Maytag MGR7775WW Installation Instructions Manual

MGR7775WW
Maytag
Brand
Maytag
Model
MGR7775WW
Category
Ovens
Type
Installation Instructions Manual

This manual is also suitable for

INSTALLATION INSTRUCTIONS
30" (76.2 CM) FREESTANDING GAS RANGES
RANGE SAFETY
Table of Contents
RANGE SAFETY............................................................................. 1
INSTALLATION REQUIREMENTS ............................................... 3
Tools and Parts............................................................................ 3
Location Requirements ............................................................... 3
Electrical Requirements............................................................... 5
Gas Supply Requirements .......................................................... 5
INSTALLATION INSTRUCTIONS ................................................. 6
Unpack Range............................................................................. 6
Install Anti-Tip Bracket ................................................................ 7
Make Gas Connection................................................................. 8
Verify Anti-Tip Bracket Location ................................................. 9
Level Range................................................................................. 9
Electronic Ignition System........................................................... 9
Warming Drawer........................................................................ 11
Storage Drawer.......................................................................... 11
Oven Door.................................................................................. 12
Complete Installation................................................................. 12
GAS CONVERSIONS ................................................................... 13
LP Gas Conversion.................................................................... 13
Natural Gas Conversion ............................................................ 16
ANTI-TIP BRACKET TEMPLATE................................................ 19
You can be killed or seriously injured if you don't immediately
You
can be killed or seriously injured if you don't
follow
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
follow instructions.
instructions.
DANGER
WARNING
IMPORTANT:
Save for local inspector's use.
Installer: Leave installation instructions with the homeowner.
Homeowner: Keep installation instructions for future reference.
W10413012A
2
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
– WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch.
•
Do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING: Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA.
For more information, contact your gas supplier.
If a gas leak is detected, follow the “What to do if you smell gas” instructions.
In the State of Massachusetts, the following installation instructions apply:
■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
■ If using a ball valve, it shall be a T-handle type.
■ A flexible gas connector, when used, must not exceed 3 feet.
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
3
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation.
Read and follow the instructions provided with any tools listed
here.
Tools needed
Parts supplied
Check that all parts are included.
■ Anti-tip bracket must be securely mounted to subfloor.
Thickness of flooring may require longer screws to anchor
bracket to subfloor. Longer screws are available from your
local hardware store.
Parts needed
Check local codes and consult gas supplier. Check existing gas
supply and electrical supply. See “Electrical Requirements” and
“Gas Supply Requirements” sections.
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Do
not obstruct flow of combustion and ventilation air.
■ It is the installer’s responsibility to comply with installation
clearances specified on the model/serial rating plate. The
model/serial rating plate is located on the oven frame behind
the top left side of the oven door.
■ The range should be located for convenient use in the
kitchen.
■ Recessed installations must provide complete enclosure of
the sides and rear of the range.
■ All openings in the wall or floor where range is to be installed
must be sealed.
■ Do not seal the range to the side cabinets.
■ Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
■ The floor anti-tip bracket must be installed. To install the anti-
tip bracket shipped with the range, see “Install Anti-Tip
Bracket” section.
■ Grounded electrical supply is required. See “Electrical
Requirements” section.
■ Proper gas supply connection must be available. See “Gas
Supply Requirements” section.
■ Contact a qualified floor covering installer to check that the
floor covering can withstand at least 200°F (93°C).
■ Use an insulated pad or ¼" (0.64 cm) plywood under range if
installing range over carpeting.
IMPORTANT: To avoid damage to your cabinets, check with your
builder or cabinet supplier to make sure that the materials used
will not discolor, delaminate or sustain other damage. This oven
has been designed in accordance with the requirements of UL
and CSA International and complies with the maximum allowable
wood cabinet temperatures of 194°F (90°C).
Mobile Home - Additional Installation Requirements
The installation of this range must conform to the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part 3280
(formerly the Federal Standard for Mobile Home Construction
and Safety, Title 24, HUD Part 280). When such standard is not
applicable, use the Standard for Manufactured Home
Installations, ANSI A225.1/NFPA 501A or with local codes.
In Canada, the installation of this range must conform with the
current standards CAN/CSA-A240-latest edition, or with local
codes.
Mobile home installations require:
■ When this range is installed in a mobile home, it must be
secured to the floor during transit. Any method of securing
the range is adequate as long as it conforms to the standards
listed above.
■ Tape measure
■ Flat-blade screwdriver
■ Phillips screwdriver
■ Level
■ Hand or electric drill
■ Hammer
■ Wrench or pliers
■ Pipe wrench
■ ¹⁵⁄₁₆" combination wrench
■ ¼" drive ratchet
■ ³⁄₈" nut driver
■ ¹⁄₈" (3.2 mm) drill bit (for
wood floors)
■ Marker or pencil
■ Pipe-joint compound
resistant to LP gas
■ ³⁄₁₆" (4.8 mm) carbide-tipped
masonry drill bit (for
concrete/ceramic floors)
■ Noncorrosive leak-detection
solution
For LP/Natural Gas
Conversions
■ ³⁄₈" combination wrench
■ ½" combination wrench
■ ⁵⁄₈" combination wrench
■ 7 mm (⁹⁄₃₂") nut driver
■ Quadrex
®†
or Phillips
screwdriver
■ Masking tape
A. Anti-tip bracket
B. Plastic anchors (2)
C. #10 x ¹⁄₂" screws (2)
A
B
C
†® QUADREX is a registered trademark of NLW Holdings, Inc.
