Duplo DPB-500 User manual

INSTRUCTION MANUAL

Perfect Binder

DuBinder

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

DPB-500

Direttiva sui macchinari 98/37/CE e 2006/42 CE in base a

EN 1010-1: 2004, EN 1010-4: 2004, EN 60204-1: 2006

Direttiva relativa alle apparecchiature a bassa tensione

2006/95/CE in base a IEC 60950-1: 2001 incluse deviazioni

EN 60950-1: 2001+ A11: 2004

Direttiva di compatibilità elettromagnetica 89/336/CEE e

2004/108/CE in base a EN 61000-3-2: 2006, EN 61000-3-3:

1995+A1: 2001+A2: 2005,

EN 61000-6-2: 2001,

EN 61000-6-4: 2001

It

Directiva sobre máquinas 98/37/CE y 2006/42/CE, según

EN 1010-1: 2004, EN 1010-4: 2004, EN 60204-1: 2006

Directiva sobre baja tensión 2006/95/CE, según IEC

60950-1: 2001, incluyendo las derogaciones EN 60950-1:

2001+ A11: 2004

Directiva sobre compatibilidad electromagnética 89/336/CEE

y 2004/108/CE, según EN 61000-3-2: 2006, EN 61000-3-3:

1995+A1: 2001+A2: 2005, EN 61000-6-2: 2001,

EN 61000-6-4: 2001

Sp

Directive Machines 98/37/CE et 2006/42/CE en application

des normes EN 1010-1: 2004, EN 1010-4: 2004 et

EN 60204-1: 2006

Directive Basse tension 2006/95/CE en application de IEC

60950-1: 2001, dérogations selon EN 60950-1: 2001

+A11: 2004 incluses

Directive sur la compatibilité électromagnétique 89/336/CEE

et 2004/108/CE en application des normes EN 61000-3-2:

2006, EN 61000-3-3: 1995+A1: 2001+A2: 2005,

EN 61000-6-2: 2001, EN 61000-6-4: 2001

Fr

Maschinenrichtlinie 98/37/EG und 2006/42 EG unter

EN 1010-1: 2004, EN 1010-4: 2004, EN 60204-1: 2006

Niederspannungsrichtlinie 2006/95/EG unter

IEC 60950-1: 2001 einschließlich EN 60950-1: 2001

+ A11: 2004 Abweichungen

Richtlinie zur elektromagnetischen Verträglichkeit

89/336/EWG und 2004/108/EG unter EN 61000-3-2: 2006,

EN 61000-3-3: 1995 + A1: 2001 + A2: 2005,

EN 61000-6-2: 2001, EN 61000-6-4: 2001

Ge

KONFORMITÄTSERKLÄRUNG

Die DUPLO CORPORATION mit Sitz in 1-6, Oyama 4-chome,

Sagamihara-shi,

Kanagawa-ken 229-1180, Japan, erklärt

hiermit, dass das folgende Produkt,

• Bezeichnung des Produkts :

Bindemaschine

• Modell :

DPB-500

den nachfolgend aufgelisteten Richtlinien entspricht:

• Richtlinien :

DICHIARAZIONE DI CONFORMITÁ

DUPLO CORPORATION sita a 1-6, Oyama 4-chome,

Sagamihara-shi, Kanagawa-ken 229-1180 Japan, dichiara che il

seguente prodotto,

• Nome del prodotto :

macchina cucitrice per legatoria

• Modello :

DPB-500

è conforme ai requisiti definiti dalle norme sotto elencate:

• Direttiva Bassa Tensione :

DECLARATION OF CONFORMITY

DUPLO CORPORATION, located at 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declares

that the following product,

• Name of product : Binder

• Model : DPB-500

complies with the provisions defined by the regulations listed below.

