EZ-liner Airport Series 1300 Owner's manual

Brand
EZ-liner
Model
Airport Series 1300
Category
Power fine-spray systems
Type
Owner's manual

This manual is also suitable for

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ez-liner pro series 1300 paint striper - operating manual
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ez-liner pro series 1300 paint striper - operating manual
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TABLE OF CONTENTS
Safety Summary
......................................................................................................................................page-3
OPERATION SECTION
General Product Information
..................................................................................................page-6
introduction to controls & valves
......................................................................................page-7
paint preparation
...................................................................................................................................page-13
pre-start up procedure
......................................................................................................................page-13
start up procedure
...............................................................................................................................page-14
painting procedure
..............................................................................................................................page-15
spray tip selection guide
...................................................................................................................page-17
bead application......................................................................................................................................page-17
pressure relief guidelines
..................................................................................................................page-19
cleaning of high pressure paint filter
..................................................................................page-19
flushing guidelines - when to flush
........................................................................................page-20
flushing procedure - how to flush
.........................................................................................page-21
shut down & clean up procedures
...........................................................................................page-22
storage guidelines
.................................................................................................................................page-22
MAINTENANCE SECTION
general maintenance
........................................................................................................................page-23
engine - 13 h.p. honda
...........................................................................................................................page-23
air system
.....................................................................................................................................................page-23
hydraulic system
...................................................................................................................................page-25
paint system
................................................................................................................................................page-26
bead system
..................................................................................................................................................page-27
maintenance record chart
.........................................................................................................page-28
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ez-liner pro series 1300 paint striper - operating manual
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ez-liner pro series 1300 paint striper - operating manual
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Safety Summary
NOTE: Since EZ-Liner Industries does not have control over how information in this manual is to be imple-
mented, EZ-Liner shall not be liable for damages, including special, incidental or consequential damages out
of or in connection with the implementation of the information contained in this manual.
DEFINITIONS
The following definitions apply to DANGER and CAUTION warnings found throughout this publication.
Indicates a hazardous situation which, if not avoided, will result in death, or serious injury.
(Used for the most extreme cases)
Indicates a hazardous situation which, if not avoided, will result in death, or serious injury.
Indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.
CAUTION
An operation, practice, condition, technique, statement, etc. which, if not strictly observed, could result in
damage/destruction of equipment or loss of time.
Important – Obtain medical attention immediately, even for minor injuries.
PERSONAL RESPONSIBILITY
For professional use only. Only authorized individuals who have read and thoroughly understand all of this
1.
manual should operate or service the Pro Series 1300.
Be conscious of the safety factors at all times. Be sure to read and observe the warnings as outlined in
2.
this manual. A careful operator is the best insurance against an accident. Be sure to read and observe all
warnings as outlined in this manual and all warning labels that are posted on the machine! If warning
labels become unreadable or if equipment is repainted, replace the warning labels.
Never allow children on or near this unit.
3.
Never put your hands or any part of your body under or near the paint guns while the system is either 4.
running or under pressure. Do not allow anyone to put any part of their body under the paint guns while
the system is either running or under pressure.
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ez-liner pro series 1300 paint striper - operating manual
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This airless equipment uses high pressure. Leaks from components or ruptured hoses can inject
fluid through the skin and into the body. Injection of paint or other fluids such as hydraulic oil into
the body can result in injury and could result in amputation of the affected area. Injection in the
skin is a serious traumatic injury. It is important to treat the injury as soon as possible.
Always make a visual inspection of all fittings and hoses prior to operating. Replace any worn or defective
5.
hoses immediately and tighten any loose connections. Never try to repair high pressure hoses or fittings.
Never try to stop or deflect leaks with your hand or body. Never plug a hose leak with your finger, with
6.
adhesive tape or other “stop gap” device.
Quote from the National Safety Council. “The complete observance of one simple rule would prevent
7.
many thousands of serious injuries each year.”
That rule is: Never attempt to clean, oil, troubleshoot or adjust machine while in use!
Operate the unit only in a well ventilated area.
8.
Turn the gas valve off at the engine during transit.9.
SAFETY EQUIPMENT
1. High pressure units must be grounded to prevent dangerous static sparking. Never operate this unit 1.
without the ground chain or strap in place.
If you experience any static sparking or any slight shock while using this equipment, stop spraying
2.
immediately. Sparks can ignite fumes from solvents and the fluid being sprayed, dust particles and other
flammable substances, and can cause a fire or explosion and serious bodily injury and property damage.
