GRUNDFOS INSTRUCTIONS
UPE Series 2000
UPE(D) 80-120 FZ, UPE 100-120 FZ
Installation and operating instructions
Table of contents
3
UPE Series 2000
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
English (GB)
Installation and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Deutsch (DE)
Montage- und Betriebsanleitung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Appendix 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Declaration of conformity
4
Declaration of Conformity
GB: EC declaration of conformity
We, Grundfos, declare under our sole responsibility that the products
UPE(D) Series 2000, to which this declaration relates, are in conformity
with these Council directives on the approximation of the laws of the EC
member states:
– Machinery Directive (2006/42/EC).
Standard used: EN 809: 2009.
– Low Voltage Directive (2006/95/EC).
Standards used: EN 60335-1: 2002 and EN 60335-2-51: 2003.
– EMC Directive (2004/108/EC).
Standard used: EN 61800-3.
DE: EG-Konformitätserklärung
Wir, Grundfos, erklären in alleiniger Verantwortung, dass die Produkte
UPE(D) Series 2000, auf die sich diese Erklärung bezieht, mit den
folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften
der EU-Mitgliedsstaaten übereinstimmen:
– Maschinenrichtlinie (2006/42/EG).
Norm, die verwendet wurde: EN 809: 2009.
– Niederspannungsrichtlinie (2006/95/EG).
Normen, die verwendet wurden: EN 60335-1: 2002 und
EN 60335-2-51: 2003.
– EMV-Richtlinie (2004/108/EG).
Norm, die verwendet wurde: EN 61800-3.
Bjerringbro, 15th March 2011
Svend Aage Kaae
Technical Director
Grundfos Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark
Person authorised to compile technical file and
empowered to sign the EC declaration of conformity.
English (GB)
5
English (GB) Installation and operating instructions
Original installation and operating instructions.
CONTENTS
Page
1. Symbols used in this document
2. General description
The Grundfos UPE(D) FZ is a range of circulator
pumps with differential-pressure control enabling
adjustment of the pump performance to the actual
system requirements. In many systems, this will
reduce the power consumption considerably, reduce
noise from thermostatic valves and similar fittings,
and improve the control of the system.
The desired head can be set on the pump control
panel.
These instructions apply to the pump types
UPE(D) 80-120 FZ and UPE 100-120 FZ.
The pump offers the following functions:
• Proportional-pressure control (factory setting).
The pump head is changed in accordance with
the flow demand. The desired head can be set on
the pump control panel.
• Constant-pressure control.
A constant head is maintained, irrespective of the
flow demand. The desired head can be set on the
pump control panel.
• Constant-curve duty.
The pump runs at a constant speed on or
between the max. and min. curves.
1. Symbols used in this document
5
2. General description
5
3. Applications
6
3.1 Pumped liquids
6
4. Installation
6
4.1 Positioning the pump
6
4.2 Mounting the pressure sensor
6
4.3 Control box positions
6
4.4 Twin-head pumps
7
4.5 Non-return valve
7
4.6 Insulation
7
4.7 Frost protection
7
5. Electrical connection
7
5.1 Ferrite core
7
5.2 Wiring diagram
8
6. Start-up
9
6.1 Venting the pump
9
7. Functions
10
7.1 Control modes
10
7.2 Control of twin-head pumps
10
7.3 Selection of control mode
11
7.4 Max. or min. curve duty
12
7.5 Constant-curve duty
12
7.6 Temperature influence
13
7.7 Indicator lights
13
7.8 External fault indication
14
7.9 External analog 0-10 V controller
14
7.10 External forced control
15
7.11 Deactivating the control panel
15
7.12 Bus communication
15
7.13 Remote control
15
8. Setting the pump
16
8.1 Factory settings
16
8.2 Control panel
16
8.3 R100
18
8.4 Menu OPERATION
20
8.5 Menu STATUS
20
8.6 Menu INSTALLATION
21
8.7 Priority of settings
22
9. Fault finding
23
10. Megging
24
10.1 Megging of UPE pumps
24
10.2 High-voltage test
24
11. Service kits
25
12. Technical data
26
13. Disposal
26
Warning
Prior to installation, read these
installation and operating instructions.
