Maxon TG SERIES (Horizontal Pump) Parts Manual

Maxon
Brand
Maxon
Model
TG SERIES (Horizontal Pump)
Type
Parts Manual

This manual is also suitable for

11921 Slauson Avenue.
Santa Fe Springs, CA. 90670
(800) 227-4116
MAINTENANCE
MANUAL
C MAXON Lift Corp. 1997
TG-150 LM
TG-20 LM
CONVENTIONAL
LIFTLIFT
LIFTLIFT
LIFT
GAGA
GAGA
GA
TE SERIESTE SERIES
TE SERIESTE SERIES
TE SERIES
M-97-07
REV. -
NOV. 1997
LIFT CORP.
11921 Slauson Ave.
Santa Fe Springs, CA. 90670
CUSTOMER SERVICE:
TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116
FAX: (888) 771-7713
WARRANTY POLICY & PROCEDURE
NOTE: Check with Customer Service for updated versions
of Manuals on an annual basis.
NEW LIFTGATE WARRANTY
Term of Warranty: 2 Years from Date of In-Service
Type of Warranty: Full Parts and Labor
MAXON agrees to replace any components which are found to be defective during the first 2
years of service, and will reimburse for labor based on MAXON’s Liftgate Warranty Flat Rate Labor
Schedule. (Call MAXON Customer Service for a copy).
All claims for warranty must be received within 30 Days of the repair date, and include the
following information:
1. Liftgate Model Number
2. Liftgate Serial Number
3. Detailed Description of Problem
4. Corrective Action Taken, and Date of Repair.
5. Parts used for Repair, Including MAXON Part Number(s).
6. MAXON R.M.A. # and/or Authorization # if applicable (see below).
7. Person contacted at MAXON if applicable.
All warranty repairs must be performed by an authorized MAXON warranty station. For major
repairs, MAXON Customer Service must be notified and an “Authorization Number” obtained. Major
repairs would generally be considered repairs made to the structural assembly of the liftgate and/or
repairs not outlined in the MAXON Liftgate Warranty Flat Rate Schedule.
Major components (i.e. hydraulic pumps, cylinders, valves, or failed structural parts) must be
returned, freight pre-paid, prior to the claim being processed. To ensure timely processing of these
warranty claims, an R.M.A. (Returned Merchandise Authorization) number must be obtained from
MAXON Customer Service prior to the return of any defective part. Defective Parts must be returned
within 60 days of the claim date for consideration to:
MAXON Lift Corp.
16205 Distribution Wa y, Cerritos, CA 90703
Attn: RMA#__
MAXON’s warranty policy does not include the reimbursement for travel time, towing, vehicle
rental, service calls, oil, batteries, defects due to misuse or abuse, or loss of income due to downtime.
Fabrication of parts, which are available from MAXON, are also not covered.
MAXON’s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a
problem.
PURCHASE PART WARRANTY
Term of Warranty: 1 Year from Date of Purchase
Type of Warranty: Part Replacement
MAXON will guarantee all returned genuine replacement parts upon receipt and inspection of
parts and invoice.
Table of Contents
W ARNING.............................................................................................. PAGE 4
PERIODIC MAINTENANCE CHECKLIST ............................................... PAGE 5
DECALS ................................................................................................ PAGE 6
CONTROL SWITCH .............................................................................. PAGE 7
ASSEMBLY DRAWING .......................................................................... PAGE 8
WIRE CONNECTIONS GRAVITY DOWN ............................................. PAGE 11
PUMP ASSEMBLY, GRAVITY DOWN ...................................................PAGE 12
HARNESS & SWITCH ASSY GRAVITY DOWN ....................................PAGE 14
POWER-DOWN SECTION ....................................... PAGE 15
CONTROL SWITCH, POWER DOWN..................................................PAGE 16
252561 HARNESS & SWITCH ASSY. ...................................................PAGE 17
PUMP ASSEMBLY, POWER DOWN ....................................................PAGE 18
WIRE CONNECTIONS POWER DOWN ..............................................PAGE 20
TROUBLE SHOOTING .........................................................................PAGE 21
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 4
1. Read the Maintenance Manual and understand it thoroughly before any maintenance of this
unit is done.
2. Read the YELLOW urgent warning decal on the side of the vehicle close to the unit before
operating.
3. If decals are dirty, clean them. If decals are defaced or missing, replace them. Free replace-
ments are available from the manufacturer. See information at the end of the Warnings
4. Be aware that the safety and location of other people or objects should be considered before
operation of this unit. Stand to one side of platform while operating this unit.
5. Do not stand under, or have any foreign object under the Platform when lowering. Be sure
that the lowering of the Platform and/or Flipover will miss your feet!
6. Keep fingers, hands, arms, legs, and feet clear of moving parts when operating this unit.
7. If during your maintenance procedure, it becomes necessary to ride the platform, keep your
feet and any foreign objects clear of the rear edge of the platform. Otherwise your feet or the
foreign objects could become trapped between the edge of the platform and the vehicle bed.
