Titan 8506107 Owner's manual

Type
Owner's manual
3/4" Drive Digital Torque Adapter
WARNING Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
When unpacking your new digital torque adapter and related parts &
accessories, please inspect it carefully for any damage that may have
occurred during transit. If you have any questions, or require assistance with
damaged or missing parts, please contact our factory customer service
department at: 1-800-386-0191
Please have the serial number, model number, and date of purchase available
for reference when calling.
23153
This instruction manual is intended for your benefit. Please read and follow the safety, installation,
maintenance and troubleshooting steps described within to ensure your safety and satisfaction. The
contents of this instruction manual are based upon the latest product information available at the
time of publication. Due to continuing improvements, actual product may differ slightly from the prod-
uct described herein. Tools required for assembly and servicing are not included.
INTRODUCTION
After opening the carton, unpack your new digital torque wrench adapter and related parts & acces-
sories. Please inspect it carefully for any damage that may have occurred during transit. Please
check it against the photograph on carton. If any parts are missing, please call factory customer ser-
vice at 1-800-386-0191.
UNPACKING & INSPECTION
Do not operate this tool if damaged during shipment, handling or misuse. Do not operate the tool
until the parts have been replaced or the fault rectified. Failure to do so may result in serious per-
sonal injury or property damage.
All damaged parts must be repaired or replaced as needed prior to operating this tool.
Check to see that all nuts, bolts and fittings are secure before putting this tool into service. If you
have any questions, or require assistance with damaged or missing parts, please contact our factory
customer service department at: 1-800-386-0191
Please have the serial number, model number, and date of purchase available for reference when
calling.
WARNING - RISK OF FLYING PARTICLES
READ THIS MANUAL COMPLETELY BEFORE USING THE DIGITAL
TORQUE ADAPTER
• To insure accuracy, work must not move in angle mode.
• For personal safety and to avoid adapter damage, follow good professional tool and fas-
tener installation practices.
• Periodic recalibration is necessary to maintain tool accuracy.
USERS AND BYSTANDERS SHOULD ALWAYS WEAR
EYE PROTECTION
• Be sure all components, including adapters, extensions, drivers and sockets are rated to
match or exceed the torque being applied with tool.
• Observe all equipment, system and manufacturer’s warnings, cautions and procedures
when using this adapter.
Always use the correct size socket for the fastener being torqued.
• Do not use damaged sockets, showing signs of wear or cracks.
Always replace damaged fasteners before applying torque.
WARNING - Electrical Shock Hazard
• Electrical shock can cause injury.
• Plastic handle is not insulated.
• Do not use on live electrical circuits.
Over-torquing can cause breakage. An out of calibration torque wrench can cause part or
tool breakage. Broken hand tools, sockets or accessories can cause injury. Excess force
can cause crow foot or flare nut wrench slippage.
IMPORTANT SAFEGUARDS
• Never operate digital torque adapter when powered OFF. Always power adapter ON prior
to applying torque.
• Never use this digital torque adapter to loosen fasteners as damage may occur.
• Do not exceed the rated maximum torque value for the digital torque adapter as break-
age and/or a loss of accuracy could occur.
Always verify the calibration of the digital torque adapter if you know or suspect its capac-
ity has been exceeded.
Always pull - do not push - on the drive tool (ratchet) handle that is connected to the digi-
tal torque adapter.
Adjust your stance to prevent a possible fall while applying torque.
Apply torque slowly and grasp the center of the handle. Do not apply load to the end of
the handle.
Avoid applying excessive torque, turn the ratchet slowly and steadily as you apply torque.
Pay attention to the LED light and sound indicators.
• Never submerge the digital torque adapter in water or any other liquid.
• If the tool gets wet, immediately wipe it dry with a soft, clean towel.
• Do not expose this wrench to dust or sand as this could cause serious damage.
• Use the digital torque adapter only for its intended purpose as described in this manual.
• Do not use the digital torque adapter if it is not working properly or if it has suffered any
damage.
• Do not disassemble the digital torque adapter.
• Do not expose the digital torque adapter to extreme temperatures, humidity, direct sun-
light.
• Do not shake violently or drop digital torque adapter.
• Do not use this tool as a hammer.
• Position batteries in proper polarity.
• Do not mix batteries of different type.
