Tektronix PS283 Service & Reference Manual

Type
Service & Reference Manual

This manual is also suitable for

TEK
Part No. 070-8356-00
Product Group 3M
&
PS283
LABORATORY DC
POWER SUPPLY
WARNING
I
The following servicing instructions
are for use by qualified service
personnel only. To avoid personal
injury, do not perform any servicing
unless you are qualified to do so.
Refer to the Safety Summary prior
to performing any service.
Service Reference
Please check for CHANGE INFORMATION
at the rear of this manual.
First Printing JUL 1991
Revised AUG 1991
Tektronix
COMMTTCD
TO
EXEa_LB\CE
Copyright©
1991
Tektronix, Inc. All rights
reserved.
Contents of this
publication may not be reproduced in any form without the written
permission of Tektronix, Inc.
Products of
Tektronix,
Inc., and its subsidiaries are covered by U.S.
and foreign patents issued and pending.
TEKTRONIX, TEK, SCOPE-MOBILE, and W2S are registered
trademarks of Tektronix, Inc.
Printed in
U.S.A.
Specification and price change privileges are
reserved.
INSTRUMENT SERIAL NUMBERS
Each instrument
has a
serial number
on a
panel insert,
tag, or
stamped on the chassis. The first two digits designate the country of
manufacture. The last five digits
of
the serial number are unique
to
each instrument. The country of manufacture is identified as follows:
B000000 Tektronix, Inc., Beaverton, Oregon,
U.S.A.
E200000 Tektronix United Kingdom, Ltd., Marlow
G100000 Tektronix Guernsey, Ltd., Channel Islands
HKOOOOO Hong Kong
H700000 Tektronix Holland, NV, Heerenveen,
The Netherlands
JPOOOOO Sony/Tektronix, Japan
TWOOOOO Taiwan
WBWtfitiAnnnrinn contents
Specifications
Operating Information
Theory
of
Operation
Operators and Service Safety Summary
X
i
Symbols and Terms
xi
Specific Precautions
xii
Product Description
1.1
General
- -|_i
Specifications
1_2
General Operating Instructions
2-1
Front Panel
2-1
The Variable Power Supplies
2-2
The Fixed Voltage Power Supply
2-3
Rear Panel
2-4
Theory
of
Operation
3.1
General
3.1
Circuit Description
3-1
Master Voltage Output
3-1
Slave Voltage Output
3-2
5
V
Fixed Voltage Output
3-4
PS280
&
PS283 Laboratory DC Power Supply Module-Level Service Manual
REV AUG 1991
Performance Verification
Preparation 4-1
Requirements for Performance 4-1
Warm-up Period 4-1
Access 4-1
Test Equipment 4-1
Equipment Required 4-2
Performance Tests 4-3
Constant Current Load Regulation 4-3
Constant Current Ripple and Noise 4-5
Constant Voltage Regulation 4-7
Adjustment
Maintenance
Preparation 5-1
Requirements for Performance 5-1
Personnel 5-1
Warm-up Period 5-1
Access 5-1
Test Equipment 5-1
Adjustment Procedures 5-3
Independent Mode 5-3
Series Tracking Mode . «. 5-5
Parallel Tracking Mode 5-6
5 V Fixed 5-7
Information 6-1
Helpful Procedures 6-1
Preventing ESD 6-1
Inspection and Cleaning 6-5
General Care 6-5
Inspection and Cleaning Procedures 6-5
Inspect Exterior 6-5
Cleaning Procedure - Exterior 6-6
Inspect Interior 6-6
Cleaning Procedure — Interior 6-7
Lubrication 6-8
REV AUG
1991
Contents
Options
Parts List
Diagrams
Index
Removal and Installation Procedures 6-9
Preparation - Please Read 6-9
List of Modules 6-9
General Instructions 6-10
Top Cover Removal 6-10
Slave Circuit Board Removal 6-12
Fuse Circuit Board Removal 6-13
AC Selector Circuit Board Removal 6-14
Master Circuit Board Removal 6-16
Front Panel Display Circuit Boards Assembly Removal 6-17
Front Panel Controls Circuit Board Removal 6-19
Output Connectors Circuit Board Removal 6-21
Power Transistor Circuit Boards Removal 6-23
Options and Accessories 7-1
Power Cord Options 7-1
Standard Accessories 7-1
Optional Accessories 7-1
Parts List 8-1
Parts Ordering Information 8-1
Module Replacement 8-1
Using the Parts List 8-2
Item Names 8-2
Indentation System 8-2
Abbreviations 8-2
Diagrams and Circuit Board Illustrations 9.1
Component Values g_1
PS280 & PS283 Laboratory DC Power Supply Module-Level Service Manual
REVAUG 1991
WM§$XfX¥\rUlJ List of Illustrations
Figure
2-1:
PS280 or PS283 Front Panel 2-1
Figure 2-2: Variable Power Supply Controls 2-2
Figure 2-3: Fixed Power Supply Controls 2-3
Figure 2-4: PS280 or PS283 Rear Panel 2-4
Figure
3-1:
PS280 or PS283 Variable Outputs Block Diagram 3-3
Figure 3-2: PS280 or PS283 5 V Block Diagram 3-4
Figure
4-1:
Constant Current Test Setup 4-3