8. Inspect all Roll Pins monthly, to insure that they are not broken. Replace if broken.
9. Inspect all hydraulic hoses and fittings annually. Check for cracks and deterioration, and
replace if necessary.
10. Disconnect battery when replacing parts or servicing.
11. Do not allow children to ride, play with, or operate this unit.
12. In the event of an emergency while operating the unit, release the toggle switch and the unit
will stop immediately.
13. A properly installed Lift should operate smoothly and the only noise during the operation of
this unit should be from the Pump Unit during the raising of the Platform. Any scraping, grating
or audible indications of rough operation will need investigating. The cause will need resolving
before any further deterioration of performance occurs.
14. Use only Maxon Authorized Parts for replacement. Replacement parts should be ordered
from:
MAXON LIFT CORP. Parts Department
11921 Slauson Ave., Santa Fe Springs, Ca. 90670
Phone: (800) 227-4116
WARNING
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 5
* COLD WEATHER OPERATION
OIL SPECIFICATIONS:
Grade ISO-(32)
Gravity, API - 29.5 Degrees
Pour Point, F- (-54 Degrees)
VISCOSITY:
@ 40 Degrees C - 31.2 cSt
@100 Degrees C - 6.2 cSt
VISCOSITY INDEX - 154 VI
Flash Point, F - 325 Degrees
Visually check the complete unit for excessive wear, worn parts or broken welds.
Check all Hinge Pins for excessive wear or broken welds. For parts replacement, see
the Assembly Breakdown Drawings.
PERIODIC MAINTENANCE CHECKLIST
Check the oil in the Pump Reservoir. The oil should be Grade ISO-(32) Hydraulic
Fluid. *See below for Cold Weather operation.
Check Hoses and Fittings for scuffing and leaks. Replace if necessary.
Check the electrical wiring for worn insulation, and the terminals for corrosion and
secure fit.
Check all bolts for tightness.
Check that all Warning Decals are in place and readable.
Check that all roll pins are properly installed. Replace if necessary.
Inspect the Hook & Chain Assembly for proper operation.
Annually
Quarterly
Six Months
Visually check the Platform Hinge Pins for excessive wear or broken welds. For parts
replacement, see the Assembly Breakdown Drawings.
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 6
DECALS
WARNING
READ CAREFULLY
• Improper operation of this Lift can result in serious personal injury. Do
not operate unless you have been properly instructed and have read, and
are familiar with the operating instructions. If you do not have a copy of
the instructions, please obtain them from your employer, distributor, or
lessor, before you attempt to operate Lift.
• Be certain that the vehicle is properly and securely braked before
using the Lift.
• Always inspect this Lift for maintenance or damage before using it. If
there are signs of improper maintenance, damage to vital parts, or
slippery Platform surface, do not use the Lift until these problems have
been corrected.
• Do not overload the Lift. The load limit is based on evenly distributed
cargo over the entire Platform surface. If you are using a pallet jack, be
sure it can be maneuvered safely. Do not operate a forklift on the
Platform or travel with the platform in an open position at any time.
• Load should be placed in a stable position close to the edge of the
Platform nearest the truck. The heaviest portion of the load should never
be placed beyond the center of the Platform away from the truck.
• Never allow yourself, a helper, or bystander to stand in a position
where a falling load could land on either of you. Also do not allow your’s
or your helper’s feet to be placed under any portion of the lowering Lift.
• If a helper is riding the Platform with you, make sure you are both
doing so safely and that you are not in danger of coming in contact with
any moving or potentially moving obstacles. USE GOOD COMMON
SENSE. If load appears to be unsafe, do not lift or lower it.
MAXON LIFT CORP.
PART NO. 260008
!
!
P/N 250993
THE MAXIMUM CAPACITY OF
THIS LIFT IS
WHEN THE LOAD IS
CENTERED ON THE LOAD
CARRYING PLATFORM
1500 LBS.
P/N 220386
THE MAXIMUM CAPACITY OF
THIS LIFT IS
WHEN THE LOAD IS
CENTERED ON THE LOAD
CARRYING PLATFORM
2000 LBS.
P/N 220387
CACA
CACA
CA
UTION!UTION!
UTION!UTION!
UTION!
DO NOT USE BRAKE FLUID...
USE: No. 10W S.A.E. Motor Oil
Hydraulic Hoist Oil
Type “A” Transmission Fluid
“Fill only when lift is lowered to
ground”
P/N 801358
CACA
CACA
CA
UTION!UTION!
UTION!UTION!
UTION!
STST
STST
ST
AND CLEARAND CLEAR
AND CLEARAND CLEAR
AND CLEAR
P/N 050092
These Decals should be read and completely
understood before operating the unit. They should also
be kept clean and readable at all times. If any decal
should become detached from the vehicle, or defaced,
it must be replaced. Free replacements are available
from: MAXON Lift Corp., Parts Department.
DECAL #050092
DECAL #260008
DECAL #220386
or #220387
Locate DECAL #801358
on Reservoir
Sugessted Decal
Locations
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 7
CONTROL SWITCH
251711
GUARD
250876
SWITCH BOOT
SEAL
226889
SWITCH
051076-105
HARNESS
250916-01
SWITCH & HARNESS
ASSEMBLY
030029
SCREWS
WHT.