• Never clean the digital torque adapter with soap or solvents.
• Use a soft, dry, clean cloth to clean the digital torque adapter and LCD panel.
• Do not apply excessive force to the LCD display panel.
• Store in a clean dry place.
• Keep this tool away from magnets.
IMPORTANT SAFEGUARDS
WARNING - TO AVOID DAMAGING DIGITAL TORQUE ADAPTER
Drive size: 3/4 inch
Accuracy:
CW: ± 1%
CCW: ± 2%
Memory presets: 10
Display resolution: 0.1 Nm
Operation mode: Peak/Trace
Unit selection: kg-cm, kg-m, lb-in, lb-ft, N-m
Battery: AAA x 2 pcs
Ambient temperature range:
Operating: -10°C – 60°C (13.9°F – 139.9°F)
Storage: -20°C - 70°C (-4°F – 157.9°F)
Auto shut-off: 80 seconds
Torque range: 50-600 Ft-lbs (67.8-813.5 N-m)
PRODUCT SPECIFICATIONS
PRODUCT FEATURES
• Digital torque readout.
• Selectable for five torque units of measure: lb-ft, lb-in, kg-cm, kg-m and N-m.
• +/- 1% CW and +/- 2% accuracy
• Clockwise (CC) and counterclockwise (CCW) operation indicated on display.
• Peak torque hold mode and Tracking torque mode selectable.
• White LED backlight for easy reading.
• Reverisble LCD display viewing orientation.
• Multiple preset torque value indicators: audible buzzer, vibration alarm, red LED warning
light.
• Displays percentage of preset torque value attained.
• Power saving automatic sleep mode activates after 3 minues of inactivity.
• Uses two (2) AAA size batteries.
• Batteries, storage case and calibration adapter included.
LCD display
with backlight
Extension bar
Keyboard
Calibration adapter
Units
Peak hold/TraceDigit shift
Add value
Mode
KEYBOARD
Units
Peak hold/Trace
Digit shift
Add value
Mode
The Titan Digital Torque Adapter displays fastener torque specification settings,
torque readings and peak hold measurements.
Buzzer
Preset target torque
Preset number
Peak Hold
CCW
CW
Trace
Percentage of
preset torque
Low battery icon
Torque value
Unit of
measure
LCD DISPLAY INDICATORS
When battery voltage drops below 2.6
volts, a low battery warning icon will
appear on the LCD display.
When the battery voltage drops below 2.4 volts,
the low battery warning icon will begin to flash,
indicating that immediate battery replacement is
required.
LOW BATTERY VOLTAGE INDICATION
Battery voltage under 2.6V Battery voltage under 2.4V
POWERING ON DIGITAL TORQUE ADAPTER
Press Mode button to turn digital torque adapter on and activate auto-zeroing process.
Auto-zeroing process Normal mode
(Preset number 0 shown)
CAUTION:
Make sure the displayed applied torque value is zero during the auto-zeroing period. Otherwise a
torque offset will be included.
Press
Select 1 of 10 user programable memory presets.
Normal mode
(Preset number 0 shown)
Press to scroll through ten (10) user programable memory presets.
SELECTING MEMORY PRESETS
Auto/Manual
If the value of the presetting being programmed exceeds 120% of
the rated maximum torque capacity of the adapter, the value will be
automatically reset to zero.
ATTENTION
Press
SETTING PRESET VALUES
Press Press
Press Press Press
1. With the unit on, press the (Digit shift) key to display the “normal mode” screen.
2. Press the (Digit shift) key to the activate the “set torque value” screen (far right digit flashes).
3. Press the the (Units) key to toggle the Units of measure indicator until the desired unit of mea-
sure is displayed.
4. Five different unit selections are available: kg-cm, k-gm, in-lb, ft-lb, and N-m.
SELECTING UNITS OF MEASURE
PressPress Press
NOTE:
When you change units, any target torque setting you have already entered will now be displayed in
the new unit value.
SELECTING PEAK HOLD/TRACKING MODES
Tracking Mode Peak Hold Mode
Press
In Track mode - The display will register “real-time” torque as it is applied. This is useful when you
are able to observe the digital display while applying torque to a fastener. Watching the torque value
increase can assist you in applying torque evenly and safely, especially as you approach your target
torque setting.