Check the entire system for proper grounding. Do not use the system again until the problem is identified
and corrected.
A good practice is to have a dry chemical fire extinguisher nearby while operating this machine. Be familiar
3.
with its operation and keep it properly charged.
This unit should never be operated without guards or shields in place.
4.
It is recommended that safety glasses be worn when operating, and maintaining this unit. Loose clothing 5.
should not be worn when working around moving parts.
Hearing protection is recommended during operation of this unit.
6.
This unit is equipped with two safety air relief valves: one on the air compressor manifold and one on the 7.
bead tank. This unit must never be operated without them in place and in good operating condition. It is
important to keep them clean and in good working order.
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ez-liner pro series 1300 paint striper - operating manual
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PAINTING SAFETY
Never flush the system under high pressure. Never spray solvent or other flushing material through the 1.
guns with the spray tips in place. An explosion or fire could result from static electricity build-up in the
presence of flammable vapors. Always remove the spray tips prior to flushing the system.
Never wipe off build-up around the spray tips until the pressure is fully relieved. When the need arises
2.
to work on the paint guns and/or the lines, always depressurize the entire system first. Always follow the
Pressure Relief Procedure for Paint System before checking, adjusting, or shutting down the unit.
Never use standard hardware to modify an airless or high pressure system. Use high pressure fittings only.
3.
Call the factory for the proper replacement parts and components. See the parts list in the back of this
manual.
The special high pressure hose supplied with airless or high pressure equipment is a standard component.
4.
This hose, like all high pressure hose, must never be kinked or bent in less than a four inch radius.
ENVIRONMENTAL ISSUES
Whenever flushing the system or cleaning paint out of the lines, always catch the waste material and
1.
properly dispose of it, to prevent contamination of the environment.
Paint and/or solvent used to clean this machine should be properly disposed of.
2.
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ez-liner pro series 1300 paint striper - operating manual
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OPERATION SECTION
General Product Information
Before using this machine, check for possible damage that may have occurred to the machine during 1.
shipment. If there is damage, contact the factory before making any repairs.
Before operating this machine, read through the entire manual to learn the functions of the different
2.
components to become familiar with the overall operation of this unit.
The basic components of the machine are the engine, the hydraulic pump, the paint pump, the paint guns,
3.
the air compressor, and the bead guns.
This striping machine is an airless unit, which utilizes the power of a gasoline engine to power the rotary
4.
hydraulic piston pump. The hydraulic pump powers the hydraulic motor or top section of the paint pump
assembly, which drives the lower paint section of the paint pump assembly. The paint is pumped from a 5
gallon pail or 12 gallon tank to the spray tips in the paint guns at a high pressure.
The gasoline engine also powers an air compressor that provides air to the air solenoids that turn the guns
5.
on and off.
Beads are dispensed to the bead guns by pressurizing the bead tank.
6.
Get in the habit of cleaning your machine every time you use it. It’s the easiest time to do it and will help 7.
prevent future problems.
Set up a maintenance schedule and stick with it. This manual contains a sample schedule to assist you.
8.
Read the manufacturers’ recommendations to become familiar with the maintenance needs of the
different components of this unit.
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ez-liner pro series 1300 paint striper - operating manual
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introduction to controls & valves
Engine Controls:1. The engine controls are located on the control console. They include a keyed on/off
switch, a choke control, and a throttle control.
Main Power:
2. A switch on the control panel turns on the power for the machine. It is also used to shut the
engine off. A light indicates when the power is on.
Override Speed Control Knob:
3. This knob adjusts the speed of the machine when the Drive Engagement
Lever is pushed down. Turning the knob clockwise decreases the override speed. Turning the knob
counterclockwise increases the override speed.
Forward/Reverse Switch:
4. This is a three position switch with: up for forward motion, center for neutral, and
down for reverse.
Selector Switches – 3-Gun Units:
5. These switches individually control each gun to turn it off or set the
controlling from the right gun control button or the left. These switches are located in the lower section of
the control panel. There is also a switch to turn the beads on and off. Normally the bead guns are on when
the push button is depressed.
Front Swivel Caster Lock Switch:
6. This switch activates a cylinder to lock the front swivel in place to assist in
painting a straight line.
Gun Controls – 2 Gun Units:
7. Push button switches that are mounted on the handle bars, one is located
on each handle bar. The right switch controls the right gun and the left one controls the left gun. It is a
two-stage switch. When the button is fully depressed, paint and beads are applied. When it is partially
depressed, only beads will be applied.