GRN.
BLK.
CORNER POST
CORNER POST
251028
CHANNEL
250993
DECAL
When looking at switch from
curb, the white wire should be
on the left, or “Door” side.
Assemble Switch in Mount Bracket as shown. When mounting the bracket
to the Channel, note the location of the white & black wires to ensure proper
wiring to match the “UP & DOWN” Decal.
HARNESS TO PUMP UNIT
BATTERY CABLE
GRN.
WHT.
PUMP UNIT MOTOR SOLENOID
250993
1
2
3
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 8
ASSEMBLY DRAWING
1,1a*
2
3,26*,28*
5,37*
6
7,26*,28*
8
9
10
4,26*,31*,32*
5,37*
11,26*
12
13,26*,
27*,28*
14,26*
12
12
15,25*
16,28*31*
12
12
12
17,26*
18
23
9,29*,
30*
10
21
20
22
19
*
= Not Shown
24,36*
4,26*,
31*,32*
26*
33*,34*,38*
35
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 9
ASSEMBLY DRAWING
(Continued on next page)
METIMETI
METI
METIMETI.YTQ.YTQ
.YTQ
.YTQ.YTQ
TRAPTRAP
TRAP
TRAPTRAP
REBMUN
NOITPIRCSEDNOITPIRCSED
NOITPIRCSED
NOITPIRCSEDNOITPIRCSED
11
1
1111
1
11
10-20616210-206162
10-206162
10-20616210-206162EDIW"08x"63TNEMDLEWMROFTALPEDIW"08x"63TNEMDLEWMROFTALP
EDIW"08x"63TNEMDLEWMROFTALP
EDIW"08x"63TNEMDLEWMROFTALPEDIW"08x"63TNEMDLEWMROFTALP
40-20616240-206162
40-206162
40-20616240-206162EDIW"08x"24TNEMDLEWMROFTALPEDIW"08x"24TNEMDLEWMROFTALP
EDIW"08x"24TNEMDLEWMROFTALP
EDIW"08x"24TNEMDLEWMROFTALPEDIW"08x"24TNEMDLEWMROFTALP
70-20616270-206162
70-206162
70-20616270-206162EDIW"08x"84TNEMDLEWMROFTALPEDIW"08x"84TNEMDLEWMROFTALP
EDIW"08x"84TNEMDLEWMROFTALP
EDIW"08x"84TNEMDLEWMROFTALPEDIW"08x"84TNEMDLEWMROFTALP
20-20616220-206162
20-206162
20-20616220-206162EDIW"68x"63TNEMDLEWMROFTALPEDIW"68x"63TNEMDLEWMROFTALP
EDIW"68x"63TNEMDLEWMROFTALP
EDIW"68x"63TNEMDLEWMROFTALPEDIW"68x"63TNEMDLEWMROFTALP
50-20616250-206162
50-206162
50-20616250-206162EDIW"68x"24TNEMDLEWMROFTALPEDIW"68x"24TNEMDLEWMROFTALP
EDIW"68x"24TNEMDLEWMROFTALP
EDIW"68x"24TNEMDLEWMROFTALPEDIW"68x"24TNEMDLEWMROFTALP
80-20616280-206162
80-206162
80-20616280-206162EDIW"68x"84TNEMDLEWMROFTALPEDIW"68x"84TNEMDLEWMROFTALP
EDIW"68x"84TNEMDLEWMROFTALP
EDIW"68x"84TNEMDLEWMROFTALPEDIW"68x"84TNEMDLEWMROFTALP
30-20616230-206162
30-206162
30-20616230-206162EDIW"29x"63TNEMDLEWMROFTALPEDIW"29x"63TNEMDLEWMROFTALP
EDIW"29x"63TNEMDLEWMROFTALP
EDIW"29x"63TNEMDLEWMROFTALPEDIW"29x"63TNEMDLEWMROFTALP
60-20616260-206162
60-206162
60-20616260-206162EDIW"29x"24TNEMDLEWMROFTALPEDIW"29x"24TNEMDLEWMROFTALP
EDIW"29x"24TNEMDLEWMROFTALP
EDIW"29x"24TNEMDLEWMROFTALPEDIW"29x"24TNEMDLEWMROFTALP
90-20616290-206162
90-206162
90-20616290-206162EDIW"29x"84TNEMDLEWMROFTALPEDIW"29x"84TNEMDLEWMROFTALP
EDIW"29x"84TNEMDLEWMROFTALP
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*a1*a1
*a1
*a1*a111
1
11
20-44935220-449352
20-449352
20-44935220-449352EDIW"08xDEXIF"6,PMAREDIW"08xDEXIF"6,PMAR
EDIW"08xDEXIF"6,PMAR