4
Product Dimensions
*Range can be raised approximately 1" (2.5 cm) by adjusting the
leveling legs.
Cabinet Dimensions
Cabinet opening dimensions shown are for 25" (64.0 cm)
countertop depth, 24" (61.0 cm) base cabinet depth and
36" (91.4 cm) countertop height.
IMPORTANT: If installing a range hood or microwave hood
combination above the range, follow the range hood or
microwave hood combination installation instructions for
dimensional clearances above the cooktop surface.
*NOTE: 24" (61.0 cm) minimum when bottom of wood or metal
cabinet is covered by not less than ¹⁄₄" (0.64 cm) flame retardant
millboard covered with not less than No. 28 MSG sheet steel,
0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or
0.020" (0.5 mm) copper.
30" (76.2 cm) minimum clearance between the top of the
cooking platform and the bottom of an uncovered wood or metal
cabinet.
A. 27¹⁷⁄₃₂" (69.9 cm) max. depth with handle
B. 36" (91.4 cm) cooktop height (max.) with leveling
legs screwed all the way in*
C. 46⁷⁄₈" (119.1 cm) overall height (max.) with
leveling legs screwed all the way in*
D. 29⁷⁄₈" (75.9 cm) width
E. 25" (63.5 cm)
F. Model/serial rating plate (located on the oven
frame behind the top left side of the oven door)
A
B
C
D
E
F
A. 18" (45.7 cm) upper side cabinet to countertop
B. 13" (33 cm) max. upper cabinet depth
C. 30" (76.2 cm) min. opening width
D. For minimum clearance to top of cooktop, see NOTE*.
E. 30¹⁄₈" (76.5 cm) min. opening width
F. The shaded areas are recommended for installation of rigid
gas pipe.
G. 4¹⁄₂" (11.4 cm)
H. 8" (20.3 cm)
I. 17" (43.2 cm)
J. 2" (5.1 cm)
K. 4¹⁄₂" (11.4 cm)
L. 2" (5.1 cm) min. clearance from both sides of range to side
wall or other combustible material.
M. Grounded outlet
N. Cabinet door or hinges should not extend into the cutout.
N
M
H
A
B
C
D
E
L
G
I
K
K
J
F
F
5
Electrical Requirements
IMPORTANT: The range must be electrically grounded in
accordance with local codes and ordinances, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70
or Canadian Electrical Code, CSA C22.1.
This range is equipped with an electronic ignition system that will
not operate if plugged into an outlet that is not properly polarized.
If codes permit and a separate ground wire is used, it is
recommended that a qualified electrical installer determine that
the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
One Batterymarch Park
Quincy, MA 02269
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
■ A 120 volt, 60 Hz., AC only, 15-amp fused, electrical circuit is
required. A time-delay fuse or circuit breaker is also
recommended. It is recommended that a separate circuit
serving only this range be provided.
■ Electronic ignition systems operate within wide voltage limits,
but proper grounding and polarity are necessary. Check that
the outlet provides 120-volt power and is correctly grounded.
■ This gas range is not required to be plugged into a GFCI
(Ground-Fault Circuit Interrupter) outlet. It is recommended
that you not plug an electric spark ignition gas range or any
other major appliance into a GFCI wall outlet as it may cause
the GFCI to trip during normal cycling.
■ Performance of this range will not be affected if operated on a
GFCI-protected circuit. However, occasional nuisance
tripping of the GFCI breaker is possible due to the normal
operating nature of electronic gas ranges.
■ The wiring diagram is located on the back of the range in a
clear plastic bag.
NOTE: The metal chassis of the range must be grounded in
order for the control panel to work. If the metal chassis of the
range is not grounded, no keypads will operate. Check with a
qualified electrician if you are in doubt as to whether the
metal chassis of the range is grounded.
Gas Supply Requirements
Observe all governing codes and ordinances.
IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must
conform with American National Standard, National Fuel Gas
Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest
edition.
IMPORTANT: Leak testing of the range must be conducted
according to the manufacturer’s instructions.
Type of Gas
Natural gas:
This range is design-certified by CSA International for use with
Natural gas or, after proper conversion, for use with LP gas.
■ This range is factory set for use with Natural gas. See “Gas
Conversions” section. The model/serial rating plate located
on the oven frame behind the top left side of the oven door
has information on the types of gas that can be used. If the
types of gas listed do not include the type of gas available,
check with the local gas supplier.
LP gas conversion:
Conversion must be done by a qualified service technician.
No attempt shall be made to convert the appliance from the gas
specified on the model/serial rating plate for use with a different
gas without consulting the serving gas supplier. See “Gas
Conversions” section.
Gas Supply Line
■ Provide a gas supply line of ¾" (1.9 cm) rigid pipe to the
range location. A smaller size pipe on longer runs may result
in insufficient gas supply. With LP gas, piping or tubing size
can be ½" (1.3 cm) minimum. Usually, LP gas suppliers
determine the size and materials used in the system.