Figure 4-2: Constant Current Ripple and Noise Test Setup 4-5
Figure 4-3: Constant Voltage Test Setup 4-7
Figure
5-1:
Master Circuit Board Adjustment Locations 5-8
Figure 5-2: Display Assembly Circuit Board Adjustment Locations ... 5-9
Figure 5-3: Front Panel Controls Circuit Board Adjustment Locations . 5-9
Figure
6-1:
Top Cover Removal 6-11
Figure 6-2: Slave and Fuse Circuit Board Removal 6-13
Figure 6r3: AC Selector and Master Circuit Board Removal 6-15
Figure 6^4: Front Panel Display Assembly Removal 6-18
Figure 6-5: Front Panel Controls Assembly 6-20
Figure 6-6: Output Connectors Circuit Board
and Power Switch Location 6-22
Figure 6-7: Power Transistor Circuit Boards Location 6-23
Figure
8-1:
Exploded View A 8-8
Figure 8-2: Exploded View B 8-16
PS280
&
PS283
Laboratory
DC
Power Supply
Module-Level Service Manual REV AUG 1991
vii
WMMfflfWinnnnj ust
of Tables
Table 1-1: Operational Characteristics 1-2
Table 1-2: Physical Characteristics 1.3
Table 1-3: Environmental Characteristics 1-3
Table 1-4: Electrical Characteristics 1-3
Table
4-1:
Test Equipment 4-2
Table 4-2: Load Resistor Values for Current Checks 4-4
Table 4-3: Load Resistor Values for Ripple Checks 4-6
Table 4-4: Load Resistor Values for Voltage Checks 4-8
Table
6-1:
Relative Susceptibility to Static-Discharge Damage 6-3
Table 6-2: External Inspection Check List 6-6
Table 6-3: Internal Inspection Check List 6-7
Table 6-4: Tools Required for Module Removal 6-10
PS280 & PS2S3 Laboratory DC Power Supply Module-Level Service Manual ;
x
Operators and Service Safety Summary
Please take a moment to review these safety precautions. They are provided
for your protection and to prevent damage to the power supply. This safety
information applies to all operators and service personnel.
Symbols and Terms
These two terms
appear
in
manuals:
• l^°!L\ statements identify conditions or practices that could result in
damage to the equipment or other property.
•
I
ttwwws
* statements identify conditions or practices that could result in
personal injury or loss of life.
These two terms appear on equipment:
•
CAUTION
indicates a personal injury hazard not immediately accessible as
one reads the marking, or a hazard to property including the equipment
•
DANGER
indicates a personal injury hazard immediately accessible as one
reads the marking.
This symbol appears in manuals:
®
Static-Sensitive Devices
These symbols appear on equipment:
DANGER
High Voltage
Protective
ground (earth)
terminal
ATTENTION
manual
PS280 & F32S3 Laboratory DC Power Supply Module-Level Service Manual xl
Specific Precautions
Observe all of the following precautions to ensure your personal safety and to
prevent damage to either the PS280 or PS283Laboratory DC Power Supply or
equipment connected to it.
Do Not Perform Service While Alone
Do not perform internal service or adjustment of this product unless another
person capable of rendering first aid and resuscitation is present.
Use Care When Servicing With Power On
Dangerous voltages exist at several points in this product. To avoid personal
injury, do not touch exposed connections or components while power is on.
Disconnect power before removing protective panels, soldering, or replacing
components.
Power Source
The PS280 or PS283 Laboratory DC Power Supply is intended to operate from
a power source that will not apply more than 250 V rms between the supply
conductors or between either supply conductor and ground. A protective
ground connection, through the grounding conductor in the power
cord,
is
essential for safe system operation.
Grounding the power supply
The PS280 or PS283 Laboratory DC Power Supply is grounded through the
power
cord.
To avoid electric shock, plug the power cord into a properly wired
receptacle where earth ground has been verified by a qualified service person.
Do this before making connections to the output terminals of the Laboratory DC
Power Supply. -
Without the protective ground connection, all parts of the PS280 or PS283
Laboratory DC Power Supply are potential shock hazards. This includes knobs
and controls that may appear to be insulators.
Use the Proper Power Cord
Use only the power cord and connector specified for your product. Use only a
power cord that is in good condition.