EDIW"08xDEXIF"6,PMAREDIW"08xDEXIF"6,PMAR
30-44935230-449352
30-449352
30-44935230-449352EDIW"68xDEXIF"6,PMAREDIW"68xDEXIF"6,PMAR
EDIW"68xDEXIF"6,PMAR
EDIW"68xDEXIF"6,PMAREDIW"68xDEXIF"6,PMAR
50-44935250-449352
50-449352
50-44935250-449352EDIW"08xDEXIF"21,PMAREDIW"08xDEXIF"21,PMAR
EDIW"08xDEXIF"21,PMAR
EDIW"08xDEXIF"21,PMAREDIW"08xDEXIF"21,PMAR
60-44935260-449352
60-449352
60-44935260-449352EDIW"68xDEXIF"21,PMAREDIW"68xDEXIF"21,PMAR
EDIW"68xDEXIF"21,PMAR
EDIW"68xDEXIF"21,PMAREDIW"68xDEXIF"21,PMAR
038352038352
038352
038352038352EDIW"08xPOTSTRACELGNIS,PMAREDIW"08xPOTSTRACELGNIS,PMAR
EDIW"08xPOTSTRACELGNIS,PMAR
EDIW"08xPOTSTRACELGNIS,PMAREDIW"08xPOTSTRACELGNIS,PMAR
10-03835210-038352
10-038352
10-03835210-038352EDIW"68xPOTSTRACELGNIS,PMAREDIW"68xPOTSTRACELGNIS,PMAR
EDIW"68xPOTSTRACELGNIS,PMAR
EDIW"68xPOTSTRACELGNIS,PMAREDIW"68xPOTSTRACELGNIS,PMAR
098352098352
098352
098352098352EDIW"08xPOTSTRACLAUD,PMAREDIW"08xPOTSTRACLAUD,PMAR
EDIW"08xPOTSTRACLAUD,PMAR
EDIW"08xPOTSTRACLAUD,PMAREDIW"08xPOTSTRACLAUD,PMAR
10-09835210-098352
10-098352
10-09835210-098352EDIW"68xPOTSTRACLAUD,PMAREDIW"68xPOTSTRACLAUD,PMAR
EDIW"68xPOTSTRACLAUD,PMAR
EDIW"68xPOTSTRACLAUD,PMAREDIW"68xPOTSTRACLAUD,PMAR
22
2
2211
1
11586252586252
586252
586252586252GNOL"57.31x.AID"1,NIPGNOL"57.31x.AID"1,NIP
GNOL"57.31x.AID"1,NIP
GNOL"57.31x.AID"1,NIPGNOL"57.31x.AID"1,NIP
33
3
3311
1
1110-57625210-576252
10-576252
10-57625210-576252.H.LTNEMDLEWMRALELLARAP.H.LTNEMDLEWMRALELLARAP
.H.LTNEMDLEWMRALELLARAP
.H.LTNEMDLEWMRALELLARAP.H.LTNEMDLEWMRALELLARAP
44
4
4422
2
22285162285162
285162
285162285162TNEMDLEWRESOLCMROFTALP,MRATNEMDLEWRESOLCMROFTALP,MRA
TNEMDLEWRESOLCMROFTALP,MRA
TNEMDLEWRESOLCMROFTALP,MRATNEMDLEWRESOLCMROFTALP,MRA
55
5
5522
2
2210-69816210-698162
10-698162
10-69816210-698162GNOL"10.4xAID"1,TNEMDLEWNIPGNOL"10.4xAID"1,TNEMDLEWNIP
GNOL"10.4xAID"1,TNEMDLEWNIP
GNOL"10.4xAID"1,TNEMDLEWNIPGNOL"10.4xAID"1,TNEMDLEWNIP
66
6
6611
1
11038062038062
038062
038062038062GNOL"52.7x.AID"1,NIPGNOL"52.7x.AID"1,NIP
GNOL"52.7x.AID"1,NIP
GNOL"52.7x.AID"1,NIPGNOL"52.7x.AID"1,NIP
77
7
7711
1
1120-57625220-576252
20-576252
20-57625220-576252.H.RTNEMDLEWMRALELLARAP.H.RTNEMDLEWMRALELLARAP
.H.RTNEMDLEWMRALELLARAP
.H.RTNEMDLEWMRALELLARAP.H.RTNEMDLEWMRALELLARAP
88
8
8811
1
11329062329062
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.H.RTNEMDLEWTSUJDAGNIHSUP,MRA.H.RTNEMDLEWTSUJDAGNIHSUP,MRA
99
9
9922
2
22795162795162
795162
795162795162TNEMDLEWGNIHSUB&TLOBTNEMDLEWGNIHSUB&TLOB
TNEMDLEWGNIHSUB&TLOB
TNEMDLEWGNIHSUB&TLOBTNEMDLEWGNIHSUB&TLOB
0101
01
010122
2
2210-65416210-654162
10-654162
10-65416210-654162GNOL"58.6xAID"1,TNEMDLEWNIPGNOL"58.6xAID"1,TNEMDLEWNIP
GNOL"58.6xAID"1,TNEMDLEWNIP
GNOL"58.6xAID"1,TNEMDLEWNIPGNOL"58.6xAID"1,TNEMDLEWNIP
1111
11
111111
1
1120-51806220-518062
20-518062
