463450805 Assembly

Char-Broil 463450805 Assembly, 463450805 Owner's manual

  • Hello! I am an AI chatbot trained to assist you with the Char-Broil 463450805 Assembly Owner's manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
  • What tools are required for assembly?
    What safety precautions should be taken during assembly?
    How do I attach the long and short leg assemblies?
    How do I assemble the wheels?
    How do I assemble the rails?
    How do I attach the front panel?
    Where does the hose heat shield go?
    How do I assemble the condiment basket?
    How do I attach the grill bottom assembly?
    How do I attach the electrode?
    How do I connect the ignitor wire?
ASSEMBLYMANUAL
463450805
THISGRILLIS FOR
OUTDOORUSEONLY
CAUTION:Readandfollowallsafety
statements,assemblyinstructionsanduseand
caredirectionsbeforeattemptingto assemble
andcook.
INSTALLER/ASSEMBLER:
Leavetheseinstructionswithconsumer,
CONSUMER:Keepthismanualforfuture
reference.
&WARNING
Failuretofollowallmanufacturer'sinstructions
couldresultinseriouspersonalinjuryand/or
propertydamage.
A CAUTION
Somepartsmaycontainsharpedges-
especiallyasnotedinthemanual!Wear
protectiveglovesifnecessary.
Ifyouhaveanyquestionsorneedassistanceduring
assembly,pleasecall1.800.241-7548.
Visitusonthewebat:
www.charbroil.Com
Necessarytoolsforassemblyofyourgrillisa
Phillipsheadscrewdriver.CAUTION:When
usinga powerscrewdriversetitto lowtorque.
Sizeandtypeofhardwareusedinassemblyofyour
grillmayvary,butwill notaffectgrillintegrity,
"NEW"
T. L.M.- TorqueLockingMethod
G @ ®
Screw+ThruPart+FormedLock=SolidLockCartStructure
ThecartassemblyutilizesthenewT.L.M.fasteningmethod.
Noneedfortheoldstyle"Bolt&Nut"combination
Thru Part -...
Screw--+
I
I
®
_. FormedLockingSystem
e
ItemstoAssemble
1 LongLegAssembly Qty:8
1ShortLegAssembly
8 Screws
A Placebottomshelfontableor grill
container.
BInserttabs onlongleg assembly
intobottomshelf.
C Attachlegassemblywithonescrew
oneachside.
D RepeatstepBandC forshortleg
assembly.
LongLeg
-"" "leftside
D
Shortleg .... +
rightside
C
Correctlyassembledlegs.
.... Longleg
"-- assembled
B
O temstoAssemble
2 Wheels
1AxleRod
2 WasherHeadScrew
1U-Nut
1TankThumbscrew
1FlangedHexNut
2 LegExtenders
CAUTION:Endsof screwshave
sharpponts
A
CorrectPosition
offlangedhexnut /"_%
c
Hubonwheel
facesintogdll
bottom
Turncartupsidedown
AAttachlegextenders.Checktomakesurelegextenderisseatedallthe
wayintotheleg.
BAttachu-nuttotab.Seeenlargementofu-nutforcorrectposition.
CThreadtankthumbscrewintoholeandu-nut.Screwflangedhexnut
ontoendoftankthumbscrew.
DAttachwasherheadscrewtoaxlerod.Slidewheelonaxlerod.Insert
axlerodhvhoolintolargeholeinbottomshelf.Attachotherwheeland
washerheadscrew.Note:Handholdaxlerodtotightenwasher
headscrew,
Qty:1
Nottoscale
Correctposition
Qty:1
Qty:1
Qty:2 Nottoscale
0
Qty:10
_ItemstoAssemble
4 Rails[allidentical)
10Screws
A Overlaprailsandhooktabsintoslots.Pullrailstolatch
BAttachrailandlegswithtwoso'ewsin eachcomer.
CAttachonescrewincenterofeachrail.
B
A Place
ItemstoAssemble
1FrontPanel
2 PushPins
tabsonfrontpanelbesidelegtabs.
B Insertpushpinsintofrontpanelandlegs.
Qty:2
z_
ItemstoAssemble
1HoseHeatShield
1Screw
Qty:1
Rightsideof cart
iii _,
ItemstoAssemble
1CondimentBasket
1PushPin
Qty:1
Qty: 4
ItemstoAssemble
1GrillBottomAssembly
4Screws
I
AAnglegrillbottomassemblyaroundandundertherails.