• Regulation : Machinery Directive 98/37/EC and 2006/42/EC under EN 1010-1: 2004, EN 1010-4: 2004, EN 60204-1: 2006

Low Voltage Directive 2006/95/EC under IEC 60950-1: 2001 including EN 60950-1: 2001+A11: 2004 deviations

Electromagnetic compatibility Directive 89/336/EEC and 2004/108/EC under EN 61000-3-2: 2006,

EN 61000-3-3: 1995+A1: 2001+A2: 2005, EN 61000-6-2: 2001, EN 61000-6-4: 2001

En

DECLARACIÓN DE CONFORMIDAD

DUPLO CORPORATION, con domicilio en 1-6, Oyama

4-chome,

Sagamihara-shi, Kanagawa-ken 229-1180 Japan,

declara que el producto siguiente :

• Nombre del producto :

Encuadernadora

• Modelos :

DPB-500

cumple con lo dispuesto por los reglamentos que se

indican a continuación.

• Reglamentaciones :

DECLARATION DE CONFORMITE

DUPLO CORPORATION, située à 1-6, Oyama 4-chome,

Sagamihara-shi,

Kanagawa-ken 229-1180, Japon, déclare que le

produit suivant ;

• Nom du produit :

Relieuse

• Modèle :

DPB-500

est conforme aux dispositions définies par les réglementations

suivantes :

• Réglementations :

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled

bin) indicates that in European countries this product

should not be disposed of as household waste.

Please recycle where facilities exist by checking with

your local authority or supplier for recycling advice.

By ensuring this product is disposed of correctly

through proper treatment, recovery and recycling,

you will help prevent potential negative e

ffects on the

environment and human health.

En

Entsorgung von alten elektrischen und

elektronischen

Ausrüstungsteilen

Dieses Symbol (das Symbol mit dem durchgekreuzten

fahrbaren Müllbehälter) zeigt an, dass dieses Produkt

in europäischen Länden nicht als Haushaltsmüll

entsorgt werden darf. Bitte informieren Sie sich bei

Ihren örtlichen Behörden oder bei Ihrem Händler

hinsichtlich einer Empfehlung für die Entsorgung

und führen Sie die betre

ffenden Teile dort, wo solche

Einrichtungen vorhanden sind, einem Recycling-

Prozess zu.

Indem sie sicherstellen, dass das betre

ffende Produkt

durch richtige Behandlung, Rückführung und Recycling

entsorg

t wird, tragen Sie dazu bei, möglichen negativen

Auswirkungen auf die Umwelt und die menschliche

Gesundheit vorzubeugen.

Ge

Elimination du matériel électronique et électrique

usagé

Ce symbole (une poubelle marquée d’une croix)

indique que dans les pays européens, ce produit ne

doit pas être éliminé comme des ordures ménagères.

Recyclez-le dans les sites adaptés qui vous seront

indiqués par les autorités locales ou renseignez-vous

auprès de votre fournisseu

r.

En veillant à ce que ce produit soit éliminé

correctement avec un traitement, une collecte et un

recyclage adaptés, vous contribuez à éviter son action

nocive potentielle sur l

’ environnement et la santé

humaine.

Fr

Smaltimento di attrezzature elettriche ed

elettroniche consumate

Questo simbolo (il simbolo della pattumiera con rotelle

barrata) indica che nei paesi europei questo prodotto

non deve essere buttato nei ri

ﬁuti domestici.

Per favore smaltire in luogo addetto al riciclo, dove

esistente, chiedendo informazioni alle autorità locali o

a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo

prodotto (trattamento, recupero e riciclo corretto),

aiuterete a prevenire e

ffetti negativi sull’ambiente e

sulla salute dell’uomo.

It

Eliminación de residuos de aparatos eléctricos y

electrónicos

Este símbolo (un cubo de basura tachado) indica

que en los países europeos este producto no deberá

eliminarse como si se tratara de un residuo doméstico.

Solicite asesoramiento sobre reciclaje a las autoridade

s

locales o a su distribuido

r, y siga la normativa en

materia de gestión medioambiental y reciclaje de este

tipo de residuos.