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ez-liner pro series 1300 paint striper - operating manual
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Hydraulic System Pressure Adjusting Bolt:8. Located on the hydraulic pump. Turning the bolt clockwise
increases the pressure in the hydraulic system. Turning the bolt counterclockwise decreases the pressure.
Hydraulic HP Pump Pressure Control Knob:
9. Located on the pressure reducing valve. Turning the
knob clockwise increases the pressure to the hydraulically powered paint pump. Turning the knob
counterclockwise decreases the pressure.
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ez-liner pro series 1300 paint striper - operating manual
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Striping Speed Control Valve:10. Located to the left of the paint pump. Turning the knob clockwise will
decrease the striping speed. Turning it counterclockwise will increase the paint striping speed.
Drive Engagement Lever:
11. This is a flexible lever mounted underneath the left handle bar. Pulling the
lever up engages the drive for striping. Pushing the lever down is an override for faster travel in between
striping operations.
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ez-liner pro series 1300 paint striper - operating manual
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B12. ead Tank Regulator: Located on the bead tank. Turning the knob clockwise increases the pressure in the
bead tank. Turning the knob counter clockwise decreases the pressure.
Pressure Relief Valve:
13. Located at the top of the bead tank. It is a safety valve that protects the air system
and is also used to relieve the pressure in the bead tank.
Hydraulic Oil Supply Valve:
14. Located near the HP paint pump. This valve allows the hydraulic oil to circulate
in the system. With the lever in line with the body of the valve, the valve is open and the HP pump will
operate. With the lever in a perpendicular position, the valve is closed.
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ez-liner pro series 1300 paint striper - operating manual
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Paint Supply Valve(s):15. Located near the high pressure paint filter. There is one valve for each paint line.
When the lever is in line with the body of the valve, the valve is open. When the lever is perpendicular, at
90 degree, to the body of the valve, it is closed.
Bleeder Line Valve:
16. Located off of the high pressure paint filter. Turn the knob counter-clockwise to open
the valve and clockwise to close the valve. This valve is used to bleed the air out of the paint section of
the pump, to circulate the paint, and to depressurize the pump.
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ez-liner pro series 1300 paint striper - operating manual
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Solenoid Valves:17. Electrically controlled air valves that turn the paint and bead guns on and off. Valves are
located near the paint guns.
Parking Brake:
18. This is a manual lever that engages a stop to a rear wheel to keep the machine from rolling
when the machine is parked.
Hand Brake (Option):
19. A caliper bake is located on the axle. A brake handle is located on the right end
handle bar and is used to stop the machine. It is needed when a sulky or chariot is hooked to the
Pro Series 1300.
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ez-liner pro series 1300 paint striper - operating manual
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paint preparation
Make sure the paint is thoroughly stirred. 1.
Check the paint manufacturer’s recommendations to see if the paint needs to be thinned when used in an 2.
airless spray system.
If you are using old or dirty or poor quality paint, strain the paint through a filter bag or screen that is
3.
between 50 and 70 mesh.
Fill the paint tank with the desired amount of paint.
4.
To prevent the paint from forming a skin on it, float a compatible solvent on top of the paint. 5.
The extra time spent in quality control when loading the paint will prevent many problems while you are striping.
pre-start up procedure
Engage the parking brake when the unit is parked.
Check fluid levels on the engine, the hydraulic oil reservoir, and the air compressor. There is a dipstick for
1.
measuring the engine oil level. There are sight level gauges for viewing the oil level in the hydraulic tank
and the air compressor. See the Service section of this manual for proper levels and for the correct
fluids to use.
Fill the cup on the HP paint pump with Throat Seal Liquid (TSL). The cup is located in the pump block on
2.
the lower section of the pump. (See Pg. 11)
Make sure the ground chain or strap is in contact with the ground. Strap is located on the left side of the
3.
machine below the engine.
Turn the Hydraulic Oil Supply Valve to the off position with the handle perpendicular to the valve body.
4.
Turn the System Pressure Adjusting Bolt on the hydraulic pump counterclockwise (out). This to reduce the 5.
load on the engine when starting the engine. The hex nut on this screw will need to be loosened in order
to turn the adjusting screw.
The Bleeder Line Valve, located by the high pressure paint filter, may also be opened (turned out).
6.
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ez-liner pro series 1300 paint striper - operating manual
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start up procedure
Turn the gas on at the engine with slide lever located on the left side of the engine. Pull the throttle half 1.
way out. Pull the choke all the way out.