NOTE: Pipe-joint compounds that resist the action of LP gas
must be used. Do not use TEFLON
®†
tape.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can result in death,
fire, or electrical shock.
WARNING
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.
†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
6
Flexible metal appliance connector:
■ If local codes permit, a new CSA design-certified,
4 to 5 ft (122 to 152.4 cm) long, ½" (1.3 cm) or
¾" (1.9 cm) I.D., flexible metal appliance connector may
be used for connecting range to the gas supply line.
■ A ½" (1.3 cm) male pipe thread is needed for connection
to the female pipe threads of the inlet to the appliance
pressure regulator.
■ Do not kink or damage the flexible metal tubing when
moving the range.
Rigid pipe connection:
The rigid pipe connection requires a combination of pipe
fittings to obtain an in-line connection to the range. The rigid
pipe must be level with the range connection. All strains must
be removed from the supply and fuel lines so range will be
level and in line.
■ Must include a shutoff valve:
The supply line must be equipped with a manual shutoff
valve. This valve should be located in the same room but
external to the range opening, such as an adjacent cabinet. It
should be in a location that allows ease of opening and
closing. Do not block access to shutoff valve. The valve is for
turning on or shutting off gas to the range.
Gas Pressure Regulator
The gas pressure regulator supplied with this range must be
used. The inlet pressure to the regulator should be as follows for
proper operation:
Natural gas:
Minimum pressure: 5" WCP
Maximum pressure: 14" WCP
LP gas:
Minimum pressure: 11" WCP
Maximum pressure: 14" WCP
Contact local gas supplier if you are not sure about the inlet
pressure.
Burner Input Requirements
Input ratings shown on the model/serial rating plate are for
elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a
rate of 4% for each 1,000 ft (304.8 m) above sea level (not
applicable for Canada).
Gas Supply Pressure Testing
Gas supply pressure for testing regulator must be at least
1" water column pressure above the manifold pressure shown on
the model/serial rating plate.
Line pressure testing above ½ psi gauge (14" WCP)
The range and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of ½ psi (3.5 kPa).
Line pressure testing at ½ psi gauge (14" WCP) or lower
The range must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than ½ psi (3.5 kPa).
INSTALLATION INSTRUCTIONS
Unpack Range
1. Remove shipping materials, tape and film from range.
2. Remove oven racks and parts package from inside oven.
3. Do not remove the shipping base at this time.
4. On Ranges Equipped with Storage Drawers:
Remove the storage drawer. See the “Storage Drawer”
section. Use a ¼" drive ratchet to lower the rear leveling legs
one-half turn. Use a wrench or pliers to lower front leveling
legs one-half turn.
A. Gas supply line
B. Shutoff valve “open” position
C. To range
A
B
C
A. Shipping base
A. ¼" drive ratchet
B. Rear leveling leg
C. Wrench or pliers
D. Front leveling leg
WARNING
Excessive Weight Hazard
Use two or more people to move and install range.
Failure to do so can result in back or other injury.
A
A
B
C
D
7
On Ranges Equipped with Warming Drawers:
On ranges equipped with a warming drawer, the rear legs
cannot be accessed by removing the warming drawer. It will
be necessary to adjust the rear legs from outside the range.
Use wrench or pliers to lower the front and rear leveling legs
one-half turn.
Install Anti-Tip Bracket
Contact a qualified floor covering installer for the best procedure
for drilling mounting holes through your type of floor covering.
Before moving range, slide range onto shipping base, cardboard
or hardboard.
1. Remove template from the anti-tip bracket kit (found inside
the oven cavity) or from the back of this manual.
2. Place template on the floor in cabinet opening so that the left
edge is against cabinet and top edge is against rear wall,
molding or cabinet.
3. Tape template into place.
4. If countertop is not flush with cabinet opening edge, align
template with overhang.
If cabinet opening is wider than that specified in the “Location
Requirements” section, adjust template so range will be
centered in cabinet opening.
5. To mount anti-tip bracket to wood floor, drill two ¹⁄₈" (3.2 mm)
holes at the positions marked on the bracket template.
Remove template from floor.
To mount anti-tip bracket to concrete or ceramic floor, use a
³⁄₁₆" (4.8 mm) masonry drill bit to drill 2 holes at the positions
marked on the bracket template. Remove template from floor.
Tap plastic anchors into holes with a hammer.
6. Align anti-tip bracket holes with holes in floor. Fasten anti-tip
bracket with screws provided.
Depending on the thickness of your flooring, longer screws
may be necessary to anchor the bracket to the subfloor.
Longer screws are available from your local hardware store.
7. Move range close enough to opening to allow for final
electrical connection. Remove shipping base, cardboard or
hardboard from under range.
8. Move range into its final location making sure rear leveling leg
slides into anti-tip bracket.
9. If installing the range in a mobile home, you must secure the
range to the floor. Any method of securing the range is
adequate as long as it conforms to the standards in the
“Location Requirements” section.
10. Continue installing your range using the following installation
instructions.
A. Rear leveling leg
B. Front leveling leg
C. Wrench or pliers
A
B
C
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death
or serious burns to children and adults.
8
Make Gas Connection
Typical rigid pipe connection
A combination of pipe fittings must be used to connect the range
to the existing gas line. Your connections may be different,
according to the supply line type, size and location.