1. With the unit on, press the (Digit shift) key to display the “normal mode” screen.
2. Press the (Digit shift) key to the activate the “set torque value” screen (far right digit flashes).
3. Press the the key until the desired first digit value is displayed (0 through 9).
4. Press the (Digit shift) key to move to the next higher digit position.
5. Repeat steps three (3) and four (4) as needed to enter the desired target torque value.
Manual mode
Icon blinking
Apply
torque
Fully release
applied torque.
Press to manually clear currently displayed peak torque value.
Display retains peak
torque achieved.
PEAK HOLD MODE OPERATION
AUTO MODE:
Peak Hold Mode
Percent of Target torque
applied is displayed.
Apply
torque
Buzzer sounds: BiBiBiBiBiBiBi
Red LED flashes:
Vibration altert activates
Release torque to zero-out torque
reading and then apply torque again.
Release
torque
Select pre-setting: 200 kg-cm
(in this example)
Apply
torque
MANUAL MODE:
Auto mode
Press and hold
for 2 sec.
Manual mode
Icon will blink
Toggle screen from Auto mode to Manual mode.
Continue applying torque
until preset torque value
is achieved.
In Peak hold mode, the digital display shows the maximum torque applied, which can be helpful for
verifying that the correct torque was applied when the digital display is not visible during use. This
mode is also handy when using the adapter to calibrate a torque wrench.
Unit auto clears and updates to
display new peak value attained.
If the value of the selected presetting is zero, a default
value of 120% of the rated torque capacity of the adapt-
er will automatically be loaded as the target torque
ATTENTION
TRACKING MODE OPERATION
Tracking Mode
At 50% of Target torque:
• Percentage of preset torque value is displayed
• Buzzer sounds: Bi---Bi---Bi---
• Red LED flashes:
Select pre-setting: 200 kg-cm
Apply torque to reach preset torque value
(200 kg-cm in this example)
At 70% of target torque:
At 90% of target torque:
At 100% of target torque:
• Percentage of preset torque value is displayed
• Buzzer sounds: Bi-Bi-Bi-Bi
• Red LED flashes:
• Vibration alert activates
• Percentage of preset torque value is displayed
• Buzzer sounds: BiBiBiBiBiBiBi
• Red LED flashes:
• Percentage of preset torque value is displayed
Apply
torque
Apply
torque
Apply
torque
In Tracking mode, the display will register torque as it is applied in real-time. This allows you to
observe the digital display while applying torque to a fastener. Watching the torque value increase
can assist you in applying torque evenly and safely, especially as you approach your target torque
setting.
1. Requires two (2) alkaline AAA batteries.
2. Unscrew battery cover fastener with 2.5 mm hex key wrench.
3. Remove the battery cover.
4. Remove the old batteries.
5. Clean battery terminals.
6. Install fresh batteries in the digital torque adapter (with the “+” sign ends away from the contact
springs).
7. Replace the battery cover and screw tight.
Note
• Remove batteries if stored for a long period of time.
• DO NOT mix batteries by type, brand, or condition.
• Oil, water, dirt and sweat can prevent a battery’s terminals from making electrical contact. Wipe
both terminals before installing batteries.
• Typical battery life is 2000 uses.
Battery disposal
Only dispose of batteries when they are fully discharged.
DO NOT dispose of batteries in a fire.
Dispose of expended batteries and packaging materials in an environmentally responsible manner.
Press and hold Mode button for 2 seconds to turn unit off.
NOTE: This tool will automatically enter sleep mode after 3 minutes of inactivity.
BATTERY INSTALLATION AND REPLACEMENT
POWERING OFF DIGITAL TORQUE ADAPTOR
Press and hold button for 2 seconds to toggle the orientation of the display readout.
CHANGING ORIENTATION OF DISPLAY
Press
1. Set your torque wrench to a value of approximately 25% of its maximum capacity. For example, if
your torque wrench has a maximum capacity of 150 lb-ft, set it to 40 lb-ft.
2. Program the digital torque adapter for a torque value that matches the torque wrench setting. In
our example, you would set the adapter for 40 lb-ft. Ensure the adapter is in the “peak” mode as
this will make it easy to reference actual torque versus the torque indicated on the wrench.