Installation and operation must comply
with local regulations and accepted
codes of good practice.
Warning
The use of this product requires
experience with and knowledge of the
product.
Persons with reduced physical,
sensory or mental capabilities must not
use this product, unless they are under
supervision or have been instructed in
the use of the product by a person
responsible for their safety.
Children must not use or play with this
product.
Warning
If these safety instructions are not
observed, it may result in personal
injury!
Caution
If these safety instructions are not
observed, it may result in malfunction
or damage to the equipment!
Note
Notes or instructions that make the job
easier and ensure safe operation.
English (GB)
6
• Temperature influence.
The pump head varies depending on the liquid
temperature.
• External fault signal via a potential-free output.
• External analog control of head or speed from
an external 0-10 V signal transmitter.
• External forced control via inputs for
– start/stop
– min. curve.
• Bus communication.
The UPE(D) FZ circulator pumps incorporate an
input for bus communication. The pump can be
controlled and monitored by a building
management system.
• Remote control.
The pump can be operated with the Grundfos
R100 remote control.
3. Applications
The UPE(D) FZ circulator pumps are designed for
circulating liquids in heating systems.
The UPE(D) FZ range is suitable for
• systems with a constant flow where it is
desirable to optimise the setting of the pump duty
point.
• systems with variable flow-pipe temperatures.
3.1 Pumped liquids
Thin, clean, non-aggressive and non-explosive
liquids, not containing solid particles, fibres or
mineral oil.
In heating systems, the water should meet the
requirements of accepted standards on water quality
in heating systems, for example the German
standard VDI 2035.
4. Installation
4.1 Positioning the pump
The arrow on the pump housing indicates the liquid
flow direction through the pump.
The pump must be installed with the motor shaft
horizontal.
See mounting dimensions at the end of these
instructions.
4.2 Mounting the pressure sensor
See fig. 1.
1. Place the O-ring in the seat of the pump housing.
2. Place the sensor housing without damaging the
O-ring.
3. Fit and tighten the two screws.
Fig. 1 Mounting the pressure sensor
4.3 Control box positions
The arrows show the allowed/possible flow
directions.
4.3.1 Changing the control box position
Fig. 2 Correct control box position
Change the control box position as follows:
1. Slacken the cable clamp of the pressure sensor.
2. Remove the four screws holding the pump head.
3. Turn the pump head to the desired position.
4. Refit the four screws and tighten securely.
5. Adapt the pressure sensor cable, and tighten the
cable clamp.
Warning
The pump must not be used for the
transfer of flammable liquids, such as
diesel oil, petrol or similar liquids.
Warning
Make sure that persons cannot
accidentally come into contact with
the hot surfaces of the pump.
Note
Mount the pressure sensor only after
the pump has been installed in the
system.
TM04 4631 1809
Note
The control box must only be turned to
the positions shown on page 310.
Warning
Before any dismantling of the pump,
the system must be drained, or the
isolating valves on either side of the
pump must be closed, as the pumped
liquid may be scalding hot and under
high pressure.
TM04 4633 1809
Warning
Make sure that the pressure sensor
cable cannot come into contact with
the pump head.
English (GB)
7
4.4 Twin-head pumps
Twin-head pumps offer these operating modes:
• alternating operation
• standby operation
• synchronous operation
• single-pump operation.
4.4.1 Master pump and slave pump
The master pump will always be the pump to the
right when seen from the control box end and the
pump is pumping upwards. See fig. 3, pos. 1.
Fig. 3 Master pump (1) and slave pump (2)
4.5 Non-return valve
If a non-return valve is fitted in the pipe system
(fig. 4), it must be ensured that the minimum
discharge pressure is always higher than the closing
pressure of the valve. This is especially important in
proportional-pressure control mode (reduced head
at low flows).
Fig. 4 Non-return valve
4.6 Insulation
If the pump is insulated without using Grundfos
insulating kits, it must be ensured that the
differential-pressure and temperature sensor in the
pump housing is not covered.