1. Apply pipe-joint compound made for use with LP gas to all
pipe thread connections.
2. Using a pipe wrench to tighten, connect the gas supply to the
range.
Typical flexible connection
1. Apply pipe-joint compound made for use with LP gas to the
smaller thread ends of the flexible connector adapters (see B
and G in following illustration).
2. Attach one adapter to the gas pressure regulator and the
other adapter to the gas shutoff valve. Tighten both adapters.
3. Use a ¹⁵⁄₁₆" combination wrench and channel lock pliers to
attach the flexible connector to the adapters. Check that
connector is not kinked.
Complete Connection
1. Check that the gas pressure regulator shutoff valve is in the
“on” position.
2. Open the manual shutoff valve in the gas supply line. The
valve is open when the handle is parallel to the gas pipe.
3. Test all connections by brushing on an approved
noncorrosive leak-detection solution. If bubbles appear, a
leak is indicated. Correct any leak found.
4. Remove cooktop burner caps and grates from parts
package. Burner caps should be level when properly
positioned. If burner caps are not properly positioned,
surface burners will not light. Place burner grates over
burners and caps.
A. Gas pressure regulator
B. 90° elbow (must have
½" male pipe thread)
C. Nipple
D. Union
E. Black iron pipe
F. Manual gas shutoff valve
G. ½" or ¾" gas pipe
H. Nipple
I. Union
J. 90° elbow
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.
A
B
C
D
E
F
G
H
I
J
A. Gas pressure regulator
B. Use pipe-joint compound.
C. Adapter (must have ½" male
pipe thread)
D. Flexible connector
E. Manual gas shutoff valve
F. ½" or ¾" gas pipe
G. Use pipe-joint compound.
H. Adapter
A. Gas pressure regulator shutoff valve
A. Closed valve
B. Open valve
A. Burner base
B. Burner cap
C. Burner grate
A
B
C
D
E
FG
H
A
A
B
C
A
B
9
5. Plug into a grounded 3 prong outlet.
Verify Anti-Tip Bracket Location
1. On models with a storage drawer, remove the storage drawer.
See “Storage Drawer” section.
On models with a warming drawer, the rear leg cannot be
seen by removing the warming drawer. It will be necessary to
view the rear foot from outside the range.
2. To check that the anti-tip bracket is installed, use a flashlight
and look underneath the bottom of the range.
■ Look for the anti-tip bracket securely attached to floor.
■ Slide range back so rear range foot is under anti-tip
bracket.
Level Range
1. Place a rack in oven.
2. Place level on rack and check levelness of range, first side to
side; then front to back.
3. If range is not level, pull range forward until rear leveling leg is
removed from the anti-tip bracket.
On Ranges Equipped with Storage Drawers:
Use a ¼" drive ratchet, wrench or pliers to adjust leveling legs
up or down until the range is level. Push range back into
position. Check that rear leveling leg is engaged in the anti-tip
bracket.
On Ranges Equipped with Warming Drawers:
Use a wrench or pliers to adjust leveling legs up or down until
the range is level. Push range back into position. Check that
rear leveling leg is engaged in the anti-tip bracket.
NOTE: Range must be level for satisfactory baking
performance.
Electronic Ignition System
Initial lighting and gas flame adjustments
Cooktop and oven burners use electronic igniters in place of
standing pilots. When the cooktop control knob is turned to the
“LITE” position, the system creates a spark to light the burner.
This sparking continues, as long as the control knob is turned to
“LITE.”
When the oven control is turned to the desired setting, sparking
occurs and ignites the gas.
Check Operation of Cooktop Burners
Standard Surface Burners
Push in and turn each control knob to the “LITE” position.
The flame should light within 4 seconds. The first time a burner is
lit, it may take longer than 4 seconds to light because of air in the
gas line.
If burners do not light properly:
■ Turn cooktop control knob to the “OFF” position.
■ Check that the range is plugged in. Check that the circuit
breaker has not tripped or the household fuse has not blown.
■ Check that the gas shutoff valves are set to the “open”
position.
■ Check that burner caps are properly positioned on burner
bases.
Repeat start-up. If a burner does not light at this point, turn the
control knobs to “Off” and contact your dealer or authorized
service company for assistance.
Adjust Flame Height
Adjust the height of top burner flames. The cooktop “low” burner
flame should be a steady blue flame approximately ¼" (0.64 cm)
high.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can result in death,
fire, or electrical shock.
WARNING
A. Low flame
B. High flame
A
B
10
To adjust standard burner:
The flame can be adjusted using the adjustment screw in the
center of the valve stem. The valve stem is located directly
underneath the control knob.
If the “low” flame needs to be adjusted:
1. Light 1 burner and turn to lowest setting.
2. Remove the control knob.
Hold the knob stem with a pair of pliers. Use a small flat-
blade screwdriver to turn the screw located in the center of
the control knob stem until the flame is the proper size.
3. Replace the control knob.
4. Test the flame by turning the control from “LO” to “HI,”
checking the flame at each setting.
5. Repeat above steps for each burner.
Check Operation of Oven Bake Burner
1. Remove the oven rack.
2. To remove the oven bottom: Remove 2 screws at the rear of
the oven bottom. Lift the rear of the oven bottom up and back
until the front of the panel is away from the front frame.