Flip the “Power” switch to “On”
2.
Turn the ignition key to the right to start the engine. If the engine does not start in 15 seconds, wait one 3.
minute and retry. Adjust the choke if needed. If the engine still does not start check if the Pre-Start Up
Procedures have been done and check if there is gas in the tank.
Push the choke in when the engine starts. Adjust the throttle to an idle speed.
4.
Pull the throttle all the way out so the engine runs at full speed. The throttle can be locked in place by 5.
turning the “T” handle.
Turn the HP Pump Pressure Control Knob (See Pg. 8) all the way out (counterclockwise) to assure the
6.
pressure to the HP pump doesn’t get too high.
Turn up the system hydraulic pressure to 1200 PSI by turning the System Pressure Adjusting Bolt (See
7.
Pg. 8) on the hydraulic pump clockwise (in) until the gauge reads 1200 PSI. Tighten the hex nut on the
adjusting screw to keep it from rotating due to vibration.
To move the machine forward, set the Forward/Reverse switch to “Forward”. Pull up on the Drive
8.
Engagement Lever that is underneath the left handle grip. Adjust the Striping Speed Control Knob (See Pg.
9) on the left side of the machine until you are traveling at a slow walking speed. Release the lever and the
machine will coast to a stop.
To reverse the machine, move the Forward/Reverse switch on the control panel to “Reverse” while the
9.
machine is standing still. Pull up on the Drive Engagement Lever under the left handle grip and the
machine will back up. Do not flip the Forward/Reverse switch while the machine is being powered forward
or backward.
To move the machine faster between painting operations, push the Drive Engagement Lever underneath
10.
the left grip handle down. The machine should move forward at a higher speed. Adjust the Override Speed
Control Knob on the left of the control panel until you move at a speed that will be good for in-between
striping operation. Release the lever and hold back on the machine and the machine will come to a stop.
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ez-liner pro series 1300 paint striper - operating manual
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painting procedure
Before actually painting adjust the guns to the desired distance from the machine and the desired spacing between
the guns. Raise or lower the guns to a reasonable height. Make sure fasteners are tightened.
Turn up the HP pump pressure by turning the HP Pump Pressure Control Knob at the Hydraulic Pump
1.
clockwise (in). Start with low pressure (200-300 PSI).
Open the Hydraulic Oil Supply Valve (See Pg. 10). The handle should be in-line with the valve body. This
2.
valve must be fully opened for the hydraulics to function properly. The HP paint pump will start cycling.
Allow the paint to circulate through the pump and back into the paint container.
After a few minutes, close the Bleeder Line Valve.
3.
The bleeder line valve should only be open under low pressure.
Open the paint supply valve to the outside gun.
4.
Turn up the HP pump pressure by turning the HP Pump Pressure Control Knob clockwise (in). Start with 5.
400 – 550 PSI on the HP pump pressure gauge.
The HP pump assembly is a 1.9:1 ratio pump. For every pound of hydraulic pressure that enters the
hydraulic motor side of the pump, paint is expelled out of the paint side of the pump at 1.9 pounds of
pressure. Example: If the gauge reads 650 PSI, the pressure in the high pressure paint lines is 1235 PSI.
Make sure that the arrow on the tip is pointing down. The wings of the tip guard must be to the front and
6.
rear of the machine. (See picture on Pg. 16)
Test the outside gun by pressing the red button on the end of the respective solenoid valve. (See Pg. 12)
7.
Repeat steps # 5 & 6 for the inside gun and the middle gun if this is a 3-gun unit. 8.
To operate the guns from the operating position: 9.
2-GUN UNIT - Press the button on the right gun control box (See Pg. 7) all the way in. Paint should begin to
spray out of the gun.
3- GUN UNIT – Move the gun #3 control switch to the “R”, right, position. Press the button on the right gun
control box (See Pg. 7) all the way in. Paint should begin to spray out of the gun.
On the 3-gun units the 3 switches on the lower center of the control are to be used to control if the gun will be
turned off (center position) or if the gun will be controlled by the right button on the right handle bar or the left
button on the left handle bar. This way, gun #1, 2, or 3, or a combination of those, can be controlled by the right
button or by the left button or turned off so they don’t spray at all.
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ez-liner pro series 1300 paint striper - operating manual
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Start the machine moving forward by pulling up on the Drive Engagement Lever under the left handle 10.
grip. After the machine is moving, press the button on the right gun control box all the way in. Paint
should begin to spray out of the gun(s).