4.7 Frost protection
If the pump is not being used during periods of frost,
the necessary steps must be taken to prevent frost
bursts.
5. Electrical connection
The electrical connection and protection must be
carried out according to local regulations.
• The pump requires no external motor protection.
• Check that the supply voltage and frequency
correspond to the values stated on the pump
nameplate.
5.1 Ferrite core
Install the ferrite core as shown below.
Fig. 5 Ferrite core installed
TM04 4629 1809TM02 0640 0301
Warning
Never make any connections in the
pump control box unless the power
supply has been switched off for at
least 5 minutes. The indicator light
must be off. See fig. 6, pos. 21.
The earth terminal of the pump must be
earthed.
The pump must be connected to an
external mains switch with a minimum
contact gap of 3 mm in all poles.
Earthing or neutralisation can be used
for protection against indirect contact.
Megging must be carried out as
described in section 10. Megging.
If the pump is connected to an electric
installation where an earth leakage
circuit breaker (ELCB) is used as an
additional protection, this circuit
breaker must trip out when earth fault
currents with DC content (pulsating
DC) and smooth DC earth fault currents
occur.
The earth leakage circuit breaker must
be marked with these symbols:
TM04 9584 4610
English (GB)
8
5.2 Wiring diagram
Fig. 6 Internal view of the control box
TM04 4634 4709
Pos. Description
A, Y, B Terminal block for GENIbus
T Terminal block for twin-head pump
D Terminal block for pressure and temperature sensor on the pump (standard)
1, 2 (START/STOP)
Terminals for external start/stop
(connect only contacts with no voltage)
3, 4 (MIN.)
Terminals for min. curve input
(connect only contacts with no voltage)
5, 6 (0-10 V)
Terminals for external analog input 0-10 VDC
Terminal 5 = +10 V
Terminal 6 = 0 V
7, 8 (ALARM) Terminal block for remote alarm contact. Maximum load: 250 VAC, 5 A.
9, 10, 11
Terminals for supply voltage, 1 x 230 V, 50-60 Hz
Terminal 9 = Line (L)
Terminal 10 = Earth ( )
Terminal 11 = Neutral (N)
12, 13, 14
Terminals for connection of motor cables
Terminal 12 = brown lead
Terminal 13 = grey lead
Terminal 14 = black lead
15 Motor earthing screw
16, 17 Terminals for connection of motor protector, white lead (T1, T2)
18 Terminal for control panel
English (GB)
9
Note:
• All cables used must be heat-resistant up to
at least +85 °C.
• All cables used must be installed in accordance
with EN 60204-1.
Concerning demands on signal wires and signal
transmitters, see section 12. Technical data.
6. Start-up
Do not start the pump until the system has been filled
with liquid and vented. Furthermore, the required
minimum inlet pressure must be available at the
pump inlet. See section 12. Technical data.
6.1 Venting the pump
Vent the pump before start-up. See fig. 7.
Fig. 7 Venting the pump
The pump may be noisy, when first switched on,
due to air remaining in the pump. This noise should
cease after a few minutes running.
After start-up, set the desired operating mode and
possibly pump head.
19 Control panel retaining screws
20 Terminal for fan
21 High-voltage indicator
22 Terminal for screened motor cable
23 Fan
Warning
Wires connected to
• outputs 7 and 8,
• inputs 1 to 6,
• supply terminals and
• differential-pressure and
temperature sensor
must be separated from each other and
from the supply by reinforced
insulation.
All wires connected to a terminal block
must be tied up at the terminals.
Note
The system cannot be vented through
the pump.
Warning
When the vent screw is slackened,
scalding hot liquid under high pressure
may escape. Care must be taken to
ensure that the escaping liquid does
not cause personal injury or damage to
other components.
TM04 4635 1809 - TM04 4636 1809
Vent screw
English (GB)
10
7. Functions
Some functions can only be selected with the
Grundfos R100 remote control. Where and how the
various settings are made appear from
section 8. Setting the pump.
7.1 Control modes
The UPE(D) FZ pumps can be set to the control
mode which is most suitable for the individual
system.