Remove from oven and place on a covered surface.
3. You can check the burner flame by removing the flame
spreader or by using a mirror.
Remove flame spreader:
Remove 2 screws from the front tabs of the flame spreader.
Lift front of the flame spreader and pull forward to remove
tabs from rear of oven.
Using a mirror:
Insert a mirror to one side of the burner. Look into the mirror
to check flame.
4. Push the BAKE pad.
5. Press the START pad.
The oven bake burner should light within 8 seconds. Under
certain conditions it may take the burner up to 50 to 60 seconds
to light.
Electronic igniters are used to light the bake and broil burners.
Refer to the Use and Care Guide for proper operation of the oven
controls.
Adjust Oven Bake Burner Flame (if needed)
1. On models with a warming drawer, remove access cover
plate (1 screw) located at the back of the warming drawer
compartment.
2. Check the oven bake burner for proper flame.
This flame should have a ½" (1.3 cm) long inner cone of
bluish-green, with an outer mantle of dark blue, and should
be clean and soft in character. No yellow tips, blowing or
lifting of flame should occur.
3. If the oven bake flame needs to be adjusted, locate the air
shutter near the center rear of the range. Loosen the locking
screw and rotate the air shutter until the proper flame
appears. Tighten locking screw.
4. Push CANCEL/OFF when finished.
5. Reinstall flame spreader and oven bake burner cover.
A. Control knob stem
B. Screwdriver
C. Pliers
A. Screws
A
B
C
A
A. Mirror
B. Flame spreader
C. Flame reflection
D. 2 screws
A. Locking screw
B. Air shutter
A
B
C
D
A
B
11
Check Operation of Oven Broil Burner
1. Close the oven door.
2. Press the BROIL pad.
3. Press the START pad.
The oven burner should light within 8 seconds. Under certain
conditions it may take the burner up to 50 to 60 seconds to light.
Refer to the Use and Care Guide for proper operation of the oven
controls.
Adjust Oven Broil Burner Flame (if needed)
Look through oven window to check broil burner for proper
flame. This flame should have a ½" (1.3 cm) long inner cone of
bluish-green, with an outer mantle of dark blue, and should be
clean and soft in character. No yellow tips, blowing or lifting of
flame should be present.
If flame needs to be adjusted:
1. Loosen the lock screw on the air shutter located at the rear of
the broil burner.
2. Adjust the air shutter as needed.
3. Tighten lock screw.
4. Press CANCEL/OFF when finished.
Warming Drawer
(on some models)
Remove all items from inside the warming drawer, and allow the
range to cool completely before attempting to remove the drawer.
To Remove:
1. Open drawer to its fully open position.
2. Locate the black triangle-shaped tabs on both sides of the
drawer.
3. Press the tab down on the right side, and lift tab up on the left
side at the same time, then pull drawer out another inch.
4. Holding the drawer by its sides, slowly pull it all the way out.
To Replace:
1. Align the drawer glides with the receiving guides.
2. Push drawer in all the way.
3. Gently open and close the drawer to ensure it is seated
properly on the slides.
Storage Drawer
(on some models)
The storage drawer can be removed. Before removing, check
that the storage drawer is cool and empty. A flat-blade
screwdriver will be needed for removal.
To Remove:
1. Pull the storage drawer forward to the drawer stop. Push the
drawer back approximately 1" (2.5 cm).
It will be necessary to disengage the storage drawer one side
at a time.
2. Insert a flat-blade screwdriver through the opening in the side
of the storage drawer, placing the screwdriver tip on the
outside of the drawer clip.
A. Lock screw
B. Air shutter
A. Tab
A
B
A
A. Drawer clip
A
12
3. Depress the drawer clip by pressing the screwdriver handle
toward the side of the storage drawer.
4. Gently pull forward on the storage drawer until the depressed
clip clears the drawer glide.
5. Repeat steps 2-4 for the other side of the storage drawer.
6. Lift up the back of the storage drawer and remove.
To Replace:
1. Lift up the back of the storage drawer and place it inside the
range in its fully forward position.
2. Lift up the front of the storage drawer to a level position.
3. Slowly push the storage drawer into the range until the
drawer side rails engage with the gap in the drawer glides.
4. Once the storage drawer is fully engaged on both sides, slide
the drawer back into the closed position.
NOTE: When you are removing and replacing the storage
drawer, a slight push may be needed to move the drawer
stop notch past the drawer glides.
Oven Door
For normal range use, it is not suggested to remove the oven
door. However, if removal is necessary, make sure the oven is off
and cool. Then, follow these instructions. The oven door is heavy.
To Remove:
1. Open oven door all the way.
2. Pinch the hinge latch between two fingers and pull forward.
Repeat on other side of oven door.
3. Close the oven door as far as it will shut.
4. Lift the oven door while holding both sides.
Continue to push the oven door closed and pull it away from
the oven door frame.
To Replace:
1. Insert both hanger arms into the door.
2. Open the oven door.
You should hear a “click” as the door is set into place.
3. Move the hinge levers back to the locked position. Check
that the door is free to open and close. If it is not, repeat the
removal and installation procedures.