Si toma las medidas pertinentes para que este

producto se elimine mediante un tratamiento,

recuperación y reciclaje adecuados, contribuirá a evitar

posibles efectos negativos en el medio ambiente y la

salud humana.

Sp

Note: This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/

EC

Article 20 Information for end-users and Annex II.

This symbol means that batteries and accumulators, at

their end-of-life, should be disposed of separately from

your household waste.

If a chemical symbol is printed beneath the symbol

shown above, this chemical symbol means that the

battery or accumulator contains a heavy metal at a

certain concentration.

This will be indicated as follows:

Hg: mercury (0.0005%), Cd: cadmium (0.002%),

Pb: lead (0.004%)

In the European Union there are separate collection

systems for used batteries and accumulators.

Please, dispose of batteries and accumulators correctly

at your local community waste collection/recycling

centre.

Note:

You do not need to replace the battery for

this machine by yourself.

En

Nota: questo contrassegno interessa soltanto i

Paesi UE

It

Questo contrassegno è conforme alla direttiva

2006/66/CE Articolo 20 Informazioni per gli utenti finali

e Appendice II.

Indica che le batterie e gli accumulatori, una volta

esauriti, devono esssere gettati separatamente dai rifiuti

domestici.

Se sotto il simbolo mostrato qui sotto è stampato un

simbolo chimico, quest'ultimo indica che la batteria o

l'accumulatore contiene un metallo pesante in una

determinata concentrazione. Ciò verrà indicato come

segue:

Hg: mercurio (0.0005%), Cd: cadmio (0,0002%),

Pb: piombo (0.004%).

Nei Paesi dell'Unione Europea esistono sistemi di

raccolta diversi per le batterie e gli accumulatori usati.

Vi preghiamo di smaltire le batterie e gli accumulatori

correttamente presso il vostro centro di smaltimento

rfiuti/ riciclo locale.

Nota: non dovete sostituire da soli la batteria di

questa macchina.

Nota: Este símbolo sólo sirve para países de la UE.

Sp

Este símbolo cumple lo dispuesto en el Artículo 20 -

Información para los usuarios finales y el Anexo II de la

Directiva 2006/66/EC.

Este símbolo significa que las pilas y los acumuladores,

al finalizar su vida útil, deben eliminarse a parte de los

residuos habituales de su hogar.

Si debajo del símbolo que se muestra más arriba

aparece un símbolo de producto químico, entonces

este símbolo significa que la pila o el acumulador

contienen cierta concentración de metal pesado. Ello se

indica del siguiente modo:

Hg: mercurio (0,0005%), Cd: cadmio (0,002%),

Pb: plomo (0,004%).

En la Unión Europea existen sistemas separados para

la recogida de pilas y acumuladores usados.

Le rogamos que elimine las pilas y los acumuladores

correctamente en su centro local de recogida/reciclaje

de residuos.

Nota: No es necesario que usted mismo cambie la

pila de este aparato.

Hinweis: Diese Symbol-Markierung gilt nur für EU-

Länder.

Ge

Diese Symbol-Markierung entspricht der Direktive

2000/66/EG Artikel 20 Informationen sowie Anhang II.

Dieses Symbol bedeutet, dass verbrauchte Batterien

getrennt vom Haushaltsmüll zu entsorgen sind.

Wenn ein chemisches Symbol unter das oben

dargestellte Symbol gedruckt ist, so bedeutet dieses

chemische Symbol, dass die Batterie oder der Akku ein

Schwermetall in einer bestimmten Konzentration

enthält, Dies wird wie folgt angezeigt:

Hg: Quecksilber (0,0005 %), CD: Cadmium (0,002 %),

Pb: Blei (0,004 %)

In der Europäische Union gibt es separate

Sammelsysteme für verbrauchte Batterien und Akkus.

Bitte entsorgen Sie die Batterien und Akkus

vorschriftsmäßig in Ihrem örtlichen

Müllsammel-/Müllrecycling-Zentrum.

Hinweis: Sie brauchen die Batterie für diese

Maschine nicht selbst auszutauschen.