3. Connect the pre-set torque wrench and the included calibration adapter to the digital torque adapt-
er. Secure the calibration adapter in a bench vise. Ensure the calibration adapter is securely tight-
ened in the vise.
4.Turn the torque wrench smoothly and steadily, applying torque to the calibration adapter until your
torque wrench reaches the preset value, either by “clicking” (micrometer style torque wrench), or
displaying the desired setting (digital or dial torque wrench).
5. Read the peak torque value shown on the digital torque adapter. Adjust your torque wrench and
repeat the procedure until the trque wrench and digital torque adapter show identical torque val-
ues.
Disposal
Do not dispose of this device in normal domestic waste.
Observe the currently valid regulations.
In case of doubt, consult your waste disposal facility.
CALIBRATING A TORQUE WRENCH USING DIGITAL ADAPTER
IMPORTANT - Service, repair and calibration are to be performed by Star-Asia USA, LLC only. Cali-
bration by the user is recorded in the wrench and voids factory certification. Contact Star-Asia USA,
LLC for information on calibration service.
PLEASE NOTE
USER QUICK REFERENCE GUIDE
Measure Torque Presetting Target Torque
Distributed by Star Asia-USA, LLC
P.O. Box 58399, Renton, WA 98058
Consumer Service: 800-386-0191
©2013 Star Asia-USA, LLC
Star Asia-USA, LLC (hereinafter “seller”) warrants to the original purchaser only, that this product will be free from
defects in material or workmanship for a period of one year from date of purchase for home domestic use.
Warranty Performance
Warranty coverage is conditioned upon purchaser furnishing seller or its authorized service center with adequate
written proof of the original purchase date. Products returned, freight prepaid and insured, to our factory or to an
Authorized Service Center will be inspected and repaired or replaced, at seller‘s option, free of charge if found to
be defective and subject to warranty. Defective parts not subject to normal wear and tear will be repaired or
replaced, at our option during the above stated warranty periods. In any event, reimbursement is limited to the pur-
chase price paid. Other than the postage and insurance requirement, no charge will be made for repairs or
replacements covered by this warranty. Under no circumstances shall the manufacturer bear any responsibility for
loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages. There are no
warranties which extend beyond the description of the face hereof.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse,
abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight
damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recom-
mended operating and maintenance procedures also voids warranty.
Additional items not covered under this warranty: product failure caused by rain, excessive humidity, corrosive
environments or other contaminants; cosmetic defects that do not interfere with product‘s functionality.
This warranty shall not apply when: the product has been used for commercial or rental purposes; defects in mate-
rials or workmanship or damages result from repairs or alterations which have been made or attempted by others
or the unauthorized use of nonconforming parts; this damage is due to abuse, improper maintenance, neglect or
accident; or the damage is due to use of the product after partial failure or use with improper accessories. Warran-
ty does not apply to accessory items such as batteries.
Seller will not be liable for: labor charges, loss or damage resulting from improper operation, maintenance or
repairs made by persons other than a Star Asia-USA, LLC Authorized Service Center.
The use of other than genuine Star Asia-USA, LLC Repair Parts will void warranty.
Warranty Disclaimers
NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO
THIS PRODUCT, ANY IMPLIED WARRANTIES OF SELLER REGARDING THIS PRODUCT INCLUDING BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, ARE EXCLUDED. BUYER‘S OR USER‘S REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED
ABOVE. STAR ASIA-USA, LLC SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDI-
RECT, OR SPECIAL DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL SELLER‘S LIABILITY EXCEED THE
PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE CLAIM OR LIABILITY. ANY LIABILITY CON-
NECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WAR-
RANTY PERIODS SPECIFIED ABOVE.
Limitations on Warranty Disclaimers
Any implied warranties shall be limited in duration to one year from the date of purchase. In some states of the
U.S.A. and in some provinces of Canada there is no limitation for how long an implied warranty is valid, so the
aforementioned limitation may not apply to you.
Star Asia-USA, LLC (hereinafter “seller”) warrants to the original purchaser only, that this product will be free from
defects in material or workmanship for a period of one year from date of purchase for home domestic use.
90 DAY LIMITED WARRANTY - STAR ASIA-USA, LLC POWER TOOLS
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Titan 8506107 Owner's manual

Type
Owner's manual

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