Complete Installation
1. Check that all parts are now installed. If there is an extra part,
go back through the steps to see which step was skipped.
2. Check that you have all of your tools.
3. Dispose of/recycle all packaging materials.
4. Check that the range is level. See “Level Range.”
5. Use a mild solution of liquid household cleaner and warm
water to remove waxy residue caused by shipping material.
Dry thoroughly with a soft cloth. For more information, see
the “Range Care” section of the Use and Care Guide.
6. Read the Use and Care Guide.
7. Turn on surface burners and oven. See the Use and Care
Guide for specific instruction on range operation.
If range does not operate, check the following:
■ Household fuse is intact and tight, or circuit breaker has not
tripped.
■ Range is plugged into a grounded 3 prong outlet.
■ Electrical supply is connected.
■ See “Troubleshooting” in the Use and Care Guide.
8. When the range has been on for 5 minutes, check for heat. If
the range is cold, turn off the range and check that the gas
supply line shutoff valve is open.
■ If the gas supply line shutoff valve is closed, open it, then
repeat the 5-minute test as outlined above.
■ If the gas supply line shutoff valve is open, press the
CANCEL button on the oven control panel and contact a
qualified technician.
If you need Assistance or Service:
Please reference the “Assistance or Service” section of the Use
and Care Guide or contact the dealer from whom you purchased
your range.
A. Drawer clip - view from outside of storage drawer
A. Engage drawer glide.
A. Hinge latch
A
A
A
13
GAS CONVERSIONS
Gas conversions from Natural gas to LP gas or from LP gas to
Natural gas must be done by a qualified installer.
LP Gas Conversion
1. Turn the manual shutoff valve to the closed position.
2. Unplug range or disconnect power.
To Convert Gas Pressure Regulator (Natural Gas to
LP Gas)
1. Remove storage drawer or warming drawer. See “Storage
Drawer” or “Warming Drawer” section.
2. Locate gas pressure regulator at rear of storage or warming
drawer compartment.
NOTE: On models with a warming drawer, an access cover
must be removed to access the gas pressure regulator.
IMPORTANT: Do not remove the gas pressure regulator.
3. Remove plastic cover from gas pressure regulator cap.
4. Turn gas pressure regulator cap counterclockwise with a
⁵⁄₈" combination wrench to remove.
NOTE: Do not remove the spring beneath the cap.
5. Turn over the gas pressure regulator cap and reinstall on
regulator so that the hollow end faces out and the marking
“
!LP” is facing the direction shown in the above drawing.
6. Replace plastic cover over gas pressure regulator cap.
A. To range
B. Manual shutoff valve “closed” position
C.Gas supply line
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death
or serious burns to children and adults.
A
B
C
A. Gas pressure regulator
A. Plastic cover
B. Gas pressure regulator cap with solid end facing out
C. Gas pressure regulator cap with hollow end facing out
D. Washer
E. Gas pressure regulator cap
A
A
B
C
D
Side view before
Side view after
E
NG
LP
NG
LP
14
To Convert Surface Burners (Natural Gas to LP Gas)
1. Remove burner cap.
2. Using a Phillips or Quadrex
®
screwdriver, remove the burner
base.
NOTE: Reinstall one of the screws through the range cooktop
to hold the orifice spud holder in place while removing and
replacing the orifice spuds.
3. Apply masking tape to the end of a 7 mm (⁹⁄₃₂") nut driver to
help hold the gas orifice spud in the nut driver while changing
it. Press nut driver down onto the gas orifice spud and
remove by turning it counterclockwise and lifting out. Set gas
orifice spud aside.
4. Remove the cardboard orifice spud holder located on the
back of the range near the gas inlet. Gas orifice spuds are
stamped with a number, marked with 1 color dot, and have a
groove in the hex area. Replace the Natural gas orifice spud
with the correct LP gas orifice spud.
Refer to the following chart for correct LP gas orifice spud
placement.
LP Gas Orifice Spud Chart for Surface Burners
NOTE: Refer to the Model Number and Serial Number Plate
located on the oven frame behind the top left side of the oven
door for proper sizing of spuds for each burner location.
5. Place Natural gas orifice spuds in the cardboard orifice spud
holder.
6. Replace the burner base using both screw.
7. Replace burner cap.
8. Repeat steps 1-7 for the remaining burners.
To Convert Oven Bake Burner (Natural Gas to LP Gas)
1. Remove the oven racks.
2. Remove 2 screws at the rear of the oven bottom.
3. Lift the rear of the oven bottom up and back until the front of
the panel is away from the front frame. Remove from oven
and set it aside on a covered surface.
4. Remove 2 screws from the front tabs of the flame spreader.
Lift front of the flame spreader and pull forward to remove
tabs from rear of oven and set it aside on a covered surface.
5. Remove 2 screws from the bake burner.
A. Igniter electrode
B. Gas tube opening
C. Burner cap
D. Burner base
A. Orifice spud
B. Orifice spud holder
C. Screw
D. Spark electrode
A. LP groove
A
B
C
D
B
A
C
D
A
Burner Rating Color Size ID Number
14,000 BTU
11,000 BTU
8,000 BTU
5,000 BTU
Yellow/Orange
Yel low /Brown
Yellow/Black
Yel low /Wh ite
1.07 mm
0.99 mm
0.85 mm
0.70 mm
L107
L99
L85
L70
A. Screws
B. Oven bottom
A. Screws
B. Flame spreader
A
A
B
15
6. Slide the front of the bake burner to the side to remove tab
from front of oven. Lift the back of the bake burner off the
oven orifice, disconnect the igniter wire, and set the bake
burner aside on a covered surface.