Remarque : Ce symbole n’est valable que pour les

pays de l’UE.

Fr

Ce symbole est conforme à la directive 2006/66/CE,

Article 20 Informations destinées aux utilisateurs finaux

et Annexe II.

Ce symbole signifie que les batteries et accumulateurs,

une fois arrivés en fin de vie, ne doivent pas être jetés

avec les ordures ménagères.

Si un symbole chimique est imprimé au-dessous du

symbole indiqué ci-dessus, ce symbole chimique

signifie que la batterie ou l’accumulateur contient un

métal lourd atteignant une certaine concentration. Ceci

sera alors indiqué de la façon suivante :

Hg : mercure (0,0005 %), Cd : cadmium (0,002 %),

Pb : plomb (0,004 %)

Il existe dans l’Union Européenne des systèmes de

collecte distincts pour les piles et accumulateurs.

Veuillez déposer vos batteries et accumulateurs dans

votre centre local de recyclage ou de collecte des

déchets.

Remarque : Vous n’avez pas besoin de remplacer

vous-même la batterie de cette machine.

.

Note:

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case

the user will be required to correct the interference at his own expense.

Introduction

Thank you for purchasing a Duplo product.

Be sure to read this manual prior to using the product.

After reading, leave the manual at the site of use for easy reference whenever questions related to the

product arise in the future.

Symbols

In this manual, several symbols are used to indicate important warnings. Please make sure to read

instructions accompanied by these symbols. These symbols have the following

meanings.

Describes instructions which must be followed in use.

Be sure to read the instructions to avoid problems due to incorrect operations.

Indicates supplementary or useful information.

Describes names of related items and supplementary instructions.

Trademark

The product name and company name used in this manual are trademarks or registered trademarks

of the respective companies.

i

Safety Precautions

In this manual, operations and handling of the unit which are hazardous are described using the

following marks to prevent personal injury or property damage to the user and others.

Ignoring this mark could result in the possibility of

serious injury or even death.

Ignoring this mark could result in the possibility of injury

or physical damage.

This mark indicates a “Warning” or “Caution”.

A graphic may be shown inside the mark to describe the warning or caution more speciﬁcally.

This mark indicates a forbidden action.

A graphic may be shown inside the mark to describe the forbidden action more speciﬁcally.

This mark indicates actions that must be performed.

A graphic may be shown inside the mark to describe the action to be performed more speciﬁcally.

Power Supply

● This unit shall be installed near the socket-outlet where the plug on the power supply cord is easily

accessible.

● Make sure the power supply used is always within the following range.

Power supply : Y208V,

240V AC (three-phase), 60 Hz (USA, Canada)

Y380 to Y415 V AC (three-phase), 50/60 Hz (Europe)

● When you power other appliances from the same AC outlet, make sure that the combined power

consumption does not exceed the power supply capacity.

Rated current (Rated power) : 3.2 kW AC (three-phase 208 V, 240 V 60Hz) 8 A/single-phase

(USA, Canada)

3.2 kW AC (three-phase 380 to 415 V 50/60Hz) 5 A/single-

phase (Europe)

Use only the power supply voltage speciﬁed on the main nameplate.

Using other voltages could result in a ﬁre or an electrical shock.

Make sure that the combined power consumption of the appliances to be

connected does not exceed the capacity rating of the power outlets or plug

receptacles.

Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension

cords to overheat and catch a ﬁre.

High touch current

Earth connection essential before connecting supply.

ii

Safety Precautions

Operating Environment

Operate this unit in the following environment.

● where the temperature range is between 5 and 35°C/41 and 95°F (-10 to +50°C/ 14 to 122°F) in

storage)

● where the humidity range is between 10 and 85% RH (10 to 90% RH in storage, however no

condensation)

● which is not subject to direct sunlight

● which is reasonably free from dust

● which is subject to little or no vibration

● which is free from air-borne salt

● where there are no harmful chemicals

● where the unit is not exposed to water

Keep this unit and the power cord away from heaters and heater vents.

