HERO Passion Pro Owner's manual

PREFACE

Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of

continued riding pleasure in the years ahead.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,

safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets

which are environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine,

proper care and maintenance are essential for trouble-free operation and optimum

performance.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

NOTE

Pg. No.

CONTENTS

MOTORCYCLE IDENTIFICATION 1

PRODUCT SPECIFICATION 2

SAFE RIDING TIPS 4

ACCESSORIES & MODIFICATIONS 5

MOTORCYCLE VIEWS 7

PARTS FUNCTION 10

îInstruments & Indicators

îIgnition switch

îFuel gauge/odometer/trip meter

îService reminder indicator

LEFT HANDLEBAR CONTROLS

RIGHT HANDLEBAR CONTROLS

STEERING LOCK

SEAT LOCK

HELMET HANGER

SIDE STAND INDICATOR/SIDE STAND SWITCH

FUEL VALVE

FUEL TANK

10

11

12

13

14

ENGINE OIL 16

ENGINE OIL LEVEL CHECK/TOP UP PROCESS 17

ENGINE OIL REPLACEMENT PROCESS 17

16

TYRES 18

PRE-RIDE INSPECTION 19

STARTING THE ENGINE 23

RIDING 20

BRAKING/PARKING 21

12

14

15

21TOOL KIT/FIRST AID KIT 22SAFETY PRECAUTION

ANTI-THEFT TIPS 5

TIPS FOR HEALTHY ENVIRONMENT 6

MAINTENANCE

ROAD SIGNS

24

26

27

29

30

31

32

34

36

37

38

39

40

41

42

43

44

45

47

îSpark plug

îAir cleaner

îFuse replacement

îMaintenance Schedule

îOil screen filter & Centrifugal filter

îThrottle operation

îCarburetor

îThrottle controlled ignition system

îValve clearance

îClutch

îDrive chain

îFront brake

îRear brake

îBrake wear indicators

îBattery

îStop lamp switch

îSide Stand

îHeadlamp adjustment

SUSPENSION

FRONT WHEEL

REAR WHEEL

WASHING THE MOTORCYCLE

CATALYTIC CONVERTER

BASIC TROUBLESHOOTING

WARRANTY DETAILS

HERO GENUINE PARTS

ZONAL/REGIONAL OFFICES

Pg. No.

VIN and Engine No. may be required:

2. For dealing with Legal & Insurance Departments.

1. During registration of the motorcycle.

Location: Stamped on the right side of the

steering head tube.

VIN: MBLXXXXBUYZXYYYYY

Location: Stamped on the lower side of the

left Crankcase.

MOTORCYCLE IDENTIFICATION

Engine No.: XXXXEVYZXYYYYY

Model: Passion Pro VIN

BP

BR

Engine

EU

Cast wheel/Kick start/Drum

Spoke wheel/Kick start/Drum

Variants

XXXXEV Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

MBL XXXXBU Y Z X YYYYY

Manufacturer

code Vehicle

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

Cast wheel/Electric start/Drum

Spoke wheel/Electric start/Drum BT

BS EV

EV

Vehicle Identification Number (VIN)

MBLXXXXBUYZXYYYYY

Engine No.

XXXXEVY

ZXYYYYY

Cast wheel/Electric start/Disc BU EV

1

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

1980 mm

765 mm

1075 mm

1235 mm

795 mm

165 mm

112 kg (Kick Start/Drum)

Weight

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil disassembly

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance (cold)

Idle speed

Front Suspension

Rear Suspension

1.05 litres at disassembly and 0.85 litre at draining

12.5 litres (Minimum)

1.0 litre (Usable)

162-165 ml

6.15 kW (8.36 Ps) @ 8000 r/min

0.82 kgf-m (8.05 N-m) @ 5000 r/min

50.0x49.5 mm

9.9:1

97.2 cc

0.6-0.7 mm

0.10 mm

1400±100 r/min

Telescopic Hydraulic Shock Absorbers

Swingarm with 5 step adjustable Hydraulic

Shock Absorbers

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug NGK-CR7HSA, BOSCH-UR4AC,

Champion-P-RZ9HC (Federal Mogul)

PRODUCT SPECIFICATION

115 kg (Electric Start/Drum)

116 kg (Electric Start/Disc)