When striping with the unit, keep moving. Start moving the unit before activating the guns. Drive through the
end of the line if possible after you have stopped spraying. This will prevent paint build up at the beginning and
the end of the line.
Always paint with the lowest possible fluid pressure that the application will allow. Increase the pressure
11.
until you get rid of the “hour glassing” - the narrowing of the line when the HP pump cycles. When the line
is sharp and clearly defined, the pressure is right. Painting at too high of a pressure results in overspray and
splattering.
General operating range for painting is between 630-870 PSI on the gauge, which is actually 1200 - 1650 PSI in
the paint system. This can vary depending on the viscosity of the paint, the number of spray guns being used,
and even the weather conditions. Less pressure will be needed when it is hot and more in cold conditions.
When using this machine as a walk-behind unit and want to keep a straight line, engage the castor lock
12.
with the Castor Lock Switch on lower left of the control panel. The machine still can be adjusted to the
left or the right by putting side pressure on the handle bars. The castor lock should not be used when a
sulky (sit-down) or chariot (stand-up) cart are being used for the operator.
Make adjustments to the paint gun height to get the desired paint width. Change to different tips if
13.
needed. See Spray Tip Selection Guide below.
Adjust the guns side-to-side to get the desired line spacing.
14.
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spray tip selection guide
The spray tips needed for the PRO SERIES 1300 are dependant on the application, the paint viscosity and
the paint temperature. The following is a guide for selecting the right spray tip.
The tip number is a 6 digit number with sets of 3 numbers separated by a dash. The first number in the
second set of 3 indicates pattern width and the second and third numbers are orifice opening.
To determine what line width a tip will spray, double the first number and add 2. This will be the width of
line with the tip at 12 inches from the surface.
Hypothetical example: 286-319 Spray Tip
The 319 tip will spray an 8” line at 12” from the surface or a 4” line at 6” from the surface.
The 19 is .019 or 19 one thousandths of an inch.
Generally, use one gun to paint 2” to 12” wide lines and two guns to paint 12” to 24” lines.
In order to decrease line width, use a tip with a narrower pattern. To increase line width, use a tip with a
wider pattern, or use two guns.
Line width will vary with paint viscosity and paint temperature.
Check the mil thickness of the wet paint with a mil thickness gauge. Adjust the speed of the machine until
15.
you get the desired mil thickness.
bead application
To apply beads increase the pressure in the bead tank by turning the Bead Tank Regulator knob at the 1.
top of the bead tank clockwise. The pressure in the bead tank will be indicated by the gauge at the top
of the tank.
Set the pressure at 20 PSI. Increasing the pressure increases the flow of beads to the bead gun.
2.
Bead flow is also controlled by the size of the orifice of the bead gun insert. See the Binks Model 30 Bead 3.
Gun information in the Service section of this manual for a list of nozzle inserts that are available. Flow will
also vary with the type of bead used.
On a 2-gun unit the bead guns are turned off and on with the button at the handle bars that controls the
4.
paint guns.
The button has two stages. When the button is fully depressed both the paint and the bead guns are activated. If
the button is partially depressed only the bead gun will be activated. While painting, the button can be partially
released to stop painting and the beads will continue to flow to finish out the line that was paint.
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ez-liner pro series 1300 paint striper - operating manual
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On a 3-gun unit the switch for “Beads” on the control panel must be in the “On” position for the bead guns 5.
to activate with the paint guns.
The bead flow can be adjusted to zero flow by adjusting the pressure in the bead tank to zero. On the
6.
3-gun unit this can also be done by turning the switch for “Beads” to the “Off” position.
To test the bead application, individually operate each gun and observe the bead pattern and coverage.
7.
Increase the height of the bead gun for a wider pattern; decrease the height for a narrower pattern.
Increase or decrease the pressure in the bead tank as needed.
8. When beads need to be added to the bead tank:
a. Turn the engine off by flipping the “Key” switch to the left.
b. Relieve the pressure in the bead tank by opening the Pressure Relief Valve (See Pg.10) that is
located on the top of the bead tank.
c. Release the clamps at the top of the bead tank and remove the lid.
d. Make sure the clamps are tightly secured after filling the tank and before starting the engine and
re-pressurizing the tank.
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EZ-liner Airport Series 1300 Owner's manual

Brand
EZ-liner
Model
Airport Series 1300
Category
Power fine-spray systems
Type
Owner's manual
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