20-51806220-518062.H.R,TNEMDLEWELKCAHS.H.R,TNEMDLEWELKCAHS
.H.R,TNEMDLEWELKCAHS
.H.R,TNEMDLEWELKCAHS.H.R,TNEMDLEWELKCAHS
2121
21
212166
6
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 10
ASSEMBLY DRAWING
METIMETI
METI
METIMETI.YTQ.YTQ
.YTQ
.YTQ.YTQREBMUNTRAPREBMUNTRAP
REBMUNTRAP
REBMUNTRAPREBMUNTRAPNOITPIRCSEDNOITPIRCSED
NOITPIRCSED
NOITPIRCSEDNOITPIRCSED
3131
31
313111
1
1110-63706210-637062
10-637062
10-63706210-637062)02/21/051-GT(TNEMDLEWEMARFTFIL)02/21/051-GT(TNEMDLEWEMARFTFIL
)02/21/051-GT(TNEMDLEWEMARFTFIL
)02/21/051-GT(TNEMDLEWEMARFTFIL)02/21/051-GT(TNEMDLEWEMARFTFIL
4141
41
414111
1
1110-33706210-337062
10-337062
10-33706210-337062)02/051-GT(TNEMDLEWEMARFNIAM)02/051-GT(TNEMDLEWEMARFNIAM
)02/051-GT(TNEMDLEWEMARFNIAM
)02/051-GT(TNEMDLEWEMARFNIAM)02/051-GT(TNEMDLEWEMARFNIAM
5151
51
515122
2
22598162598162
598162
598162598162GNOL"21.5x.AID"1,NIPGNOL"21.5x.AID"1,NIP
GNOL"21.5x.AID"1,NIP
GNOL"21.5x.AID"1,NIPGNOL"21.5x.AID"1,NIP
6161
61
616111
1
11
273062273062
273062
273062273062)051-GT(DOR"52.1x01x3,REDNILYC)051-GT(DOR"52.1x01x3,REDNILYC
)051-GT(DOR"52.1x01x3,REDNILYC
)051-GT(DOR"52.1x01x3,REDNILYC)051-GT(DOR"52.1x01x3,REDNILYC
293062293062
293062
293062293062)02-GT(DOR"52.1x01x5.3,REDNILYC)02-GT(DOR"52.1x01x5.3,REDNILYC
)02-GT(DOR"52.1x01x5.3,REDNILYC
)02-GT(DOR"52.1x01x5.3,REDNILYC)02-GT(DOR"52.1x01x5.3,REDNILYC
7171
71
717111
1
1110-51806210-518062
10-518062
10-51806210-518062.H.L,TNEMDLEWELKCAHS.H.L,TNEMDLEWELKCAHS
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.H.L,TNEMDLEWELKCAHS.H.L,TNEMDLEWELKCAHS
8181
81
818111
1
11822262822262
822262
822262822262LC52.116x2/1NOISROT,GNIRPSLC52.116x2/1NOISROT,GNIRPS
LC52.116x2/1NOISROT,GNIRPS
LC52.116x2/1NOISROT,GNIRPSLC52.116x2/1NOISROT,GNIRPS
9191
91
919122
2
22740009740009
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.GL"4/3x"2/1,TLOBREDLUOHS
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0202
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020222
2
22045040045040
045040
045040045040CNU81-61/5,NOLYN,TUNCNU81-61/5,NOLYN,TUN
CNU81-61/5,NOLYN,TUN
CNU81-61/5,NOLYN,TUNCNU81-61/5,NOLYN,TUN
1212
12
121222
2
22
454162454162
454162
454162454162.GL"8/5xAID"2/1EVEELS,RECAPS.GL"8/5xAID"2/1EVEELS,RECAPS
.GL"8/5xAID"2/1EVEELS,RECAPS
.GL"8/5xAID"2/1EVEELS,RECAPS.GL"8/5xAID"2/1EVEELS,RECAPS
554162554162
554162
554162554162.GL"2/1xAID"4/3,LEVART,RELLOR.GL"2/1xAID"4/3,LEVART,RELLOR
.GL"2/1xAID"4/3,LEVART,RELLOR
.GL"2/1xAID"4/3,LEVART,RELLOR.GL"2/1xAID"4/3,LEVART,RELLOR
2222
22
222222
2
2240-72150940-721509
40-721509
40-72150940-7215098/5x8/3,EBUL-FLES,GNIRAEB8/5x8/3,EBUL-FLES,GNIRAEB
8/5x8/3,EBUL-FLES,GNIRAEB
8/5x8/3,EBUL-FLES,GNIRAEB8/5x8/3,EBUL-FLES,GNIRAEB
3232
32
323211
1
1110-32906210-329062
10-329062
10-32906210-329062.H.LTNEMDLEW.TSUJDAGNIHSUP,MRA.H.LTNEMDLEW.TSUJDAGNIHSUP,MRA
