extremely high or low temperature

that exceeds range of specification or susceptible to rapid temperature changes.

e.g. - Exposure to direct sun

- In the vicinity of a heat source

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Safety Precautions

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 14 —

 Do not use the product in extremely humid or dusty locations. It is extremely dangerous to

use the product with its interior penetrated by water or any other fluid or conductive dust. If

the product must be used in such an environment, install it on a dust-proof control panel, for

example.

 Avoid using or storing the product in locations subject to shock or vibration that exceeds

range of specification.

 When transporting the product, take suitable measures to avoid applying shock or vibration

directly to the product.

Impact resistance: 15G (11ms) below.

 Use the product in the specified operating condition (temperature, humidity, vibration and

shock).

 Avoid installing in the place where ventilation of the product may compromise. Insufficient

aeration could heat up the product and lead to malfunctions or damages.

 Do not use the product in the vicinity of devices that generate strong magnetic force or noise.

Such products will cause the product to malfunction (stop, reboot).

 Do not use or store the product in the presence of chemicals.

 When removing connectors or cables, always unplug the power cables and confirm the LEDs

are turned off.

 Do not modify the product. CONTEC will bear no responsibility for any problems, etc.,

resulting from modifying the product.

 In the event of failure or abnormality (foul smells or excessive heat generation), unplug the

power cables immediately and contact your retailer.

 To connect with peripherals, use a grounded, shielded cable.

 To clean the product, wipe it gently with a soft cloth dampened with either water or mild

detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent

the paint to be scraped or discolored.

 When connecting cables, first check the shapes of connectors, and then insert them in the

correct orientation. After they are connected, do not put too much load on the connected

part. Doing so may result in poor contact or damage to the product and the connected part.

 Do not touch metal parts or terminals with your hands when the product is in operation.

Otherwise, the product may malfunction, or cause failure.

 Do not touch the product or connectors with a wet hand to avoid electric shock.

 The specifications of the product are subject to change without notice for enhancement and

quality improvement. Even when using the product continuously, be sure to read the manual

in the CONTEC’s website and understand the contents.

 When the product is used in a place that is affected by overcurrent or overvoltage (lightning

surge), select appropriate surge protection device for all of the route (signal line etc.). Consult

with the specialist regarding selecting, purchasing, and setting the surge protection device.

 When disposing of the product, follow the disposal procedures stipulated under the relevant

laws and municipal ordinances.

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Safety Precautions

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 15 —

 Regarding the power supply of the product and digital I/O. For UL-certified, connecting to

both SELV and Limited Energy Circuit is required. Note that Class 2 power supply can also be

used in the U.S.

 Always attach the end cover while power is active (the cover comes with the configurable type

controller).

 The product is an open-type device (a device designed to be housed inside other equipment)

and must always be mounted inside a mechanical enclosure having enough strength.

 The product can become extremely hot during the operation. When you intend to touch the

product for the maintenance work, turn off the power first, and leave it to cool off for 20

minutes, then start the works.

 About a caution mark on the product : Touching the product may cause a burn as the surface

becomes extremely hot during the operation.

 Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever

(Including damages for loss of business profits) arising out of the use or inability to use this

CONTEC product or the information contained herein.

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Safety Precautions

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 16 —

1. FCC PART15 Class A Notice

NOTE

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed

and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own

expense.

FCC WARNING

Changes or modifications not expressly approved by the party responsible for compliance

could void the user's authority to operate the equipment.

2. Display marking

Display of power (Input Rating

Label)

DC power supply

— 17 —

Product Nomenclature

and Function

This section describes product component names and their

functions, pin assignment of each connector.

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Product Nomenclature and Function

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 18 —

1. Nomenclature of Product Components

Component names of the product are shown in the figure below.

CPS-DIO-0808L

CPS

-DIO-0808BL

No.

Name

Function

1

Stack Bus

Used for power supply and communication with the configurable type module.

2

LED Indicator

This indicates status of the product.

3

Digital Input

This is a connector for digital input. (Use the 10-pin connector, included in the

package)

4

Digital Output

This is a connector for digital output. (Use the 10-pin connector, included in the

package)

2

3

4

1

2

3

4

1

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Product Nomenclature and Function

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 19 —

2. Description of Product Components

Components such as connectors, switches are described.

1. Stack Bus

It is used for power supply and communication to the configurable type module.

CAUTION

 Never set or remove the product while power is active.

 Always confirm the PWR-LED is turned off before setting or removing the devices.

2. LED Indicator

Status of the product is indicated by ON/OFF and flashing of LED.

The meaning of each LED is described below.

Color and Description

LED

Color

Display

Description

STATUS

(Green, Red)

Green

ON

Power has been supplied.

Red

ON

It lights up when error occurs.

Green

Flashing

It flashes upon initializing.

-

OFF

Power has not been supplied. *1

DI0 – DI7

(Green)

Green

ON

It lights up upon inputting.

Green

OFF

It indicates there in no inputting.

DO0 - DO7

(Green)

Green

ON

It lights up upon outputting.

Green

OFF

It indicates there is no outputting.

*1 The module is inactive during the booting of the controller. Power will be supplied from the

controller after the completion.

13

57

DI

DO

012

467

STATUS

1

3

57

01

2

467

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Product Nomenclature and Function

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CPS-DIO-0808L, CPS-DIO-0808BL Reference Manual (Hardware)

— 20 —

3. Digital Input Connector

This product has 8 channels of digital input.

Use the 10-pin connector, included in the package to connect to external power.

Connector type: DEGSON 15EDGKC-3.81-10P-13-00AH (or equivalent)

Pin Assignment

Pin No.

Signal Name

Description

1

PCOM

This connects the positive-side of the external power and shares with 16

channels of input signal DI0 – DI7 and output signal DO0 – DO7.

2

NCOM

This connects the negative-side of the external power and shares with 16

channels of input signal DI0 – DI7 and output signal DO0 – DO7.

3

DI0

This indicates the input signals. It connects the output signals from the

other devices.

4

DI1

This indicates the input signals. It connects the output signals from the

other devices.

5

DI2

This indicates the input signals. It connects the output signals from the

other devices.

6

DI3

This indicates the input signals. It connects the output signals from the

other devices.

7

DI4

This indicates the input signals. It connects the output signals from the

other devices.

8

DI5

This indicates the input signals. It connects the output signals from the

other devices.

9

DI6

This indicates the input signals. It connects the output signals from the

other devices.

10

DI7

This indicates the input signals. It connects the output signals from the

other devices.

10

9

8

7

6

5

4

3

2

1

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