2

PRODUCT SPECIFICATION SPECIFICATIONSITEM

*MFR stands for Multi-Focal Reflector

**MF stands for Maintenance Free

3

12V-5/21W-MFR*

Trail length 85 mm

Tyre size 2.75x18-4PR/42P

3.00x18-6PR/52P

Front

Rear

Primary reduction

Final reduction

st

Gear ratio, 1

rd

3th

4

Battery

Alternator

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator

Position lamp

Hi Beam indicator

Side stand indicator

Fuse

3.722 (67/18)

3.071 (43/14)

3.181 (35/11)

1.706 (29/17)

1.238 (26/21)

0.958 (23/24)

**MF Battery, MF-3:12V-3Ah (Kick Start),

**MF-4:12V-3Ah (Electric Start)

115 W

Kick/Electric Start (Optional)

7A/10A (Kick start), 10A/15A ( Electric start)

Transmission

Electricals

Spoke Wheel/Cast Wheel (Optional)

Front Wheel

Rear Wheel

nd

2

Brakes Dia. 240 mm (Optional)

Dia. 130 mm

Front (Disc type)

Front (Drum type)

Rear (Drum type)

12V-35/35W Trapezoidal Halogen Bulb-MFR*

L.E.D.

12V-3.0W

L.E.D.

12V-1.12W

L.E.D.

12V-10Wx4 (Amber bulb) with clear lens-MFR*

Caster 26°

îAlways conduct simple pre-ride inspection

(page 19).

îAlways wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

îWhile riding, sit in a comfortable position

with your legs close to fuel tank.

îRide defensively and at a steady speed

(between 40-50 km/hr).

îFor stopping motorcycle, use both brakes

simultaneously, keeping throttle in the close

position.

îRespect road signs and obey traffic rules for

your own safety and that of others on the

road (page 47 & 48).

îDuring night time, dip headlamps of your

motorcycle for oncoming traffic, or when

following another vehicle.

îGive way to others on the road and signal

before you make a turn.

îTo make yourself more visible, wear bright

reflective clothing that fits well.

îTake care of loose/hanging clothes while

solo/pillion riding.

îGet your motorcycle serviced regularly by

the Authorised Hero MotoCorp workshop.

îAvoid sudden acceleration, braking and

turning of your motorcycle.

îNever use cell phone while riding the

motorcycle.

îNever touch any part of the hot exhaust

system like muffler.

îNever ride under the influence of alcohol or

drugs.

îConcentrate on the road and avoid talking

to the pillion rider or others on the road.

îDo not litter the road.

îDo not attach large or heavy items to the

handlebars, front forks, or fenders.

îNever shift gears without disengaging the

clutch and closing the throttle.

îDo not cross the continuous white/

yellow line in the center of the road, while

overtaking.

îNever take your hands off the steering

handle while riding.

SAFE RIDING TIPS

4

Do's: Don't:

îDo not pull a trailer or sidecar with your

motorcycle. This motorcycle was not

designed for these attachments, and their

use can seriously impair your motorcycle's

handling.

îMake sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or

steering travel, affect your riding position or

interfere with operating any controls.

îBe sure electrical equipment does not exceed

the motorcycle's electrical system capacity

(page 3). A blown fuse can cause a loss of

lights.

Modifying your motorcycle or using non-

Hero MotoCorp accessories can make your

motorcycle unsafe. Before you consider

making any modifications or adding an

accessory, be sure to read the following

information.

ACCESSORIES & MODIFICATIONS Modifications

We strongly advise you not to remove any

original equipment or modify your

motorcycle in any way that would change its

design or operation. Such changes could

seriously impair your motorcycle's handling,

stability and braking, making it unsafe to

ride. Removing or modifying your lamps,

mufflers, emission control system or other

equipment can also make your motorcycle

illegal.

îImproper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

îFollow all instructions in this owner's manual

regarding accessories and modifications.

WARNING

îMany times stolen motorcycles are identified

by information in the Owner's Manuals that

are still with them.

ANTI-THEFT TIPS

ADDRESS: _______________________________________

îPut your name, address and phone number

in this Owner's Manual and keep it in your

motorcycle at all times.

îUse an additional anti-theft device of good

quality.

NAME: _____________________________________________

îPark your motorcycle in a locked garage

whenever possible.