.H.LTNEMDLEW.TSUJDAGNIHSUP,MRA
.H.LTNEMDLEW.TSUJDAGNIHSUP,MRA.H.LTNEMDLEW.TSUJDAGNIHSUP,MRA
4242
42
424222
2
2220-82520220-825202
20-825202
20-82520220-8252021x061.NOISROT,GNIRPS1x061.NOISROT,GNIRPS
1x061.NOISROT,GNIRPS
1x061.NOISROT,GNIRPS1x061.NOISROT,GNIRPS
*52*52
*52
*52*5222
2
22951030951030
951030
9510309510302x61/3,NIPRETTOC2x61/3,NIPRETTOC
2x61/3,NIPRETTOC
2x61/3,NIPRETTOC2x61/3,NIPRETTOC
*62*62
*62
*62*624141
41
4141614122614122
614122
614122614122CNIZ"2x"8/3LLOR,NIPCNIZ"2x"8/3LLOR,NIP
CNIZ"2x"8/3LLOR,NIP
CNIZ"2x"8/3LLOR,NIPCNIZ"2x"8/3LLOR,NIP
*72*72
*72
*72*7222
2
22794122794122
794122
794122794122CNIZ"2/1-1x"8/3LLOR,NIPCNIZ"2/1-1x"8/3LLOR,NIP
CNIZ"2/1-1x"8/3LLOR,NIP
CNIZ"2/1-1x"8/3LLOR,NIPCNIZ"2/1-1x"8/3LLOR,NIP
*82*82
*82
*82*8277
7
7730-61906230-619062
30-619062
30-61906230-619062GNOL"2x"1EBULFLES,GNIRAEBGNOL"2x"1EBULFLES,GNIRAEB
GNOL"2x"1EBULFLES,GNIRAEB
GNOL"2x"1EBULFLES,GNIRAEBGNOL"2x"1EBULFLES,GNIRAEB
*92*92
*92
*92*9222
2
2220-61906220-619062
20-619062
20-61906220-619062GNOL"2/1-1x"1EBULFLES,GNIRAEBGNOL"2/1-1x"1EBULFLES,GNIRAEB
GNOL"2/1-1x"1EBULFLES,GNIRAEB
GNOL"2/1-1x"1EBULFLES,GNIRAEBGNOL"2/1-1x"1EBULFLES,GNIRAEB
*03*03
*03
*03*0322
2
2210-61906210-619062
10-619062
10-61906210-619062GNOL"4/1-1x"1EBULFLES,GNIRAEBGNOL"4/1-1x"1EBULFLES,GNIRAEB
GNOL"4/1-1x"1EBULFLES,GNIRAEB
GNOL"4/1-1x"1EBULFLES,GNIRAEBGNOL"4/1-1x"1EBULFLES,GNIRAEB
*13*13
*13
*13*1333
3
3360-61906260-619062
60-619062
60-61906260-619062GNOL"1x"1EBULFLES,GNIRAEBGNOL"1x"1EBULFLES,GNIRAEB
GNOL"1x"1EBULFLES,GNIRAEB
GNOL"1x"1EBULFLES,GNIRAEBGNOL"1x"1EBULFLES,GNIRAEB
*23*23
*23
*23*2322
2
2270-61906270-619062
70-619062
70-61906270-619062GNOL"2/1x"1EBULFLES,GNIRAEBGNOL"2/1x"1EBULFLES,GNIRAEB
GNOL"2/1x"1EBULFLES,GNIRAEB
GNOL"2/1x"1EBULFLES,GNIRAEBGNOL"2/1x"1EBULFLES,GNIRAEB
*33*33
*33
*33*3322
2
2210-71906210-719062
10-719062
10-71906210-719062GNOL"4/3x"4/3EBULFLES,GNIRAEBGNOL"4/3x"4/3EBULFLES,GNIRAEB
GNOL"4/3x"4/3EBULFLES,GNIRAEB
GNOL"4/3x"4/3EBULFLES,GNIRAEBGNOL"4/3x"4/3EBULFLES,GNIRAEB
*43*43
*43
*43*4322
2
22486252486252
486252
486252486252RELLORRELLOR
RELLOR
RELLORRELLOR
5353
53
535322
2
22669102669102
669102
669102669102S4/1-1RYC#EKOY,RELLORS4/1-1RYC#EKOY,RELLOR
S4/1-1RYC#EKOY,RELLOR
S4/1-1RYC#EKOY,RELLORS4/1-1RYC#EKOY,RELLOR
*63*63
*63
*63*6322
2
22014030014030
014030
0140300140302/1-1x4/1,LLOR,NIP2/1-1x4/1,LLOR,NIP
2/1-1x4/1,LLOR,NIP
2/1-1x4/1,LLOR,NIP2/1-1x4/1,LLOR,NIP
*73*73
*73
*73*7322
2
22039062039062
039062
039062039062GNIRGNINIATERGNIRGNINIATER
GNIRGNINIATER
GNIRGNINIATERGNIRGNINIATER
*83*83
*83
*83*8322
2
2210-38625210-386252
10-386252
10-38625210-386252TNEMDLEWNIPTNEMDLEWNIP
TNEMDLEWNIP
TNEMDLEWNIPTNEMDLEWNIP
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 11
WIRE CONNECTIONS GRAVITY DOWN
POWER TO
WHT.