CAUTION:Becarefulnotto dislodgeburnertubes.
B Makesureribsoneachsideofbottomcastingarenestled
intonotchesoncastingseat.
CAttachfourscrewsinsidegrillbottomandintocastingseat.
CastingSeat
ItemstoAssemble
1Electrodew/WingNutor Nut
A Insidebottomcastinginsertelectrodeandfingertighten
withwingnutor nut.
Viewof electrodeattached';
J
andalignedwitha porthole
inthe burner.
FingerTighten
Front
Loosenlongwireandplace
behindfront panel.Donotconnect
atthistime.
A Holdcontrolpanelcloseto
bottomcasting.Attachshort
ignitorwiretoelectrode.
i BInsertre ulatorintoopeningin
frontpanel.
intoburnertubes
(seeburner-valveview).Rotate
controlpanelupandrestflange
overrail.
)aneltolegswith
a screwinto_hole.Ontheright
sideattacha screwinsecond
hole.
Burner]
Qty:3
D
Correctlyassembledburnertube andvalve.
ItemstoAssemble
1Shelf
A Showsacloseupoftherectangleholethat
holdstheshelfinplace.Slidesideshelfonto
railsuntilitisfullysecured.
B Showsshelfproperlyattached.
A
Rectangularholes
B
\
\
Tabfullysecured
Q temstoAssemble
1SidebumerAssembly
4 Screws
1SideburnerBumer
1WingNut
1SidebumerGrate
A Slidesideburnerassemblyontorails.
Attachwith4screws.
B Insertsidebumerburnerintosidebumer
assembly.Makesurevalvefitsintotube
beforeattachingwingnuttosideburner
burner.
C Placesidebumergrateontosidebumer
assembly.
Sidebumertubeandvalveproperlyengaged.
Qty:4
Qty:1
A
Onl_
ItemstoAssemble
1Fascia
1Screw
Qty:l
A Inserttabsonfascia into2 slotson sideburner
assembly.Fastenfasciainto secondhole
throughcontrolpanelandleg.
B Attachlongwirefrom electrodeignition
moduleto electrodebeneathsideburner.
Lookingunderneathsideburner
Caution:
If thereis a plasticsleeveon
thesideburnerelectrode,
removeit beforeconnecting
thelongwire.
Tabsonfascia
correctlyattached
ItemstoAssemble:
1TopCasting
2 ShoulderBolts
1Handle
2WingNuts
4ControlKnobs
1IgnitionButton
1AAABattery
\
\
. Bezel
/
Button
B
A Attachhandleto topcasting.
B Attachtopcastingwithshoulderbolts.
C Insert+sideof batteryintoignitormodule.Notecorrectposition
to holdignitorbutton.Pushonbuttononceto engageseal.
D Placeknobsonvalvestems.
I
I
I
I
I
\
\
D
Qty:2
Qty.2
1WarmingRack
C Placewarmingrackinslotsonbottomcasting.
G "drest
il rl- ,
ItemstoAssemble:
1(purchased)LPTank
LPtankissoldseparately.Useonlywithan(over-fill
protectiondevice)OPDequippedLPtank.Fillandleak
checkbeforeattachingtogrillandregulator.
PlaceLPtankintoholeinbottomshelf.Tighten
thumbscrewtoholdLPtanksecurelyinplace.
A CAUTION
Tankcollaropeningmustfacetofrontofcart
oncetankisattached.
Failuretoinstalltankcorrectlymayallow
gashoseto bedamagedinoperation,resulting
intheriskoffire.
Backofcart
SeetheUse&Caremanualto correctly
installtheLPTank,LeakTestanddothe
BurnerFlameCheck.
G temstoAssemble
1GreaseTrayAssembly
1GreasePan
A Slidegreasetrayintobracketsonbottomcasting.
iii
B Slidegreasepanintobracketsongreasetray.
I//J CAUTION
Failuretoinstallthegreasetraywillcausehot
greasetodripfrombottomofgrillwithriskof
fireorpropertydamage.
Youmayhavehardwareleftover ;_
aftercompletingassembly ofyour ii
grill.Thisis normalasinsomecases _i_
we have includedextra hardware to
ensureyouhaveenough, i_
/