________________________________________________________

_____________________________________________________

PHONE NO : _____________________________________

îAlways lock the steering and never leave the

key in the ignition switch .

5

Accessories

îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil

recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with

top up every 3000 kilometres) to keep the engine fit and environment healthy.

îThe following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.

îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp

workshop, as per the service schedule, for an optimum performance and keep the emission

level under check.

îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned

regularly, which will also help reduce pollution and improve vehicle performance & fuel

efficiency.

îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible

spares and accessories can upset or deteriorate your motorcycle’s running condition.

îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or

defective mufflers, excessive noise will cause headaches and discomfort.

îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points

to save fuel and reduce pollution, if the waiting period is long.

îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast

once every 3 months or as notified by the government from time to time.

SOME TIPS FOR HEALTHY ENVIRONMENT

6

(3) Clutch lever

(11)Speedometer

(10)High beam indicator

(5) Passing switch

(9) Neutral indicator

(8) Side stand indicator

(1) Horn switch

(4) Headlamp switch

(7) Dimmer switch

(2) Turn signal switch

(6) Rear view mirror

(12) Turn signal indicator

(19) Ignition switch with steering lock

(20) Fuel tank cap

(13) LCD panel

(18) Electric starter switch (optional)

(15) Master cylinder (optional)

(17) Throttle grip

(14) Reset button

(21) Leg guard

(16) Front brake lever

16

17

18

19

20

21

15

711 14

13

12

8910

1

6

3

2

4

5

TOP VIEW MOTORCYCLE VIEWS

*Accessories and features shown may not be part of standard fitment.

7

(2) Carburetor

(3) Gear shift pedal

(4) Rider foot rest

(5) Main stand

(6) Side stand

(1) Fuel valve (7) Left side cover

(8) Saree guard with women

pillion step

(10) Reflex reflector

(9) Rear turn signal lamp

(11) Tail/Stop lamp

(13) Seat lock/Helmet hanger

(15) Front turn signal lamp

(12) Rear grip

(14) Side stand switch

15

10

11

LEFT SIDE VIEW MOTORCYCLE VIEWS

*Accessories and features shown may not be part of standard fitment.

12

13

14

124567 9

8

3

8

(3) Kick starter pedal

(4) Rider foot rest

(5) Starter motor (optional)

(1) Pillion foot rest

(2) Battery compartment (inside) (8) Caliper (optional)

(6) Rear brake pedal

(9) Front disc (optional)

(7) Oil level dipstick (11) Headlamp

(10) Front suspension

(12) Front visor

(13) Rear suspension

MOTORCYCLE VIEWS

RIGHT SIDE VIEW

13

10

11

12

123456788 9

*Accessories and features shown may not be part of standard fitment.

9

5

3

7

PARTS FUNCTION

The indicators are in the speedometer panel

above the headlamp. The functions are as

below.

Instruments and Indicators

4

89

6

10

1 2

Sl. No. Description Function

(6) Odometer Shows accumulated distance traveled

Indicates approximate fuel quantity in the

form of digital segments. The fuel gauge segments will

swing to the maximum scale on the fuel gauge LCD

panel once when the ignition switch it turned "ON".

(9) Side stand indicator Light glows when the vehicle is parked on the side stand

(10) High beam indicator Light glows when headlamp is in “Hi” Beam

(1) Neutral indicator Light glows when vehicle is in neutral

(2) Speedometer Indicates driving speed

(3) Turn signal indicator Flashes when turn signal switch is operated

(8) Reset button To reset the tripmeter to zero before starting a new trip

(7) Service reminder indicator Displays when the next service is due (page 12)

(5) Tripmeter Shows the distance traveled during a trip

(4) Fuel gauge

10

“OFF” Position/

Lock Open

“LOCK” Position

“ON” Position

Ignition switch

2

1

3

(1) Ignition switch

(2) Ignition key

(3) Steering lock position

The engine can be started, Turn signal lamps,

Horn, Tail/Stoplamp and Passing Switch can be

operated. Fuel Gauge, Odometer and Tripmeter

reading will be functional.

Key cannot be removed

Engine cannot be started and no electrical

system will be functional. Key can be removed

Key can be removed

Key Removal

Steering can be locked

Function

“LOCK”

“ON”

“OFF”

Key Position

11

The fuel gauge (1) is of a Liquid Crystal

Display (LCD) type.