Two control modes are available:
• proportional pressure (factory setting)
• constant pressure.
Proportional-pressure control
To be set on the control panel or with the R100.
The pump head is reduced at falling water demand
and increased at rising water demand. See fig. 8.
This is the factory setting as, in most cases, this is
the optimum control mode, and at the same time
it consumes the least energy.
Constant-pressure control
To be set on the control panel or with the R100.
The pump maintains a constant pressure,
irrespective of water demand. See fig. 8.
Fig. 8 Pressure control
7.2 Control of twin-head pumps
The factory setting can be changed with the R100.
Fig. 9 Master and slave pumps
Four operating modes are available. The selection of
operating mode depends on whether reliability,
lifetime or performance has top priority.
• Alternating operation (factory setting).
Pump operation alternates every 24 hours.
If the power supply to the pump has been
switched off, any of the pumps may start when
the power supply is switched on again.
Reaction in case of fault: In case of fault in one
pump, the duty pump will operate continuously as
a single-head pump.
• Standby operation.
The master pump is operating continuously.
Every 25 hours the slave pump will start and run
for approx. 10 seconds to prevent it from seizing
up.
Reaction in case of fault: If the master pump
stops due to a fault, the slave pump will operate
continuously as a single-head pump.
• Synchronous operation.
The pumps are operating at the same motor
frequency. This operating mode is suitable if the
flow demand exceeds the flow of one pump.
Reaction in case of fault: In case of fault in one
pump, the duty pump will operate continuously as
a single-head pump.
• Single-pump operation.
The pumps are operating completely
independently of each other without internal
communication, but the twin-head cable must
be connected. All functions of each pump are
identical to those of a single-head pump.
All the other functions mentioned in sections
7.1 Control modes to 7.13 Remote control are
possible in the four operating modes.
7.2.1 Why select single-pump operation
Select single-pump operation
• when the twin-head pump is to be controlled or
monitored by a Grundfos pump management
system.
• in all other situations where the master and slave
pumps are to operate independently of each
other as two single-head pumps.
7.2.2 R100 remote control
Single-pump operation is to be selected with the
R100. See section 8.6.6 Twin-head pump.
7.2.3 Operation in parallel
In single-head operation mode, the pumps must
never run at the same time, unless the pump is
controlled by a Grundfos pump management system.
7.2.4 Setting the slave pump
When single-pump operation mode has been
selected, the slave pump settings will correspond to
the settings of the last working pump.
TM00 5546 4596TM04 4629 1809
2
H
Q
H
Q
H
set
H
set
H
set
Proportional
pressure
Constant
pressure
Slave pump Master pump
English (GB)
11
7.3 Selection of control mode
Systems with specified control mode
If the pump control mode (proportional or constant
pressure) and head have been specified for the
system in which the pump is to be installed, set the
pump as specified. See section 8. Setting the pump.
If problems should arise, see section 9. Fault finding.
Systems with no specified control mode
If the pump control mode and head have not been
specified for the system (for instance, an
uncontrolled standard pump is replaced by the
UPE pump), it is advisable to use the settings in the
table below and in section 7.3.1 Setting in
connection with pump replacement.
System type Description
Select this control
mode
1. Relatively great
head losses in the
boiler circuit and
the distribution
pipes.
a) Two-pipe
heating
systems with
thermostatic
valves and
with
• a dimensioned pump head higher than
4metres,
Proportional
pressure
• very long distribution pipes,
• strongly throttled pipe balancing
valves,
• differential pressure regulators,
• great head losses in those parts of the
system through with the total quantity
of water flows (for example boiler,
heat exchanger and distribution pipe
up to the first branching) or
• low differential temperature.
b) Underfloor heating systems and one-pipe heating
systems with thermostatic valves and great head losses
in the boiler circuit.
c) Primary circuit pumps in systems with great head
losses in the primary circuit.