BLK.
UP
DOWN
TOGGLE SWITCH
TO BATTERY
WHT.
BLK.
GRN.
GND.
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 12
PUMP ASSEMBLY, GRAVITY DOWN
14
2
13
12
11
10
9
8, 15
7
6
6f
6e
6d
6a
6b
6c
5
5a
5b
5c
1
3
4
5d
5e
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 13
* NOT SHOWN
PUMP ASSEMBLY, GRAVITY DOWN
METIMETI
METI
METIMETI.YTQ.YTQ
.YTQ
.YTQ.YTQREBMUNTRAPREBMUNTRAP
REBMUNTRAP
REBMUNTRAPREBMUNTRAPNOITPIRCSEDNOITPIRCSED
NOITPIRCSED
NOITPIRCSEDNOITPIRCSED
11
1
1111
1
11272922272922
272922
272922272922CDSTLOV21,ROTOMCDSTLOV21,ROTOM
CDSTLOV21,ROTOM
CDSTLOV21,ROTOMCDSTLOV21,ROTOM
22
2
2211
1
11353352353352
353352
353352353352YAW-2DIONELOS,EVLAVYAW-2DIONELOS,EVLAV
YAW-2DIONELOS,EVLAV
YAW-2DIONELOS,EVLAVYAW-2DIONELOS,EVLAV
a2*a2*
a2*
a2*a2*11
1
11495622495622
495622
495622495622EVLAVYAW-2,TIKGNIR-OEVLAVYAW-2,TIKGNIR-O
EVLAVYAW-2,TIKGNIR-O
EVLAVYAW-2,TIKGNIR-OEVLAVYAW-2,TIKGNIR-O
33
3
3311
1
11002922002922
002922
002922002922GNILPUOCGNILPUOC
GNILPUOC
GNILPUOCGNILPUOC
44
4
4411
1
11162062162062
162062
162062162062LAESLIOLAESLIO
LAESLIO
LAESLIOLAESLIO
55
5
5511
1
11588152588152
588152
588152588152TIKEVLAVKCEHCTIKEVLAVKCEHC
TIKEVLAVKCEHC
TIKEVLAVKCEHCTIKEVLAVKCEHC
a5a5
a5
a5a511
1
11432062432062
432062
432062432062PACEVLAVPACEVLAV
PACEVLAV
PACEVLAVPACEVLAV
b5b5
b5
b5b511
1
11552062552062
552062
552062552062RENIATERRENIATER
RENIATER
RENIATERRENIATER
c5c5
c5
c5c511
1
11132062132062
132062
132062132062GNIRPSGNIRPS
GNIRPS
GNIRPSGNIRPS
d5d5
d5
d5d511
1
11752062752062
752062
752062752062LLABLEETSLLABLEETS
LLABLEETS
LLABLEETSLLABLEETS
e5e5
e5
e5e511
1
11652062652062
652062
652062652062WERCSPACDAEHTEKCOSWERCSPACDAEHTEKCOS
WERCSPACDAEHTEKCOS
WERCSPACDAEHTEKCOSWERCSPACDAEHTEKCOS
66
6
6611
1
11922062922062
922062
922062922062TIKEVLAVFEILERTIKEVLAVFEILER
TIKEVLAVFEILER
TIKEVLAVFEILERTIKEVLAVFEILER
a6a6
a6
a6a611
1
11232062232062
232062
232062232062WERCSGNITSUJDAWERCSGNITSUJDA
WERCSGNITSUJDA
WERCSGNITSUJDAWERCSGNITSUJDA
b6b6
b6
b6b611
1
11432062432062
432062
432062432062PACEVLAVPACEVLAV
PACEVLAV
PACEVLAVPACEVLAV
c6c6
c6
c6c611
1
11532062532062
532062
532062532062GNIR-OGNIR-O
GNIR-O
GNIR-OGNIR-O
d6d6
d6
d6d611
1
11132062132062
132062
132062132062GNIRPSGNIRPS
GNIRPS
GNIRPSGNIRPS
e6e6
e6
e6e611
1
11332062332062
332062
332062332062EDIUGGNIRPSEDIUGGNIRPS
EDIUGGNIRPS
EDIUGGNIRPSEDIUGGNIRPS
f6f6
f6
f6f611
1
11032062032062
032062
032062032062LLABLEETSLLABLEETS
LLABLEETS
LLABLEETSLLABLEETS
77
7
7711
1
11391922391922
391922
391922391922PACREHTAERB/RELLIFPACREHTAERB/RELLIF
PACREHTAERB/RELLIF
PACREHTAERB/RELLIFPACREHTAERB/RELLIF
88
8
8811
1
11288152288152
288152
288152288152.TQ3,RIOVRESER.TQ3,RIOVRESER
.TQ3,RIOVRESER
.TQ3,RIOVRESER.TQ3,RIOVRESER
99
9
9911
1
11052062052062
052062
052062052062RETLIFRETLIF
RETLIF
RETLIFRETLIF
0101
01
010111
1
11272062272062
272062
272062272062YLBMESSAPMUPYLBMESSAPMUP
YLBMESSAPMUP
YLBMESSAPMUPYLBMESSAPMUP
1111
11
111111
1
11488152488152
488152
488152488152GNIR-0GNIR-0
GNIR-0
GNIR-0GNIR-0
2121
21
212111
1
11372062372062
372062