The approximate amount of fuel quantity

available in the fuel tank is indicated by the

number of segments (2) in the display.

Fuel gauge

If only one segment (3) is displayed and

blinks, this indicates that the fuel quantity is

low and is in reserve. The fuel tank should be

refilled as soon as possible.

Odometer

The Odometer (4) shows accumulated

distance traveled.

The Tripmeter (5) shows distanced traveled per

trip. The Tripmeter can be reset to zero by

pressing the RESET button (6).

Service reminder indicator

The Service Reminder Indicator (1) is to indicate

user to bring the vehicle to an Authorised Hero

MotoCorp workshop for service. The indicator

shall start blinking when the vehicle covers

Tripmeter

kilometers as specified in the maintenance

schedule. The indicator will keep on blinking

throughout the kilometer interval for a

particular service and will stay ‘‘ON’’ thereafter.

The Service Reminder Indicator can be reset at an

Authorised Hero MotoCorp workshop.

SERVICE REMINDER

TRIP

km

2

1

SERVICE REMINDER

TRIP

km

536

4

7

After getting the vehicle serviced, make sure that

the Service Reminder Indicator has been reset.

NOTE

LEFT HANDLEBAR CONTROLS

3

6

1

2

12

(1) Fuel gauge (2) Segments

(3) Segment (4) Odometer (5) Tripmeter

(6) Reset button (7) Service reminder indicator

SERVICE REMINDER

TRIP

km

2

1

(1) Fuel gauge (2) Segments

îHeadlamp switch is “OFF”.

Functions in DC when the passing switch

knob is pressed in the following condition.

îHeadlamp switch is “ON” but on low beam.

2. Headlamp switch

Gives an indication for passing ahead.

1. Passing switch

The switch has three positions.

Position

Action

Headlamp “ON”

“Following is “ON”

• Tail/Stop lamp

• Position lamp

“OFF”

• Speedometer L.E.D.

marked by white dot.and

Press the switch to operate the horn.

5. Horn switch

IMPORTANT: To switch “OFF” the turn

signal after completing the turn, gently push

inside.

3. Dimmer switch

Select “ ” for high beam and “ ” for low beam.

Shift the turn signal knob sideways for

right/left indications and leave it to come back

to its normal position on its own.

4. Turn signal lamp switch

6. Clutch Switch (For electric start model)

There is a clutch switch provided for the safety

of the rider. The motorcycle cannot be started

by electric starter switch until the clutch lever is

operated when the vehicle is engaged in gear.

RIGHT HANDLEBAR CONTROLS

Ensure starter switch (1) is operated when the

vehicle is in neutral gear. If the vehicle is

engaged in gear press the clutch lever before

operating the starter switch. Release starter

switch after the engine has started.

Starter Switch (For electric start model)

1

4

5

13

(1) Electric starter switch

Never hold starter switch continuously for

more than 5 seconds as continuously cranking

of engine will drain the battery.

CAUTION

Location: On the rear left side of the seat,

below the rear cowl.

SEAT LOCK

STEERING LOCK

Steering lock with Ignition switch, turn the

ignition key (1) to "OFF" position & turn the

handle bar towards left or right & push the key

downwards & turn towards "LOCK” position.

After locking take out the key.

1

(1) Ignition key

(1) Seat Lock (2) Knob (3) Helmet Hanger

The helmet can be hung and locked on the

hook provided with the seat lock (1) by

rotating the key.

HELMET HANGER

When the vehicle is parked on side stand

(Ignition Switch “ON”), an indicator lamp

glows in the speedometer panel.

Operation: Insert the key and turn it

clockwise. Pull the knob (2) downwards to

release the seat. To install, engage the hook

on the underside of the seat with the frame

and push on the top rear side of the seat until

the lock (1) clicks.

SIDE STAND INDICATOR

For the safety of the customer a side stand

indicator (1) is provided.

1

(1) Side stand indicator

SIDE STAND SWITCH

A side stand switch (1) is provided in the side stand,

when the vehicle is parked on side stand (Ignition

Switch “ON”), the switch enables the side stand

indicator lamp to glow on the speedometer panel.

3 2

14

At “ON” position (2), fuel will flow from fuel

tank to the carburetor

“ON” Position

“OFF” Position

The three way fuel valve is on the left side of the

carburetor.