2. Relatively small
head losses in the
boiler circuit and
the distribution
pipes.
a) Two-pipe
heating
systems with
thermostatic
valves and
with
• a dimensioned pump head lower than
2metres,
Constant pressure
• dimensioned for natural circulation,
• small head losses in those parts of the
system through with the total quantity
of water flows (for example boiler,
heat exchanger and distribution pipe
up to the first branching) or
• modified to a high differential
temperature (for example district
heating).
b) Underfloor heating systems with thermostatic valves.
c) One-pipe heating systems with thermostatic valves or
pipe balancing valves.
d) Primary circuit pumps in systems with small head
losses in the primary circuit.
English (GB)
12
7.3.1 Setting in connection with pump replacement
If an uncontrolled pump is to be replaced with a
UPE(D) FZ pump, settings can be made according to
the tables below.
Read the tables as follows:
• If the maximum head of the existing pump is
6 metres and the pump is running at maximum
speed under normal operating conditions, it is
recommended to set the pump to 3 metres and to
select proportional pressure.
• If, however, the existing pump is running at a
reduced speed, it is recommended to set the
pump to 2 metres and to select constant
pressure.
7.4 Max. or min. curve duty
To be set on the control panel, with the R100 or a
building management system via bus. It is not
possible to set max. curve duty via the external
input.
The pump can be set to operate according to the
max. or min. curve, like an uncontrolled pump.
See fig. 10.
Fig. 10 Max. and min. curves
The max. curve mode can be selected if an
uncontrolled pump is required. See section
8.2 Control panel. In this operating mode, the pump
will operate independently of an external controller,
if installed.
The min. curve mode can be used in periods in
which a minimum flow is required. This operating
mode is for instance suitable for night-time duty.
7.5 Constant-curve duty
To be set with the R100.
The pump can be set to operate according to a
constant curve, like an uncontrolled pump.
Select one of the curves between the max. and
min. curves. See fig. 11.
Fig. 11 Constant-curve duty
Existing pump at maximum speed Existing pump at reduced speed
Existing
pump
UPE(D) FZ
Existing
pump
UPE(D) FZ
Maximum
head
[m]
Setting of
head
[m]
Setting of control
mode
Maximum
head
[m]
Setting of
head
[m]
Setting of control
mode
3 2 Constant pressure 3 1.5 Constant pressure
4 2 Constant pressure 4 1.5 Constant pressure
5 2.5 Proportional pressure 5 2 Constant pressure
6 3 Proportional pressure 6 2 Constant pressure
7 3.5 Proportional pressure 7 2.5 Proportional pressure
8 4 Proportional pressure 8 3 Proportional pressure
9 4.5 Proportional pressure 9 3.5 Proportional pressure
10 5 Proportional pressure 10 3.5 Proportional pressure
11 5.5 Proportional pressure 11 4 Proportional pressure
12 6 Proportional pressure 12 4 Proportional pressure
TM00 5547 4596
Q
H
Max.
Min.
TM00 5548 4596
Q
H
Max.
Min.
English (GB)
13
7.6 Temperature influence
To be set with the R100.
When temperature influence is activated in
proportional- or constant-pressure control mode, the
setpoint for head will be reduced according to the
liquid temperature. It is possible to set temperature
influence to function at liquid temperatures below
80 °C or below 50 °C. These temperature limits are
called T
max.
. The setpoint is reduced in relation to
the head set (= 100 %) according to the
characteristics below.
Fig. 12 Temperature influence
In the above example, T
max.
= 80 °C has been
selected. The actual liquid temperature T
actual
causes the setpoint for head to be reduced from
100 % to H
actual
.
The temperature influence function requires:
• Proportional- or constant-pressure control mode.
• The pump must be installed in the flow pipe.
• System with flow-pipe temperature control, for
example according to outdoor temperature.
Temperature influence is suitable in
• systems with variable flows (for example
two-pipe heating systems) in which the activation
of the temperature influence function will ensure
a further reduction of the pump performance in
periods with small heating demands and
consequently a reduced flow-pipe temperature.
• systems with almost constant flows (for example
one-pipe heating systems and underfloor heating
systems) in which variable heating demands
cannot be registered as changes in the head as
is the case with two-pipe heating systems. In
such systems, the pump performance can only
be adjusted by activating the temperature
influence function.