Excessive heat could melt the cover or power cord covering, and result in a ﬁre or an electrical shock.

Do not place metal objects or vessels containing liquids on top of the unit.

The entry of any metal object or liquid could result in a ﬁre or an electrical shock.

Do not insert any metal or easily-combustible object inside this unit.

This could result in a ﬁre or an electrical shock.

Do not use ﬂammable sprays inside or near the unit (e.g. when cleaning the

unit).

Such ﬂammable gas may ignite and cause a ﬁre or combustion.

Do not install this unit in a location where there is excessive humidity or where

contact with water is possible.

Poor choice of location could result in deterioration of the insulation, a ﬁre or an electrical shock.

Install this unit on a level, stable stand or ﬂoor, with sufﬁcient space around it.

Failure to do so could result in the unit overturning and causing injury.

Disconnect the power plug from the power outlet before attempting to move

this unit.

Failure to do so could result in power cord damage, a ﬁre or an electrical shock.

Always disconnect the power plug from the power outlet when the unit is not

to be used for an extended period.

Failure to do so could result in a ﬁre due to leakage current if the insulation should deteriorate.

iii

Safety Precautions

Do not damage the power cord or power plug.

Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.

This could result in damage, a ﬁre or an electrical shock.

Do not touch the power switch with wet hands.

Otherwise electric hazards may occur.

Do not remove the cover or back panel.

This unit contains high-voltage components that could cause an electrical shock.

Do not disassemble, modify or repair this unit.

There is a danger of ﬁre, electrical shock or injury.

Contact your dealer when repairs are necessary.

If any foreign object such as metal or liquid should enter this unit, immediately

turn the unit off at the power switch and disconnect the power plug from the

power outlet.

Failure to do so could result in a ﬁre or an electrical shock.

Contact your dealer immediately.

Before cleaning this unit, turn the unit off at the power switch and disconnect

the power plug from the power outlet.

Accidental operation of the unit during cleaning could result in injury.

Remove any dust that accumulates on the power plug prongs and the surface

of the plug from which the prongs extend.

Accumulated dust could result in a ﬁre.

Always grip the plug when disconnecting the power plug from the power

outlet.

Forcibly pulling on the power cord could cause damage, resulting in a ﬁre or an electrical shock.

Do not touch or insert foreign objects into any rotating part during operation.

This could result in injury.

Maintenance / Others

iv

Safety Precautions

Hot Melt Glue

Do not block off the hume exhaust.

This unit exhausts vaporized hot melt glue to the outside of the unit using the fan. If the hume exhaust

is blocked off, the fumes that stay inside the unit may cause ﬁre.

Attach a hume exhaust hose to the hume exhaust of this unit so that the fumes

can be exhausted outdoors or to a well-ventilated place.

The fumes are generated while the hot melt glue is being melted at high temperatures. The fumes

may irritate your eyes, nose and throat. If you do not feel well, go out into the fresh air. If you still feel

sick, get prompt medical attention.

Read carefully the precautions for handling the hot melt glue you are going to

use.

Because the hot melt glue is combustible, do not put the glue close to ﬁre.

It may cause a burn injury or ﬁre.

When you handle the hot melt glue, make sure that you wear protection

gloves, long-sleeved clothes, eye protectors to prevent burn injuries.

In case the liqueﬁed or vaporized hot melt glue gets into your eye or is attach to your skin, cool it with

cold water immediately and get prompt medical attention.

v

Safety Precautions

WARNING / CAUTION Labels

"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.

Do not remove or change them.

When the labels become dirty or are lost, be sure to contact your dealer for a new one.

WARNING

Do not put hands inside

during operation.

It may injure you.

vi

Safety Precautions

Details on Warning and Caution Label

Label Explanation

Do not touch the milling blade and roughening blade during

machine operation. This may cause you severe injury.

High voltage of electricity supplied to the glue tank may cause

an electric shock. Be careful.

Because the touch current is high, make sure that a ground

connection is provided before connecting the power cord.