7. Use a ³⁄₈" nut driver or combination wrench and turn the
Natural gas bake burner orifice spud counterclockwise to
remove. The spud will be stamped with a “47” or “49”.
8. Replace the “47” spud with a “56” spud or replace the “49”
spud with a “57” spud. Install the LP gas bake burner orifice
spud, turning it clockwise until snug.
IMPORTANT: Do not overtighten.
9. Connect the igniter wire to the bake burner, position the back
of the bake burner over the oven orifice, and slide the tab on
front of the bake burner into the front of the oven.
10. Reattach the bake burner with 2 screws.
11. Insert the tabs on the rear of the flame spreader into the rear
of the oven.
12. Reattach the front tabs of the flame spreader to the oven with
2 screws.
13. Position the front of the oven bottom panel toward the front
frame and lower the rear of the oven bottom panel into the
oven.
14. Reattach the oven bottom panel with 2 screws.
To Convert Oven Broil Burner (Natural Gas to LP Gas)
1. Remove the screw from the broil burner.
2. Remove the broil burner from the broil burner orifice hood.
NOTE: The broil burner will hang in the back of the oven while
changing the orifice hood.
3. Use a ³⁄₈" combination wrench and turn the Natural gas broil
burner orifice hood counterclockwise to remove. The hood
will be stamped with a “155” or “53.”
4. Replace the “155” hood with a “100” hood or replace the
“53” hood with a “090” hood. Install the LP gas broiler burner
orifice hood, turning it clockwise until snug.
IMPORTANT: Do not overtighten.
5. Place the broil burner on the broil burner orifice hood and
insert the broil burner ceramic igniter in the hole in the rear of
the oven.
6. Position the broil burner against the top of the oven and
attach it with 2 screws.
7. Replace storage drawer or warming drawer. See “Storage
Drawer” or “Warming Drawer” section.
8. Replace the oven door if it has been removed. See the “Oven
Door” section.
9. Replace the oven racks.
A. Screws
B. Bake burner
A. Orifice spud
AA
B
A
A. Broil burner
B. Screws
C. Orifice hood
A. Orifice hood
B
C
A
x.xx
A
16
Complete Installation (Natural Gas to LP Gas)
1. Refer to the “Make Gas Connection” section for properly
connecting the range to the gas supply.
2. Refer to the “Electronic Ignition System” section for proper
burner ignition, operation, and burner flame adjustments.
IMPORTANT: You may have to adjust the “LO” setting for
each cooktop burner.
Checking for proper cooktop, bake and broil burner flame is
very important. The small inner cone should have a very
distinct blue flame ¼" (0.64 cm) to ½" (1.3 cm) long. The
outer cone is not as distinct as the inner cone. LP gas flames
have a slightly yellow tip.
3. Refer to “Complete Installation” in the “Installation
Instructions” section of this manual to complete this
procedure.
Natural Gas Conversion
1. Turn the manual shutoff valve to the closed position.
2. Unplug range or disconnect power.
To Convert Gas Pressure Regulator (LP Gas to
Natural Gas)
1. Remove storage drawer or warming drawer. See “Storage
Drawer” or “Warming Drawer” section.
2. Locate gas pressure regulator at rear of storage or warming
drawer compartment.
NOTE: On models with a warming drawer, an access cover
must be removed to access the gas pressure regulator.
IMPORTANT: Do not remove the gas pressure regulator.
3. Remove plastic cover from gas pressure regulator cap.
4. Turn gas pressure regulator cap counterclockwise with a
⁵⁄₈" combination wrench to remove.
NOTE: Do not remove the spring beneath the cap.
5. Turn over the gas pressure regulator cap and reinstall on
regulator so that the solid end faces out and the marking
“
! NG” is facing the direction shown in the above drawing.
6. Replace plastic cover over gas pressure regulator cap.
To Convert Surface Burners (LP Gas to Natural Gas)
1. Remove burner cap.
2. Using a Phillips or Quadrex
®
screwdriver, remove the burner
base.
NOTE: Reinstall one of the screws through the range cooktop
to hold the orifice spud holder in place while removing and
replacing the orifice spuds.
A. To range
B. Manual shutoff valve “closed” position
C. Gas supply line
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death
or serious burns to children and adults.
A
B
C
A. Gas pressure regulator
A. Plastic cover
B. Gas pressure regulator cap with hollow end facing out
C. Gas pressure regulator cap with solid end facing out
D. Washer
E. Gas pressure regulator cap
A
A
B
C
D
Side view before
Side view after
E
NG
LP
LP
NG
17
3. Apply masking tape to the end of a 7 mm (⁹⁄₃₂") nut driver to
help hold the gas orifice spud in the nut driver while changing
it. Press nut driver down onto the gas orifice spud and
remove by turning it counterclockwise and lifting out. Set gas
orifice spud aside.