Selection of T
max.
In systems with a flow-pipe temperature of
• up to and including 55 °C, select T
max.
= 50 °C.
• above 55 °C, select T
max.
= 80 °C.
7.7 Indicator lights
The two indicator lights are used for fault and
operating indication.
For position on pump (fig. 14), see section
8.2 Control panel.
Functions of indicator lights
See also section 9. Fault finding.
TM01 0626 1797
30%
100%
80
50
20
H
H
Q
t [°C]
H
actual
T
actual
100 %
Note
When the R100 remote control
communicates with the pump, the red
indicator light will flash rapidly.
Indicator lights
Description
Fault
(red)
Operation
(green)
Off Off
The power supply
has been switched
off.
Off
Permanently
on
The pump is
operating.
Off Flashing
The pump has been
set to stop.
Permanently
on
Off
The pump has
stopped due to a
fault. Restarting will
be attempted.
It may be necessary
to restart the pump
manually by
resetting the fault
indication.
Permanently
on
Permanently
on
The pump is
operating, but it has
been stopped due to
a fault.
Note: If there is no
differential-pressure
or temperature
sensor signal, the
pump will continue
operating according
to the max. curve.
Permanently
on
Flashing
The pump has been
set to stop, but it has
been stopped due to
a fault.
30 %
English (GB)
14
7.8 External fault indication
The pump incorporates a signal output for a
potential-free fault signal via terminals 7 and 8.
Functions of signal output
The fault signal output is activated when the pump
registers a fault. The fault signal relay is activated
together with the red indicator light on the pump.
Resetting of fault indications
A fault indication can be reset in one of the following
ways:
• Briefly press or on the pump. This will not
influence the pump performance set.
• Briefly switch off the power supply to the pump.
• With the R100. See section 8.3 R100.
The fault indication cannot be reset until the cause of
the fault has disappeared.
7.9 External analog 0-10 V controller
The pump has an input for an external 0-10 VDC
analog signal transmitter (terminals 5 and 6). Via this
input, the pump can be controlled by an external
controller if the pump has been set to this control
mode:
• Constant curve.
The external analog signal will set the pump
curve within the range from the min. curve to the
constant curve selected according to the
characteristic in fig. 13.
At an input voltage lower than 0.5 V, the pump will
operate according to the min. curve. The setpoint
cannot be changed.
The setpoint can only be changed when the input
voltage is higher than 0.5 V.
Fig. 13 Constant curve
Signal
output
Description
The power supply has been
switched off.
The pump is operating.
The pump has been set to stop.
The pump has stopped due to a
fault. Restarting will be attempted.
It may be necessary to restart the
pump manually by resetting the
fault indication.
The pump is operating, but it has
been stopped due to a fault.
Note: If there is no
differential-pressure or temperature
sensor signal, the pump will
continue operating according to the
max. curve.
The pump has been set to stop, but
it has been stopped due to a fault.
7
8
7
8
7
8
7
8
7
8
7
8
TM03 1648 2505
Pos. Description
1 Maximum head/constant curve
2 Head set/constant curve
Note
The min. curve input, terminals 3 and 4,
must be short-circuited.
89107654321
m
V
H
U
0
Min. curve
1
2
English (GB)
15
7.10 External forced control
The pump incorporates inputs for external signals for
the forced-control functions:
• start/stop of pump (terminals 1 and 2)
• min. curve duty (terminals 3 and 4).
During forced control, the light fields or indicator
lights on the pump will show which function is active.
Functional diagram: Start/stop input
Functional diagram: Min. curve input
The min. curve input is only active if the start/stop
input is short-circuited.
7.11 Deactivating the control panel
To be set with the R100.
The buttons on the pump control panel can be
deactivated to prevent unauthorised persons from
operating the pump.
7.12 Bus communication
The pump has a serial communication port which
enables communication with the Grundfos Control
MPC Series 2000, a CIM/CIU communication
interface, a building management system or another
type of external control system.