At “OFF” position (1), fuel cannot flow from

the tank to the carburetor. Turn the valve

“OFF” whenever the motorcycle is not in use.

FUEL VALVE

2

At “RES” position (3), fuel will flow from the

reserve fuel supply to the carburetor. Use the

reserve fuel only when the main supply is

exhausted. Refill the tank as soon as possible

after switching to “RES”. The reserve fuel

supply is 1.0 litre (usable).

“RES” Position

3

15

(1) Side stand switch (2) “ON” Position

(3) “RES” Position

(1) “OFF” Position

1

RES

ON

OFF

CHOKE

OFF

ON

CHOKE

OFF

ON

RES

ON

OFF

CHOKE

OFF

ON

RES

ON

OFF

FUEL TANK

Fuel tank capacity is 12.8 litres (minimum)

including a reserve supply of 1.0 litre (usable).

îTo remove the fuel tank cap (2), open the key

hole cover (1) and insert the ignition key (3)

turn it clockwise and remove the cap.

îDo not overfill the tank. There should be no

fuel (3) in the filler neck (4).

îFor locking, position the cap back on the

opening and press gently. The key springs

back to the normal position and the cap gets

locked.

3

1

2

(1) Key hole cover (2) Fuel tank cap

(3) Ignition key

îDo not operate the motorcycle with the fuel

valve in the “RES” position after refilling.

You may run out of fuel, with no reserve.

îDo not keep the fuel valve between “ON”

and “OFF” position while driving, since this

may drain reserve fuel from the tank.

NOTE 5

4

(4) Filler Neck (5) Fuel

Do not park the motorcycle under direct

sunlight as it causes evaporation of petrol due

to heat and deterioration of paint gloss due to

ultra violet rays.

CAUTION

Petrol is extremely flammable and is explosive

under certain conditions. Refill in a well ventilated

area with the engine stopped. Do not smoke or

allow flames or sparks in the area where the petrol

is refilled or where petrol is stored.

WARNING

îOIL CAPACITY: 1.05 litres

Use hero genuine engine oil or recommended

grade oil.

Manufactured by:

îTide Water Oil Co. (India) Ltd.

îSavita Oil Technologies Limited.

ENGINE OIL

îBharat Petroleum Corporation Limited.

GRADE: SAE 10W 30 SL Grade

(JASO MA2).

BRAND: Hero 4T plus

16

(1) Oil level dipstick (2) Upper level mark

(3) Lower level mark

îRemove the oil level dipstick and check the

oil level.

îPark the motorcycle on its main stand.

îStop the engine and wait for 2-3 minutes.

îIf required, add the specified oil up to the

upper level mark. Do not overfill.

îStart the engine & let it idle for 3-5 minutes.

îRemove the oil level dipstick, wipe it clean

and insert without screwing it in.

îQuantity of oil to be filled is 0.85 litre

(approx.) during oil change when right

crankcase cover is not removed.

îReinstall the oil level dipstick with a new O-ring.

îTo drain the oil, remove the oil level dipstick

and drain plug (1).

îFill the crankcase through the oil filler hole

with approximately 0.85 litre of the

recommended grade oil.

îAfter the oil has completely drained, reinstall

the drain plug with a new sealing washer (2).

îStop the engine and let the engine oil settle down.

îReinstall the oil level dipstick and check for

oil leaks.

Drain engine oil with the engine warm and the

motorcycle on its main stand.

îMake sure that oil level is at the “UPPER”

level mark of the oil level dipstick with the

motorcycle in an upright position and that

there are no oil leaks.

îRecheck the oil level.

ENGINE OIL REPLACEMENT PROCESS

îStart the engine and allow it to idle for few

minutes.

(1) Drain plug (2) Sealing washer

2

1

The oil level dipstick (1) is on the right

crankcase cover for measuring oil level. Oil level

must be maintained between the upper (2) and

lower (3) level marks on the oil level dipstick.

TOP UP PROCESS

Do top up if oil level reaches towards the lower

level mark or every 3000 kms. whichever is earlier.

Check engine oil level each day before

operating the motorcycle.

ENGINE OIL LEVEL CHECK/

UPPER

LOWER 3

2

1

17

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HERO Passion Pro Owner's manual

HERO Passion Pro Owner's manual

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