Use the Proper Fuse
To avoid fire hazard, use only the fuse specified in the parts list for your
prod-
uct, and which is identical in type, voltage rating, and current rating.
REV AUG 1991
Operators and Service Safety Summary
Do Not Remove Covers or Panels
To avoid personal injury, do not operate the PS280 or PS283 Laboratory DC
Power Supply without the panels or covers.
Do Not Operate in Explosive Atmospheres
ThePS280 or PS283 Laboratory DC Power Supply provides no explosion
protection from static discharges or arcing components. Do not operate in an
atmosphere of explosive gasses.
PS280 & PS283 Laboratory DC Power Supply Module-Level Service Manual
xll!
BmMfJWnr Specifications
#%f%M_rLTLn Product Description
This subsection begins with a general description of the PS280 or PS283
Power Supply. The Specifications subsection immediately follows.
General
The Tektronix PS280 or PS283 Laboratory DC Power Supply is a multifunction
bench or portable instrument. This regulated power supply provides a fixed 5 V
output for powering logic circuits and two variable outputs for a wide variety of
test and experimental uses. The PS280 or PS283 can be used in any applica-
tion where three independent power supplies housed in a single package
represent a convenience.
The PS280 or PS283 contains two identical, independently adjustable DC
power supplies that you can vary from 0 to 30
V.
The current on the PS280
variable power supplies varies from 0 to 2 A. The current on the PS283
vari-
able power supplies varies from 0 to
1
A. In all other respects the instruments
are identical. Unless otherwise noted, descriptions and procedures in this
manual apply to both instruments.
Front panel switches select one of three modes of operation: independent,
series, or parallel. In the independent mode, the output voltage and current of
each supply can be controlled independently. In the two tracking modes, the
variable outputs are connected either in series or in parallel. Under these
circumstances, the controls of the master power supply adjust the voltages or
current of both power supplies. Series mode allows the power supplies to be
varied from 0 to 60 V at 0 to 2 A for the PS280, or 0 to
1
A for the PS283.
Parallel mode allows the power supplies to be varied from 0 to 4 A for the
PS280 at 0 to 30
V,
or from 0 to 2 A at 0 to 30 V for the PS283.
PS280 & PS283 Laboratory DC Power Supply Module-Level Service Manual
REV
AUG 1991
f-f
Product Description
Specifications
Table 1-1: Operational Characteristics
Characteristic
Outputs
Voltage (5 V)
Voltage (0-30 V)
Line regulation (5 V)
Line regulation (CV)
Line regulation (CC)
Load regulation (5 V)
Load regulation (CV)
Load regulation (CC)
Ripple/noise (5 V)
Ripple/noise (CV)
Ripple (CC)
Temperature coefficient (CV)
Recovery time (CV)
Tracking error (slave)
Indicator
Meter indicators
Insulation (chassis to terminals)
Insulation (chassis to AC cord)
Measurement
Two 0 to 30
VDC,
one 5 VDC
5.0 ±0.25 VDC at 3.0 A maximum foldback current limited
0-30 constant VDC at 2.0 constant A maximum (PS280) or 1.0
constant A maximum (PS283)
<5mV
<0.01%
+3mVPS280
<0.01%
+ 5 mV PS283
<0.2%
+3mA
<0.2%
<0.01 % +
3
mV (rating current <3 A)
<0.01 % +5 mV (rating current >3 A) PS280
<300 mV (0-60 V single series tracking supply)
<0.2%
+3mA
<2 mV rms
<1 mV
rms,
5 Hz-1 MHz
<3 mA rms
<300 ppm/ °C
<100 p.s (time to recover after a 50% load change with 0.5 A
minimum)
<0.5%
-f-10 mV of the master supply
Two 3
1
/
2
digits 0.5 in. LED panel display meter
0-30 VDC ±(0.5% of RDG + 2 digits)
0-2 A ±(0.5% of RDG + 2 digits)
>20 MH at DC 500 V
>30 MXl at DC 500 V
REVAUG 1991
Specifications
Product Description
Table 1-2: Physical Characteristics
Dimension
Width
Height
Depth
Weight
Characteristic
Storage
Operating
Characteristic
Line voltage
Power consumption
Measurement
255 mm (10.0 in)
145 mm (5.7 in)
335 mm (13.2 in)
11.5 kg (25.4 Ib) PS280 9.0 kg (19.9 Ib) PS283
Table 1-3: Environmental Characteristics
Temperature Relative Humidity
-10°Cto+70°C 70%
0°C to 40 °C 80%
Table 1-4: Electrical Characteristics
Measurement
90 to 110
108 to 132
198 to 242
216 to 250, all VAC at 50-60 Hz
348 VA, 250 W maximum (PS280)
254 VA, 172 W maximum (PS283)
PS2S0 & P5283 Laboratory DC Power Supply Module-Level Service Manual
REV AUG
1991
IHF LTOperating Information
WWXtX General Operating Instructions
This section describes the controls on the front and rear panels of the PS280
or PS283 Laboratory DC Power Supply.