If a CIU unit is installed in the system, it is possible to
establish communication between the pump and a
main network via one of the following protocols:
•LON
• Profibus DP
• Modbus RTU
• BACnet MS/TP.
For further details, see the installation and operating
instructions for the CIM and CIU.
Via the bus signal, it is possible to remote-set pump
operating parameters, such as desired head,
temperature influence and operating mode. At the
same time, the pump can provide status information
about important parameters, such as actual head,
actual flow, power input and fault indications.
The pump head and control mode can only be set via
the bus signal. The pump control panel or the R100
can only set the pump to max. curve and to stop.
However, an R100 is required if a number is to be
allocated to the pump. See sections 8.6.5 Pump
number and 8.7 Priority of settings.
7.13 Remote control
The pump is designed for wireless communication
with the Grundfos R100 remote control. The R100
communicates with the pump via infrared light.
During communication, the R100 must be pointed
at the pump control panel. When the R100 is
communicating with the pump, the red indicator light
will flash rapidly.
The R100 offers additional setting options and status
displays for the pump. See section 8.3 R100.
Start/stop
Normal duty
Stop
Min. curve
Normal duty
Min. curve
(night-time duty)
Q
H
Q
H
Q
H
Q
H
Note
When the pump is controlled via a bus
signal, the number of settings available
on the pump control panel or via the
R100 will be reduced.
English (GB)
16
8. Setting the pump
For the setting of the pump, use
• control panel
• R100 remote control
• bus communication (not described in detail in
these instructions. Contact Grundfos).
The table below shows the application of the
individual operating units and in which section the
function has been described.
"-" = not available with this operating unit.
8.1 Factory settings
8.2 Control panel
The control panel (fig. 14) incorporates
• buttons for setting, and .
• light fields, yellow, for indication of control mode
and pump head.
• indicator lights, green and red, for operating and
fault indication. See section 7.7 Indicator lights.
Fig. 14 Control panel
8.2.1 Control mode setting
Description of function, see section 7.1 Control
modes.
When and are pressed simultaneously, the light
fields will indicate the selected control mode:
If the buttons are pressed for more than 5 sec., the
control mode will change over to constant pressure
and proportional pressure respectively. This means
that constant-curve duty is deactivated if selected
with the R100.
Function
Control panel
R100
Proportional-pressure
control
8.2.1 8.6.1
Constant-pressure control 8.2.1 8.6.1
Setting of pump head 8.2.2 8.4.1
Max. curve duty 8.2.3 8.4.2
Min. curve duty 8.2.4 8.4.2
Constant-curve duty - 8.4.2
Temperature influence - 8.6.3
Resetting of fault
indications
8.2.6 8.4.3
Activation/deactivation of
pump buttons
- 8.6.4
Allocation of pump number - 8.6.5
Reading of various data -
8.5.1 -
8.5.7
Start/stop 8.2.5 8.4.2
UPE(D)
80-120 FZ
UPE
100-120 FZ
Control mode
Proportional
pressure
Proportional
pressure
Head
6 m at max.
flow.
See fig. 14.
6 m at max.
flow.
See fig. 14.
Control of
twin-head
pump
Alternating
operation
-
Warning
At high liquid temperatures, the pump
may be so hot that only the buttons
should be touched to avoid burns.
TM04 4693 1809
Light fields Control mode
Top + bottom light
fields flashing
Proportional pressure
Middle light fields
flashing
Constant pressure
None of the light
fields are on
Constant curve
Buttons
Indicator lights
Light fields
English (GB)
17
8.2.2 Setting of pump head
The desired pump head is set by pressing or .
The light fields on the control panel will indicate the
head set.
The scaling is set to be approx. 1.2 metres per light
field.
The table below shows examples of pump head
settings indicated by the light fields.
Constant-pressure control Proportional-pressure control
UPE 100-120 FZ
UPE(D) 80-120 FZ
TM04 5871 4209
TM04 5870 4209
Light fields 5 and 6 are
activated, indicating a desired
head of approx. 6.5 metres.
Light fields 5 and 6 are
activated, indicating a desired
head of approx. 6.5 metres.