372062372062"5YLBMESSAETALPEVIRD"5YLBMESSAETALPEVIRD
"5YLBMESSAETALPEVIRD
"5YLBMESSAETALPEVIRD"5YLBMESSAETALPEVIRD
3131
31
313111
1
11668262668262
668262
668262668262RABSUBRABSUB
RABSUB
RABSUBRABSUB
4141
41
414111
1
11939262939262
939262
939262939262HCTIWSDIONELOSHCTIWSDIONELOS
HCTIWSDIONELOS
HCTIWSDIONELOSHCTIWSDIONELOS
51*51*
51*
51*51*44
4
44202922202922
202922
202922202922.DHREHSAW.XEH,WERCSPAC.DHREHSAW.XEH,WERCSPAC
.DHREHSAW.XEH,WERCSPAC
.DHREHSAW.XEH,WERCSPAC.DHREHSAW.XEH,WERCSPAC
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 14
HARNESS & SWITCH ASSY GRAVITY DOWN
226889
Toggle Switch
051076-105
Cable Assembly
1
2
3
WHT.
BLK.
GRN.
GRN.
WHT.
BLK.
RAISE
LOWER
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 15
TG-150 LM
TG-20 LM
POWER-DOWN SECTION
___________________________________________________________
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 16
CONTROL SWITCH, POWER DOWN
224849
SWITCH
252561
SWITCH &
HARNESS ASY.
250876
SWITCH BOOT
SEAL
252527-01
HARNESS
030029
SCREWS
RED
BLK
GRN
WHT
LOOKING AT SWITCH FROM THE CURB SIDE, THE RED
WIRE MUST BE ON THE LEFT OR DOOR SIDE.
RED
224845-03
JUMPER
CORNER POST
251868
CHANNEL
CORNER POST
HARNESS TO
PUMP UNIT
250993
250993
DECAL
PUMP UNIT MOTOR
SOLENOID
BATTERY
CABLE
GRN WIRE
WHT WIRE
12
3
45
6
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 17
252561 HARNESS & SWITCH ASSY.
LOWER
RAISE
224849 SWITCH
DP-DT 6 CON.
224845-03
WIRE ASY. 2”
229068-01
CABLE ASY.
RED
BLK
GRN
WHT
BLK
RED
GRN
WHT
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 18
PUMP ASSEMBLY, POWER DOWN
5a
5b
5c
5d
5e
5f
1
2
3
4
5
6, 16
7
8
9
10
11
12
13
14
15
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 19
PUMP ASSEMBLY, POWER DOWN
* NOT SHOWN
METIMETI
METI
METIMETI.YTQ.YTQ
.YTQ
.YTQ.YTQ.ONTRAP.ONTRAP
.ONTRAP
.ONTRAP.ONTRAPNOITPIRCSEDNOITPIRCSED
NOITPIRCSED
NOITPIRCSEDNOITPIRCSED
11 272922)88300293(CDSTLOV21ROTOM
21 672062)04000583(YAW4DIONELOS,EVLAV
a2*1 595622EVLAVYAW-4,TIKGNIR-O
31 353352)70420583()YAW2(DIONELOS,EVLAV
41 082062)45300682(YLBMESSAKCOLBDLOFINAM
51 922062)28210901(TIKEVLAVFEILER
a51 032062)05200836(LLABLEETS
b51 132062)29020573(GNIRPS
c51 532062)50980106(GNIR-O
d51 432062)72110953(PACEVLAV
e51 232062)08010163(WERCSGNITSUJDA
f51 332062)16010343(EDIUGGNIRPS
61 391922)60002496(PACREHTAERB/RELLIF
71 288152)17110323(.TQ3,RIOVRESER
81 052062)73010273(RETLIF
91 182062)51810002(YLBMESSAPMUP
011 488152)14002106(GNIR-O
111 472062)32920002("5YLBMESSAETALPEVIRD
211 162062)77000206(LAESLIO
311 002922)00010973(GNILPUOC
411 991922)16010983(RABSUB
1072062)22120093(HCTIWSDIONELOS
61*4 202922)00900766(WERCSPAC.DHREHSAWXEH
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PAGE 20
WIRE CONNECTIONS POWER DOWN
TOGGLE SWITCH
TO BATTERY
(+)
Black
Ground
Wire
Red
Green
White
POWER TO
WHT, RED
WHT, BLK
UP
DOWN
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Maxon TG SERIES (Horizontal Pump) Parts Manual

Maxon
Brand
Maxon
Model
TG SERIES (Horizontal Pump)
Type
Parts Manual
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