The glue tank temperature is very high.

When pressing a book block against the support clamp, be

careful not to get your hand caught in it.

When opening a main cover, be careful not to get your hand

caught in it.

Do not touch the nipping section while the machine is in

operation. Your ﬁngers may get caught in the nipper.

Do not touch the nipping section while the machine is in

operation. Your ﬁngers may get caught in the nipper.

Do not put your hand inside the machine while the paper feed

tray is moving. It may injure you.

Do not take out booklets during machine operation. This may

cause unexpected injuries.

There are high voltage parts inside the machine. Do not

remove the cover.

Before discharging glue from the tank, switch the machine to

the glue discharge mode.

Leaving the tank without glue inside may cause a malfunction

to the machine.

Glue discharged from the tank is very hot. Be careful not to

burn yourself.

vii

Safety Precautions

Contents

Safety Precautions .....................................i

Power Supply ...................................................... i

Operating Environment .......................................ii

Maintenance / Others .........................................iii

Hot Melt Glue .....................................................iv

WARNING / CAUTION Labels ...........................

v

Chapter 1

BEFORE OPERATION

1. Features .............................................1-2

2. Workﬂow ............................................

1-3

3. Names and Functions ......................1-4

3-1. External Parts ........................................ 1-4

3-2. Milling Section .......................................

1-5

3-3. Glue

Tank Section ................................. 1-6

3-4. Nipping Section .....................................

1-7

3-5. Scoring Section .....................................

1-8

3-6. Feed Section .........................................

1-9

3-7. Delivery Section .................................. 1-10

4. Screen Descriptions .......................1-11

4-1. Settings Screen for Binding ................. 1-11

4-2. Fine-adjustment Screen ......................

1-11

4-3. Motion Check Screen .......................... 1-12

4-4. Option Setting Screen ......................... 1-13

5. Accessories ....................................1-14

7.

Precautions on Hot Melt Glue ...............1-16

8. Cautions for Handling ....................1-17

9. Emergency Stop .............................1-18

10. Paper Size .......................................1-19

10-1. Cover and Book Block Size ................. 1-19

10-2. Book Block Thickness and

Cover Weight ...................................... 1-19

10-3.

Using Single-folded or Double-folded

Paper ....................................................1-20

10-4 Cover Type .......................................... 1-20

Chapter 2

PREPAR

ING FOR

OPERATIO

N

1. Turning On the Power ......................2-2

2. Preparing Hot Melt Glue ...................2-3

3. Preparing Each Section ...................2-6

3-1. Level Plate ............................................ 2-6

3-2. Glue Tank .............................................. 2-7

3-3. Nipping Section ..................................... 2-8

3-4. Replacing the Receiving Tray with

the Stacker Stopper .............................. 2-9

3-5. Replacing the Stacker Stopper with

the Receiving Tray .............................. 2-10

4. Entering Job Information ...............2-12

4-1. Cover (With a cover/Without a

cover) .................................................. 2-12

4-2. Setting Double Feed Detection for

Cover .................................................. 2-14

4-3. Setting Book Block Size ...................... 2-16

4-4. Setting the Cover Size ........................ 2-18

4-5. Cover Base Spine Position ................. 2-19

4-6. Checking and Saving Settings ............ 2-21

Chapter 3

STARTING BINDING

OPERATIO

N

1. Placing a Book Block .......................3-2

2. Test-Feeding a Cover .......................3-6

3. Starting Binding ..............................3-14

4. Removing the Booklet ....................3-17

5. Adding Covers ................................3-20

6. Finishing Binding ...........................3-21

7. Using Supplied Parts .....................3-23

8. Using Wing Scoring ........................3-25

viii

Safety Precautions

Chapter 4

FINE-ADJUSTMENT AND

OPTION SETTING

1.

Fine adjusting Each Part ..................4-2

1-1. Setting the Paper Feed Guide ............... 4-2

1-2. Setting the Scoring Width ...................... 4-4

1-3. Adjusting the Nipper Guide ................... 4-5

1-4. Setting the Nipper ................................. 4-7

1-5. Setting the Glue Cutting Position .......... 4-8

1-6. Setting the Width of Side Glue .............. 4-9

1-7. Adjusting Spine Glue Amount ............. 4-10

1-8. Adjusting Side Glue Amount ............... 4-11

1-9 Adjusting the Nipping Station .............. 4-12

2.

Using Motion Check .......................4-13

2-1. Ejecting Jammed Paper ...................... 4-13

2-2. Discharging Booklet ............................ 4-13

2-3. Adjusting the Height of Paper Feed

Tray ..................................................... 4-14

2-4. Moving the Clamp ...............................

4-14

3.

Setting the Options .........................4-15

3-1. Setting the Nipping Delay Time ........... 4-15

3-2. Setting the Nipping Time ..................... 4-15

3-3. Setting the Clamp Speed .................... 4-16

3-4. Setting the Glue Tank Temperature ..... 4-18

3-5. Setting the Standby Mode ................... 4-18

3-6. Setting the Heater Schedule ............... 4-19

3-7. Setting the Auto Start ON/OFF ............ 4-21

3-8. Setting the Hispeed ON/OFF .............. 4-22

3-9. Setting the Receiving Tray ON/OFF .... 4-23

3-10. Setting the Feed Guide and Nipper

Guide Synchronously .......................... 4-24

3-11. Setting the External Equipment

ON/OFF ............................................... 4-25

3-12. Setting the Contrast ............................ 4-26

3-13. Setting Opening Amount of Clamp

(for Normal Mode) ............................... 4-27

3-14. Setting Opening Amount of Clamp

(for Variable Mode) .............................. 4-28

3-15. Setting a Transparent Cover

ON/OFF ............................................... 4-29

Chapter 5

CLEANING THE UNIT

1.

Cleaning Each Section .....................5-2

1-1. Cleaning the Suction Belt ...................... 5-2

1-2. Cleaning the Level Plate .......................

5-3

1-3. Cleaning the Paper Path ....................... 5-4

2. Replacing Hot Melt Glue ..................5-6

3.

Adjusting the Date and Time .............. 5-10

Chapter 6

TROUBLESHOOTING

GUIDE

1.

Solving Glue Problem ......................6-2

2.

Troubleshooting ................................6-6

2-1. Stacker Problem .................................... 6-6

2-2. Milling Problem ...................................... 6-6

2-3. Glue Problem ........................................ 6-7

2-4. Nipping Problem .................................... 6-8

2-5. Feeding Problem ................................... 6-9

2-6. Scoring Problem .................................. 6-10

2-7. Booklet Quality Problem ...................... 6-11

3.

Error Messages ...............................6-12

3-1. Messages about Paper Jam ............... 6-12

3-2. Messages about External Cover ......... 6-13

3-3. Messages about Motor and Sensor .... 6-13

3-4. Other Messages .................................. 6-16

3-5. Other Error Codes ............................... 6-18

Chapter 7 APPENDIX

1.

Speciﬁcation .....................................7-2

Chapter 1

BEFORE OPERATION

1-2

CHAPTER 1 BEFORE OPERATION

1. Features

This machine enables you to make a book with or without a cover.

(1) With a cover

Glue is applied to the side and spine of a book block, then a cover is applied to the pasted area.

Book block

Cover

(2) Without a cover (Pad binding)

Glue is applied only to the spine of a book block. You can make a note pad or scratch pad.

Book block

1-3

CHAPTER 1 BEFORE OPERATION

2. Workﬂow

1 Turn on the power

2 Prepare for hot melt glue

4 Enter job information

6 Start binding

7 Take out a booklet

9 Finish binding

Chapter 2 “1. Turning on the Power” ( p.2-2)

Chapter 2 “3. Preparing Each Section” ( p.2-6)

Chapter 2 “4. Entering Job Information” ( p.2-12)

Chapter 3 “3.Starting Binding” ( p.3-14)

Chapter 3 “6. Finishing Binding” ( p.3-21)

Chapter 3 “5. Adding Covers” ( p.3-20)

Chapter 3 “4. Removing the Booklet” ( p.3-17)

Chapter 3 “1. Placing a Book Block” ( p.3-2)

Chapter 3 “2. Test-Feeding a Cover” ( p.3-6)

10 Fine adjust

Chapter 4 Fine-adjustment and Option Setting ( p.4-2)

8 Add covers

5 Test feed

3 Prepare each section

Chapter 2 “2.Preparing Hot Melt Glue” ( p.2-3)

1-4

CHAPTER 1 BEFORE OPERATION

3. Names and Functions

3-1. External Parts

T

ouch Panel Angle Adjustment Knob

Adjusts the angle of the touch panel.

Main Cover

Prevents the user from

touching inside of the

machine during operation.

Fume Exhaust Opening

Exhausts steam from inside the

machine.

Safety Sensor

The machine stops if the light

between the sensors is

interrupted.

Touch Panel

Use this panel to enter information

to operate the machine.

Clamp

Holds a book block and moves horizontally

during the binding operation.

Support clamp

When placing a book block on the clamp, the

support clamp is used as an aid in holding its

shape.

Emergency Stop Button

Press this button to stop the

machine urgently.

Start Button

Starts the binding operation.

Glue Drain Access

Open this cover to place a

container before draining the glue

in the glue tank.

Nipper Level Adjustment Access

Open this access to access to the

adjustment lever to raise or lower

the nipping station.

Spine Meter Roller Adjustment

Adjusts the amount of spine glue

applied to the booklet.

No.2 Glue Drum Meter Adjustment

Adjusts the amount of glue provided

to the No. 2 drum.

No.1 Glue Drum Meter Adjustment

Adjusts the amount of glue provided

to the No. 1 drum.

Main Switch

Turns on or off the

machine.

Jam Removing Knob

When a paper jam occurs

during the transportation of

a cover, rotate this knob to

move the feed roller and

remove the jammed cover.

1-5

CHAPTER 1 BEFORE OPERATION

3-2. Milling Section

Milling Adjustment Label

Refer to the label when

adjusting the height of the level

plate using the milling

adjustment bar.

Milling Adjustment Bar

Use this bar to adjust the

milling depth.

Level Plate

To change the milling depth, move up or down

the level plate.

Milling Guide

This guide prevents paper chips from

scattering. The guide moves automatically

according to the thickness of the book block.

1-6

CHAPTER 1 BEFORE OPERATION

3-3. Glue Tank Section

Side Glue Meter

(non-operator’ s side)

Adjusts the side glue

amount provided to the

side glue roller according

to the position of the side

glue meter adjustment.

No.2 Meter

Adjusts the glue amount

provided to the application

No.2 drum.

Application No.1 Drum

Provides glue that penetrates

into the spine.

Application No.2 Drum

Applies additional glue to the

spine.

Side Glue Meter (operator’ s side)

Adjusts the side glue amount provided to the

side glue roller according to the position of

the side glue meter adjustment.

Side Glue Roller Adjustment (non-operator’ s side)

Adjusts the position of the side glue roller.

Side Glue Roller

(non-operator’ s

side)

Applies the glue to

the non-operator’ s

side of the book

block.

Side Glue Roller

(operator ‘s side)

Moves automatically

according to the

thickness of the book

block and applies the

glue to the operator’ s

side.

Side Glue Meter Adjustment

(operator’ s side)

Adjusts the position of the side glue

meter and side glue amount provided

to the side glue roller.

Side Glue Meter

Adjustment

(non-operator’ s side)

Adjusts the position of the

side glue meter and side

glue amount provided to

the side glue roller.

No.1 Meter

Adjusts the glue amount

provided to the application

No.1 drum.

Spine Meter Roller

Evens out the glue

applied to the spine.

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Duplo DPB-500 User manual

Duplo DPB-500 User manual

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