H m
Q
0
12
H m
QQ
0
12
English (GB)
18
8.2.3 Setting to max. curve duty
Description of function, see section 7.4 Max. or min.
curve duty.
Press continuously to change over to the
max. curve of the pump (top light field flashes).
See fig. 15. To change back, press continuously
until the desired head is indicated.
Fig. 15 Max. curve duty
8.2.4 Setting to min. curve duty
Description of function, see section 7.4 Max. or min.
curve duty.
Press continuously to change over to the
min. curve of the pump (bottom light field flashes).
See fig. 16. To change back, press continuously
until the desired head is indicated.
Fig. 16 Min. curve duty
8.2.5 Start/stop of pump
Stop the pump by continuously pressing until
none of the light fields are activated. When the pump
is stopped, the green indicator light will be flashing.
Start the pump by continuously pressing until the
desired head is indicated.
If the pump is to be inoperative for a period, it is
recommended to use the start/stop input, the R100
or to switch off the power supply. In this way, the
pump head setting will remain unchanged when the
pump is to be started again.
8.2.6 Resetting of fault indications
To reset fault indications, briefly press or .
This will not influence the pump performance set.
If the fault has not disappeared, the fault indication
will reappear.
8.3 R100
The pump is designed for wireless communication
with the Grundfos R100 remote control. The R100
communicates with the pump via infrared light.
During communication, the R100 must be pointed
at the pump control panel. When the R100 is
communicating with the pump, the red indicator light
will flash rapidly.
The R100 offers additional setting options and status
displays for the pump.
The R100 displays are divided into four parallel
menus. See fig. 17:
0. GENERAL, see operating instructions for the
R100
1. OPERATION
2. STATUS
3. INSTALLATION
The number stated at each individual display in
fig. 17 refers to the section in which the display is
described.
TM04 4695 1909TM04 4696 1909
H m
Q
0
2
4
6
8
10
12
1
H m
Q
0
2
4
6
8
10
12
1
English (GB)
20
8.4 Menu OPERATION
When the communication between the R100 and the
pump has been established, "Contact with" appears
in the display. When the "arrow down" on the R100 is
pressed, the OPERATION menu appears.
8.4.1 Setpoint
This display depends on the control mode selected
in the display "Control mode" in the INSTALLATION
menu.
If the pump is remote- or forced-controlled via
external signals, the number of possible settings will
be reduced. See section 8.7 Priority of settings.
Attempts to change the settings will result in an
indication in the display saying that the pump is
remote-controlled and that changes therefore cannot
be made.
The following example of display will appear if the
pump is in proportional-pressure control mode.
Set the desired head.
Furthermore, it is possible to select one of these
operating modes:
•Stop
• Min. (min. curve)
• Max. (max. curve).
This display will be a little different in the case of
constant-pressure control or constant-curve duty.
The actual duty point of the pump is indicated by
a square in the Q/H field. No indication at low flow.
8.4.2 Operating mode
Select an operating mode:
•Stop
• Min. (min. curve)
• Normal (proportional pressure, constant pressure
or constant curve)
• Max. (max. curve).
8.4.3 Fault indications
If the pump is faulty, the cause will appear in this
display.
Possible causes:
• Phase failure
• Pump blocked
• Undervoltage
• Defective pressure/temperature sensor
• Internal fault.
The fault indication can be reset in this display. If the
fault cause has not disappeared when resetting is
attempted, this will be indicated in the display.
8.5 Menu STATUS
The displays appearing in this menu are status
displays only. It is not possible to change or set
values.
The actual values in these displays are stated as
a guide.
8.5.1 Actual setpoint
Field "Actual setpoint":
Actual setpoint of pump.
Field "corresponding to":
Actual setpoint in % of the setpoint set if the pump
is connected to an external analog 0-10 V signal
transmitter or if temperature influence or
proportional-pressure control is activated.
8.5.2 Operating mode
This display shows the actual operating mode (Stop,
Min., Normal or Max.) and where this was selected
(Pump, R100, Bus or External).
Note
The display "Contact with" appears
only once, i.e. when the R100 gets
contact with the pump.
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