Front Panel
Figure
2-1
shows the front panel of the instrument.
LABORATORY
DC POWER SUPPLY
//// TWCmniX
PS 280
CC POWER
SUPPLY/
Figure
2-1:
PS280 or PS283 Front Panel
1.
The power switch turns on the instrument when pressed. When you press
it again, the instrument is turned off.
2.
The switches labeled TRACKING determine the test mode of the instru-
ment. The PS280 or PS283 features two tracking modes: series and
parallel.
If both push-button switches are disengaged (out), the two
vari-
able power supplies operate independently. If the left switch is pushed in,
the instrument operates in series mode. If both switches are pushed in, the
instrument operates in parallel mode.
In series mode, the master power supply controls the voltage for both
power supplies, which can then range from 0 to 60 V.
In parallel mode, the master power supply controls both the voltage and
the current for both power supplies. The current can then range from 0 to
4A(0to2AforthePS283).
PS2S0 & PS283 Laboratory DC Power Supply Module-Level Service Manual
REV AUG
1991
General Operating Instructions
3. These controls affect the right variable power supply. If the instrument is in
a tracking mode, the right power supply is the master. In a tracking mode,
either or both of the control knobs can affect both variable power supplies.
4.
These controls affect the left variable power supply. If the instrument is in a
tracking mode, the left power supply is the slave. In a tracking mode,
either or both of the control knobs have no effect.
5. These controls affect the fixed 5 V power supply.
The Variable Power Supplies
Figure 2-2 shows the controls for the master variable power supply.
CURRENT
VOLTAGE
Figure 2-2: Variable Power Supply Controls
1.
The output terminals for the power supply allow you to plug in the test
leads.
The red one on the right is the positive polarity output terminal. It is
indicated by a + sign above it.
The black one on the left is the negative polarity output terminal. It is
indicated by a - sign above it.
The green one in the middle is the earth and chassis ground.
2.
The voltage control knob allows you to set the output voltage for the
power supply.
3. The current control knob allows you to set the output current for the power
supply.
4.
If the C.V. light is lighted, the power supply is producing a constant volt-
age.
If the C.C. light is lighted, the power supply is producing a constant
current.
REV AUG
1991
Operating Information
General Operating Instructions
5. The LED display lights when the instrument is turned on. The numbers
indicate the voltage or current produced by the variable power supply.
6. The AMPS/VOLTS meter selection switch determines whether the LED
display shows the current or the voltage. If the switch is pushed to the left,
the display shows the current. If the switch is pushed to the right, the
display shows the voltage.
The meter selection switch is to the right of the corresponding display for the
slave variable power supply. All other controls are the same for both variable
power supplies.
The Fixed Voltage Power Supply
Figure 2-3 shows the controls for the fixed voltage power supply.
5V FIXED 3A
Figure 2-3: Fixed Power Supply Controls
1.
The output terminals for the power supply allow you to plug in the test
leads.
The red one on the right is the positive polarity output terminal. The
black one on the left is the negative polarity output terminal.
2.
The overload indicator lights when the current on the 5 V power supply
becomes too large.
PS280 & PS2S3 Laboratory DC Power Supply Module-Level Service Manual
REV
AUG 1991
2-3
General Operating Instructions
Rear Panel
Figure
2-4
shows the rear panel
of
the instrument.
•gggss
A©
^
1
^
S
s
TEOTRONKINC,
BEAVEHTON.,OH,U.SA
1UKXTAIWAMJI.0.C
y
Figure 2-4: PS280
or
PS283 Rear Panel
1.
These two switches allow you
to
set the instrument for the correct line
voltage. Push the top switch
to
the left
if
the line voltage
is in
the range
of
100
to
120
V;
push
it to
the right
If
the line voltage
is in
the range
of
220
to
The bottom switch determines whether the line voltage
is
In the low or the
high end
of
the voltage range. Push
it to
the left
if
your line voltage
is at
the low end
of
the range-100
or
220
V;
push
it to
the right
if
your line
voltage
is at
the high end
of
the
range
-120
or
240 V.
2.
This
is
the fuse holder. Pull the middle tab down and out
to
open the fuse
holder to ensure that you are using the correct fuse. This
is
also how you
change the fuse.
3. This
is
the receptacle for the power
cord.
Operating Information
BBSftXfTTheory of Operation
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Tektronix PS283 Service & Reference Manual

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Service & Reference Manual
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