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AMF KX-T, Dough Divider/Rounder KX-T User manual

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KX-T DOUGH
DIVIDER/ROUNDER
• IdealforTortilla,FrozenandHardRollDough
• QuickandEasyProductChangeover
• PrecisionScalingAccuracyonEntireRangeofProductsWithout
VariationfromtheBeginningtotheEndofaDough
• SmallFootprintforEasyReplacementofOldDrumDivider/Rounders
• SingleAugerforGentleDoughHandlingatLowPressure
• AvailableAdjustableRoundingSystemforaWideRangeofSizes
KX-T DOUGH DIVIDER/ROUNDER
Auger
• Large8”(203mm)UHMWsingleaugergentlyurgesdough
tothemeteringpump
• Strong8”(203mm)stainlesssteelpumphousingforlong
servicelife
• Nodustingourneededfordividingorrounding
• 250lb.(113kg)capacitystainlesssteelhopper
− Rounddesignensuresdoughhasnocorners
tohangon
− Firstin/rstoutowdesign
− Easytoclean
• Simpleopenstainlesssteelframedesignforeasyaccess
andsanitation
• Meteringpumpandmanifoldmountedonseparatecart
provideseasyaccessforsanitationandmaintenance
• Heavyduty,hollowshaftNorddirectaugerdrive
• Nochainsontheentiremachine
− Nooperatingmaintenanceadjustmentsrequired
− Extremelylowmaintenance
• Large8”(203mm)couplingdriveallowsaugertobe
removedinseconds
• Entiredesignprovidesslow,simplerotarymotions
ensuringlongservicelifewithlowmaintenancecosts
FEATURES & BENEFITS
ScalingAccuracy
• Stainlesssteelmeteringpumpprovidesgreaterscaling
accuracythanconventionalvolumetricdividers
• Lowpressuremanifoldwithindividualportcontrolvalves
providesestimated±1%accuracy
LowMaintenance
• Simpledesignwithslowrotatingpartsrequiresverylittle
maintenance
• Machinecanberunforweekswithnorequired
maintenancedowntime
EasySanitation
• CIPsystemcontrolledbythePLCprogramefcientlycleans
allinternalproductareas
• Completevisualinspectionofentiredoughpathcanbe
performedinminuteswithnotools
SimpleSet-upwithRecipeManagement
• Changeproductswiththepushofabutton,adjust
machinescalinginseconds
• Nochangeoverpartsrequiredfordifferentsize
products
EfcientDesignandLowerCost
• Smallfootprintcanreplaceconventionaldividers
• Lowerpurchaseprice,lowmaintenance,nodivideroil,
alladduptoloweroperatingcost
MECHANICAL FEATURES
Main Frame Area
& Vacuum System
Metering Pump, Manifold,
and Valves
Servo Rotary Cut-off
• Venturigeneratorbasedvacuumsystemforpositive
pumpingactionandthoroughdegassing
• Augerspeedcontrolledbypressurefeedbackloopfor
accuratethroughput
• DependableWaukeshastainlesssteelmeteringpump
with3”(76mm)outlet
• UHMW"QuickClean"scalingdivisionmanifold
availablein4,5,6,8,or9pocketconguration
• Individualstainlesssteelcontrolvalvesoneachport
providesimple,precisescalingcontrol
• UHMWcut-offknife
− Forprecisecuttingmotionupto110cutsper
minute
− Optionalrotaryhighspeedcut-offforspeeds
upto200cutsperminute
• Dividingsystemrequiresnodivideroil
• Dividerunitmountedonheavydutycasters
• StainlesssteelrounderframewithdirectEurodriveon
belt
• GroovedUHMWrounderbarswithAMFoatingfoot
• DividercanbeassembledineitherLHorRH
conguration
• RoundermustbespeciedLHorRH
OPTIONS
SPECIFICATIONS
KX-T400 KX-T500 KX-T600 KX-T800 KX-T900
KnifeSpeed 10to135cutsperminute
MaximumPorts 4 5 6 8 9
MaxPiecesperHour 32,400 40,500 48,600 64,800 72,900
TotalThroughputlb./hr.(kg/hr.)
5,000
(2268)
6,000
(2722)
8,000
(3629)
10,000
(4536)
10,000
(4536)
ElectricalRequirements:
ApproximateMainPower:23KVA
ControlPower:24VDC/120VAC
AirRequirements:15SCFM@80PSIG
ApproximateDimensions:
Divider:116”Lx86”Wx82”H(2947mmx2185mmx2083mm)
Rounder:96”Lx84”Wx54”H(2438mmx2134mmx1372mm)
ApproximateShippingWeight:
4,900lb.(2223kg)
ELECTRICAL FEATURES
• NEMA12stainlesssteelcontrolenclosure
-Mountedondividerandpre-wiredforsimpleinstallation
• AllenBradley5/03PLCcontrol
-Synchronizesknifetoprooferspeed
• AllenBradleyvariablespeedACinvertersfor
-Augerdrive
-Meteringpumpdrive
-Rounderbelt
-Kickerroller
• PreciseAllenBradleyservomotordriveforcut-offknife
-Electronicproofersynchkit
• AllenBradleyPanelView600operatorinterfacestation
-Fullrecipemanagementforupto50products
-Simplechangeoverprocedure
-Alarmmessagedisplay
• AllenBradleypushbuttonsfor:
-2buttonstart
-Stopandemergencystop
-Mastercontrolrelay
• Alarmbeacon
• PLCcontrolledCIPsanitationroutine
• Doughpressurecontrolledbytransducerfeedbackloop
Machine Mounted Electrical
Enclosure & Operator Controls
• Optionalchilledrounderbed
• Additionalmachinemanuals
• Pneumaticpushbacksystem
− Allowsdividertodischargeunwanteddoughinto
rollawaystainlesssteelcatchpanwithscreenand
drain
− Dividerwillautomaticallypushbackifscalingunder
weightproductsbasedonpressurefeedback
− Pushbackalsoallowseasyaccessduringsanitation
• Availableadjustableopeningrounderbarsystemfor
preciseroundingcontrolofalldoughpiecesizes
• Reverseaxisrounderbars
• CEelectricals
Pushback with Catch Pan Adjustable Bars
Europe Ofce:
West Park Ring Road
Leeds LS16 6QQ
England
Tel: 44-1132-787110
Fax: 44-1132-741415
sales-europe@amfbakery.com
1-800-BAKERS-1
www.amfbakery.com
FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR
AMF’s focus on continuous improvement may result
in changes to machinery specications without notice.
09/2008
Asia Ofce:
Room 801 A-Building
Thunis Dev. Building
No. 11 Hui Xin East St.
Chaoyang District
Beijing, China 100029
Tel: 86-10-64823613
Fax: 86-10-64934259
sales-asia@amfbakery.com
Headquarters:
2115 W. Laburnum Ave.
Richmond, Virginia 23227
Tel: 1-800-225-3771
or 1-804-355-7961
Fax: 1-804-342-9724
sales@amfbakery.com
KX-T DOUGH DIVIDER/ROUNDER
DIMENSIONAL DRAWING
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