4. Gas orifice spuds are stamped with a number on the side.
Replace the LP gas orifice spud with the correct Natural gas
orifice spud.
Refer to the following chart for the correct Natural gas orifice
spud placement.
Natural Gas Orifice Spud Chart
NOTE: Refer to the Model Number and Serial Number Plate
located on the oven frame behind the top left side of the oven
door for proper sizing of spuds for each burner location.
5. Place LP gas orifice spuds in plastic parts bag for future use
and keep with package containing literature.
6. Replace the burner base using both screws.
7. Replace burner cap.
8. Repeat steps 1-7 for the remaining burners.
To Convert Oven Bake Burner (LP Gas to Natural Gas)
1. Remove the oven racks.
2. Remove 2 screws at the rear of the oven bottom.
3. Lift the rear of the oven bottom up and back until the front of
the panel is away from the front frame. Remove from oven
and set it aside on a covered surface.
4. Remove 2 screws from the front tabs of the flame spreader.
Lift front of the flame spreader and pull forward to remove
tabs from rear of oven and set it aside on a covered surface.
5. Remove 2 screws from the bake burner.
6. Slide the front of the bake burner to the side to remove tab
from front of oven. Lift the back of the bake burner off the
oven orifice, disconnect the igniter wire, and set the bake
burner aside on a covered surface.
7. Use a ³⁄₈" nut driver or combination wrench and turn the LP
gas bake burner orifice spud counterclockwise to remove.
The spud will be stamped with a “56” or a “57.”
A. Orifice spud
B. Orifice spud holder
C. Screw
D. Spark electrode
A. Stamped number
Burner Rating Color Size ID
Number
17,000 BTU
15,000/15,500 BTU
14,200 BTU
13,000/13,500 BTU
12,000/12,500 BTU
9,500 BTU
8,000 BTU
5,000 BTU
Red/Magenta
Red/Black
Red/Orange
Red/Blue
Red/Yellow
Red/Brown
Red/White
Red/Brass
2.10 mm
2.00 mm
1.90 mm
1.85 mm
1.80 mm
1.55 mm
1.40 mm
1.10 mm
N210
N200
N190
N185
N180
N155
N140
N110
B
A
C
D
XXX
A. Screws
B. Oven bottom
A. Screws
B. Flame spreader
A. Screws
B. Bake burner
A
A
B
AA
B
18
8. Replace the “56” spud with a “47” spud or replace the “57”
spud with a “49” spud. Install the Natural gas bake burner
orifice spud, turning it clockwise until snug.
IMPORTANT: Do not overtighten.
9. Connect the igniter wire to the bake burner, position the back
of the bake burner over the oven orifice, and slide the tab on
front of the bake burner into the front of the oven.
10. Reattach the bake burner with 2 screws.
11. Insert the tabs on the rear of the flame spreader into the rear
of the oven.
12. Reattach the front tabs of the flame spreader to the oven with
2 screws.
13. Position the front of the oven bottom panel toward the front
frame and lower the rear of the oven bottom panel into the
oven.
14. Reattach the oven bottom panel with 2 screws.
To Convert Oven Broil Burner (LP Gas to Natural Gas)
1. Remove the screw from the broil burner.
2. Remove the broil burner from the broil burner orifice hood.
NOTE: The broil burner will hang in the back of the oven while
changing the orifice hood.
3. Use a ³⁄₈" combination wrench and turn the LP gas broil
burner orifice hood counterclockwise to remove. The hood
will be stamped with a “100” or “090.”
4. Replace the “100” hood with a “155” hood or replace the
“090” hood with a “53” hood. Install the Natural gas broiler
burner orifice hood, turning it clockwise until snug.
IMPORTANT: Do not overtighten.
5. Place the broil burner on the broil burner orifice hood and
insert the broil burner ceramic igniter in the hole in the rear of
the oven.
6. Position the broil burner against the top of the oven and
attach it with 2 screws.
7. Replace storage drawer or warming drawer. See “Storage
Drawer” or “Warming Drawer” section.
8. Replace the oven door. See the “Oven Door” section.
9. Replace the oven racks.
Complete Installation (LP Gas to Natural Gas)
1. Refer to the “Make Gas Connection” section for properly
connecting the range to the gas supply.
2. Refer to the “Electronic Ignition System” section for proper
burner ignition, operation, and burner flame adjustments.
IMPORTANT: You may have to adjust the “LO” setting for
each cooktop burner.
Checking for proper cooktop, bake and broil burner flame is
very important. Natural gas flames do not have yellow tips.
3. Refer to “Complete Installation” in the “Installation
Instructions” section of this manual to complete this
procedure.
A. Orifice spud
A. Broil burner
B. Screws
C. Orifice hood
A
B
C
A
A. Orifice hood
x.xx
A
19
ANTI-TIP BRACKET TEMPLATE
Cut on dotted lines and place the left edge against the left side cabinet and the top edge against the rear wall.
Left edge
Top edge
W10413012A
© 2011.
All rights reserved.
5/11
Printed in U.S.A.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20

Maytag MGR7775WW Installation Instructions Manual

MGR7775WW
Maytag
Brand
Maytag
Model
MGR7775WW
Category
Ovens
Type
Installation Instructions Manual
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents