Land Pride RCR2510 User manual
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- Garden tools
- Type
- User manual
Cover photo may show optional
equipment not supplied with
standard unit.
© Copyright 2008 Printed
Read the Operator’s Manual entirely.
When you see this symbol, the
subsequent instructions and
warnings are serious - follow without
exception. Your life and the lives of
others depend on it!
!
Table of Contents
5/09/08
22288
312-753M
RCR2596, RCR2510 and RCRM2510
Rotary Cutters
Operator’s Manual
Table of Contents
Land Pride
Table of Contents
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
© Copyright 2008 All rights Reserved
Land Pride provides this publication “asis” without warrantyof anykind, eitherexpressedor implied.While every precautionhas been taken in the preparation of this manual, Land
Pride assumesnoresponsibility forerrorsor omissions.Neitheris any liabilityassumedfor damagesresultingfromthe use oftheinformation contained herein. Land Pridereserves
the rightto reviseand improve itsproducts as itsees fit. Thispublication describes the stateofthis productatthe time ofits publication,and maynotreflect theproductin the future.
Land Pride is aregistered trademark.
All other brands and product names are trademarks or registered trademarks oftheir respective holders.
Printed in the UnitedStates of America.
Important Safety Information . . . . . . . . . . .1
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1
Look For The Safety Alert Symbol . . . . . . . . . . . . .1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . .8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual . . . . . . . . . . . . . . . . . . . . . .8
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serial Number Plate . . . . . . . . . . . . . . . . . . . . .8
Further Assistance . . . . . . . . . . . . . . . . . . . . . . 9
Section 1: Assembly and Set-Up . . . . . . .10
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . 10
Weight & Horsepower . . . . . . . . . . . . . . . . . . . 10
PTO Type & Speed . . . . . . . . . . . . . . . . . . . . . 10
Pull-Type Hitch . . . . . . . . . . . . . . . . . . . . . . . . 10
3-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dealer Preparations . . . . . . . . . . . . . . . . . . . . . . . 10
Gearbox Vent Plug . . . . . . . . . . . . . . . . . . . . . . . 11
Lift-Type Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . .11
Driveline Installation . . . . . . . . . . . . . . . . . . . . 11
Pull-Type Cutter . . . . . . . . . . . . . . . . . . . . . . . . . .12
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . .12
Equal Angle Driveline Installation . . . . . . . . . . 13
Constant Velocity Driveline Installation . . . . . .14
Chain Safety Shields (Optional) . . . . . . . . . . . . . . 15
Front Chain Shields (RCR2596) . . . . . . . . . . . 15
Front Chain Shields (RCR(M)2510) . . . . . . . . 15
Rear Chain Shield . . . . . . . . . . . . . . . . . . . . . . 15
Rubber Safety Shields (Optional) . . . . . . . . . . . . 16
Front Rubber Shields (RCR2596) . . . . . . . . . .16
Front Rubber Shields (RCR(M)2510 . . . . . . . . 16
Rear Rubber Shield . . . . . . . . . . . . . . . . . . . . . 16
3-Point Tractor Hook-Up . . . . . . . . . . . . . . . . . . . 17
Driveline Hook-up . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking Driveline Minimum Length . . . . . . . . 18
Pull-Type Tractor Hook-Up . . . . . . . . . . . . . . . . . 20
Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pull-Type Tractor Un-Hook . . . . . . . . . . . . . . . . . 20
Check Chains, 3-Point Lift-Type Cutters . . . . . 21
Section 2: Adjustments . . . . . . . . . . . . . .22
Leveling Procedure . . . . . . . . . . . . . . . . . . . . . . .22
Lift-Type Cutter . . . . . . . . . . . . . . . . . . . . . . . .22
Pull-Type Cutter . . . . . . . . . . . . . . . . . . . . . . .22
Cutting Height Adjustment . . . . . . . . . . . . . . . . . .23
Lift-Type Cutter . . . . . . . . . . . . . . . . . . . . . . . .23
Pull-Type Cutter . . . . . . . . . . . . . . . . . . . . . . .23
Section 3: Operating Procedures . . . . . .24
Operating Check List . . . . . . . . . . . . . . . . . . . . . .24
Transporting the Cutter . . . . . . . . . . . . . . . . . . . .24
Un-hooking the Cutter . . . . . . . . . . . . . . . . . . . . .24
Cutting Instructions . . . . . . . . . . . . . . . . . . . . . . .25
Turning Angles for Pull-Type Cutters . . . . . . . . . .25
Crossing Steep Ditches & Banks . . . . . . . . . . . . .26
General Operating Instructions . . . . . . . . . . . . . .26
Section 4: Maintenance & Lubrication . .28
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Service Cutting Blades . . . . . . . . . . . . . . . . . . . . .28
Driveline Protection . . . . . . . . . . . . . . . . . . . . . . .29
Clutch Run-In . . . . . . . . . . . . . . . . . . . . . . . . .29
Clutch Disassembly . . . . . . . . . . . . . . . . . . . . .30
Clutch Inspection . . . . . . . . . . . . . . . . . . . . . . .30
Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . .30
Flex Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Skid Shoe Maintenance . . . . . . . . . . . . . . . . . . . .31
Tractor Maintenance . . . . . . . . . . . . . . . . . . . . . .31
Storage Instructions . . . . . . . . . . . . . . . . . . . . . . .31
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . .32
Tailwheel Spindle Tube . . . . . . . . . . . . . . . . . .32
Tailwheel Hub . . . . . . . . . . . . . . . . . . . . . . . . .32
Gearbox & T-Box . . . . . . . . . . . . . . . . . . . . . . .32
Driveline U-Joints . . . . . . . . . . . . . . . . . . . . . .33
Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Constant Velocity Driveline . . . . . . . . . . . . . . .33
Flex Coupler . . . . . . . . . . . . . . . . . . . . . . . . . .33
Pillow Bearing (Pull-Type Cutter) . . . . . . . . . . .34
Ratchet Jack . . . . . . . . . . . . . . . . . . . . . . . . . .34
Section 5 Specifications & Capacities . .35
Section 6: Features & Benefits . . . . . . . .36
Section 7: Troubleshooting . . . . . . . . . . .37
Section 8: Appendix . . . . . . . . . . . . . . . . .38
Torque Values Chart for Common Bolt Sizes . . . .38
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . .38
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
1
Important Safety Information
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in
this manual.
Safety at All Times
Thoroughly read and understand
the instructions given in this
manual before operation. Refer to
the “Safety Label” section, read
all instructions noted on them.
Do not allow anyone to operate
this equipment who has not fully
read and comprehended this
manual and who has not been
properly trained in the safe
operation of the equipment.
▲ Operator should be familiar with
all functions of the unit.
▲ Operate implement from the
driver’s seat only.
▲ Make sure all guards and shields
are in place and secured before
operating the implement.
▲ Do not leave tractor or implement
unattended with engine running.
▲ Dismounting from a moving
tractor could cause serious injury
or death.
▲ Do not stand between the tractor
and implement during hitching.
▲ Keep hands, feet, and clothing
away from power-driven parts.
▲ Wear snug fitting clothing to avoid
entanglement with moving parts.
▲ Watch out for wires, trees, etc.,
when raising implement. Make
sure all persons are clear of
working area.
▲ Turning tractor too tight may
cause implement to ride up on
wheels. This could result in injury
or equipment damage.
!
Look For The Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that
follows it. In addition to design and configuration of
equipment, hazard control and accident prevention
are dependent upon the awareness, concern,
prudence and proper training of personnel involved in
the operation, transport, maintenance and storage of
equipment.
Be Aware of
Signal Words
A Signal word designates a degree or
level of hazard seriousness. The
signal words are:
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury. This
signal word is limited to the most
extreme situations, typically for
machine components that, for
functional purposes, cannot be
guarded.
!
DANGER
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It mayalso
be used to alert against unsafe
practices.
Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury. It
may also be used to alert against
unsafe practices.
!
WARNING
!
CAUTION
For Your Protection
▲ Thoroughly read and understand
the “SafetyLabel” section, read all
instructions noted on them.
Shutdown and Storage
▲ Lower machine to ground, put
tractor in park, turn off engine, and
remove the key.
▲ Detach and store implements in a
area where children normally do
not play. Secure implement by
using blocks and supports.
OFF
REMO
VE
2
Important Safety Information
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Transport
Machinery Safely
▲ Comply with state and local laws.
▲ Maximum transport speed for
implement is 20 mph. DO NOT
EXCEED. Never travel at a speed
which does not allow adequate
control of steering and stopping.
Some rough terrain require a
slower speed.
▲ Sudden braking can cause a
towed load to swerve and upset.
Reduce speed if towed load is not
equipped with brakes.
▲ Use the following maximum
speed - tow load weight ratios as
a guideline:
20 mph when weight is less
than or equal to the weight of
tractor.
10 mph when weight is double
the weight of tractor.
IMPORTANT: Do not tow a load that
is more than double the weight of
tractor.
Use Safety
Lights and Devices
▲ Slow moving tractors, self-
propelled equipment, and towed
implements can create a hazard
when drivenonpublic roads. They
are difficult to see, especially at
night.
▲ Flashing warning lights and turn
signals are recommended
whenever driving on public roads.
Use lights and devices provided
with implement.
Practice Safe Mainte-
nance
▲ Understand procedure before
doing work. Use proper tools and
equipment, refer to Operator’s
Manual for additional information.
▲ Work in a clean dry area.
▲ Lower the implement to the
ground, put tractor in park, turn off
engine, and remove key before
performing maintenance.
▲ Allow implement to cool
completely.
▲ Do not grease or oil implement
while it is in operation.
▲ Inspect all parts. Make sure parts
are in good condition & installed
properly.
▲ Remove build-up of grease, oil or
debris.
▲ Remove all tools and unused
parts from implement before
operation.
Use A Safety Chain
▲ A safety chain will help control
drawn machinery should it
separate from the tractor
drawbar.
▲ Use a chain with the strength
rating equal to or greater than
the gross weight of the towed
machinery.
▲ Attach the chain to the tractor
drawbar support or other
specified anchor location. Allow
only enough slackinthechainto
permit turning.
▲ Do not use safety chain for
towing.
These are common practices that may or may not be applicable to the products described in
this manual.
3
Important Safety Information
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
Prepare for Emergencies
▲ Be prepared if a fire starts.
▲ Keep a first aid kit and fire
extinguisher handy.
▲ Keep emergency numbers for
doctor, ambulance, hospital and
fire department near phone.
911
Wear
Protective Equipment
▲ Protectiveclothing and equipment
should be worn.
▲ Wear clothing and equipment
appropriate for the job. Avoid
loose fitting clothing.
▲ Prolonged exposure to loud noise
can cause hearing impairment or
hearing loss. Wear suitable
hearing protection such as
earmuffs or earplugs.
▲ Operating equipment safely
requires the full attention of the
operator. Avoid wearing radio
headphones while operating
machinery.
These are common practices that may or may not be applicable to the products described in
this manual.
Keep Riders
Off Machinery
▲ Riders obstruct the operator’s
view, they could be struck by
foreign objects or thrown from the
machine.
▲ Never allow children to operate
equipment.
Avoid High
Pressure Fluids Hazard
▲ Escaping fluidunderpressure can
penetratetheskin causing serious
injury.
▲ Avoid the hazard by relieving
pressure before disconnecting
hydraulic lines or performing work
on the system.
▲ Make sure all hydraulic fluid
connections are tight and all
hydraulic hoses and lines are in
good condition before applying
pressure to the system.
▲ Use a piece of paper or
cardboard, NOT BODY PARTS, to
check for suspected leaks.
▲ Wear protective gloves and safety
glasses or goggles when working
with hydraulic systems.
▲ If an accident occurs, see a
doctor immediately. Any fluid
injected into the skin must be
treated within a few hours or
gangrene may result.
4
Important Safety Information
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Safety Labels
YourCutter comesequipped withall safetylabels inplace. They
were designed to help you safely operate your implement.
1. Read and follow label directions.
2. Keep all safety labels clean and legible.
3. Replace all damaged or missing labels.
4. Some new equipment installed during repair require safety
labels to be affixed to the replaced component as specified
by Land Pride. When ordering new components make sure
the correct safety labels are included in the request. To
order new labels go to your Land Pride dealer.
5. Refer to this section for proper label placement.
To install new labels:
a. Clean the area the label is to be placed.
b. Spray soapy water on the surface where the label is to
be placed.
c. Peelbackingfrom label. Press firmly ontothesurface.
d. Squeeze out air bubbles with the edge of a credit card.
838-062C
Amber Reflector
818-335C
Red Reflector
22288
22288
818-130C (Shown)
Caution 540 RPM
818-240C
Caution 1000 RPM
22288
8
Introduction
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Introduction
Terminology
“Right” or “Left” as used in this manual is determined by
facing the direction the machine will operate while in use
unless otherwise stated.
Definitions
Owner Assistance
The Warranty Registration card should be filled out by
the dealer at the time of purchase. This information is
necessary to provide you with quality customer service.
If customer service or repair parts are required contact a
LandPride dealer.Adealerhastrainedpersonnel,repair
parts and equipment needed to service the Cutter.
The parts on your Cutter have been specially designed
and should only be replaced with genuine Land Pride
parts.Therefore,shouldyourCutterrequirereplacement
parts go to your Land Pride Dealer.
Serial Number Plate
Refer to Figure 1:
For prompt service always use the serial number and
modelnumberwhenordering partsfromyourLandPride
dealer.Besuretoinclude yourserialandmodelnumbers
incorrespondence also.Referto Figure 1 for the location
of your serial number plate.
Serial Number Plate Location
Figure 1
NOTE: A special point of information that the
operator must be aware of before continuing.
IMPORTANT: A special point of information related
to its preceding topic. Land Pride’s intention is that
this information should be read and noted before
continuing.
16000
Land Pride welcomes you to the growing family of new
product owners.
This Cutter has been designed with care and built by
skilledworkersusingqualitymaterials. Proper assembly,
maintenance, and safe operating practices will help you
get years of satisfactory use from the machine.
Application
The standard utility duty RCR2596, RCR2510 and
RCRM2510SeriesRotaryCuttersaredesignedandbuilt
by Land Pride to provide excellent cutting performance
on gently sloping or slightly contoured right-of ways,
pastures, set-aside-acres, and row crop fields. Their
eight and ten foot cutting widths, 2" to 12" cutting height
and ability to cut weeds and brush up to 1” diameter
make them well suited for these applications.
The RCR2596 and RCR2510 cutters operate at a PTO
speed of 540 rpm and the RCRM2510 cutter operates at
1000 rpm. A category four equal angle driveline is
available on all three models and a category four
constant velocity driveline is available on only the
RCR2510 & RCRM2510 models.
Pull-type and three-point type hitches are available. The
RCR2596 is designed for a category I or II three-point
hitchandtheRCR2510andRCRM2510aredesignedfor
a category II or III three-point hitch. All three-point
hitches are Quick-Hitch adaptable. The RCR2596 three-
point hitch requires a 45-110 hp tractor and the Pull-type
hitch requires a 30-110 hp tractor. The RCR2510 and
RCRM2510 three-point hitch requires a 50-110 hp
tractor and 35-110 hp for Pull-type.
Stump jumpers, main driveline slip-clutches, and
outboard flex couplers are also offered for driveline and
gearbox protection. Safety shields around the cutter are
offered in either chain or rubber.
See “Features and Benefits” section and “Product
Specifications” for more information and performance
enhancing options.
Using This Manual
• This Operator’s Manual is designed to help familiarize
you with safety, assembly, operation, adjustments,
troubleshooting, and maintenance. Read this manual
and follow the recommendations to help ensure safe
and efficient operation.
• The information contained within this manual was
current at the time of printing. Some parts may change
slightly to assure you of the best performance.
• To ordera new Operator’sor Parts Manualcontact your
authorized dealer. Manuals can also be downloaded,
free-of-charge from our website at www.landpride.com
orprintedfromtheLandPrideService&SupportCenter
by your dealer.
9
Introduction
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
Further Assistance
Your dealer wants you to be satisfied with your new
Cutter. If for any reason you do not understand any part
of this manual or are not satisfied with the service
received, the following actions are suggested:
1. Discuss the matter with your dealership service
manager making sure he is aware of any problems
youmayhave and that he has had the opportunity to
assist you.
2. If you are still not satisfied, seek out the owner or
general manager of the dealership, explain the
problem and request assistance.
3. For further assistance write to:
Land Pride
Service Department
P.O. Box 5060
Salina, KS 67402-5060
10
Section 1: Assembly and Set-Up
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Section 1: Assembly and Set-Up
Tractor Requirements
Weight & Horsepower
Tractor horsepower and weight must be capable of
controlling the cutter under all operating conditions.
Tractorsoutside the horsepowerrange must not be used.
• RCR2596 cutters
Three-point. . . . . . . . 45-110 HP
Pull-type. . . . . . . . . . 30-110 HP
• RCR2510 & RCRM2510 cutters
Three-point. . . . . . . . 50-110 HP
Pull-type. . . . . . . . . . 35-110 HP
PTO Type & Speed
Tractor’srearpowertake-off(PTO)speedandsplinetype
must be capable of matching the cutter’s PTO type and
speed.
• RCR2596 and RCR2510 cutters
540 RPM 1 3/8”-6 spline rear power take-off
• RCRM2510 cutters
1000 RPM 1 3/8”-21 spline rear power take-off
Pull-Type Hitch
Refer to Figure 1-1
Distances between center of drawbar hitch pin hole to
end of tractor PTO shaft (“A” dimension) and from top of
drawbar hitch to center of PTO shaft (“B” dimension)
must be maintained when using the Pull-type hitches.
• “A” = 14" for 540 rpm
• “A” = 16" for 1000 rpm
• “B” = 8” for 540 and 1000 rpm
PTO to Drawbar Distances
Figure 1-1
NOTE: Ballast may need to be added to your tractor
to maintain steering control. Refer to your tractor’s
operator manual to determine if one needs
additional ballast.
IMPORTANT: PTO damage may occur if distances
“A” and “B” are not properly maintained.
22273
3-Point Hitch
The lower 3-Point arms of the 3-Point hitch must be
stabilized to prevent side-to-side movement. Most
tractors have sway blocks or adjustable chains for this
purpose. Category of hitch is dependent upon the series
of cutter being used.
• RCR2596 (Category l or ll hitch)
• RCR2510 & RCRM2510 (Category ll or lll hitch)
Dealer Preparations
Read and understand the operator’s manual for your
cutter. An understanding of how it works will aid in the
assembly and setup of your cutter.
This Rotary Cutter has been partially assembled at the
factory. However, some assembly will be necessary to
attach the hitch, driveline and guards to the cutter.
It is best to go through the Pre-Assembly Checklist
before assembling the cutter. Speed up your assembly
task and make the job safer by having all the needed
parts and equipment readily at hand.
Pre-Assembly Checklist
Check Reference
Fasteners and pins that were shipped
with the cutter. NOTE: All hardware from
the factory has been installed in the
location where it will be used. If a part or
fastener is temporarily removed for
assembly reasons, remember where it
goes.Keep the parts separated.
Operator’s
Manual
Be sure the parts get used in the correct
location. By double checking while you
assemble, you will lessen the chance of
using a bolt incorrectly that may be
needed later.
Operator’s
Manual
All grease fittings are in place and
lubricated.
Section 5
Page 32
Safety labels are correctly located and
legible. Replace if damaged.
Safety
Information
pg. 1
Inflate tires to specified PSI air pressure.
Tighten wheel bolts to specified torque.
Section 8
Page 38
Red and amber reflectors are correctly
located and visible when the cutter is in
the transport position.
Safety
Information
Page 1
Have a minimum of 2 people at hand
while assembling the cutter.
Operator’s
Manual
Have a fork lift or loader along with
chains and safety stands that are sized
for the job ready for the assembly task.
Operator’s
Manual
11
Section 1: Assembly and Set-Up
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
Lift Type Cutter 3-Point Assembly
Figure 1-3
theA-Framehitch.SecuretheA-Framehitchwiththe
3/4" bolts (#15), 3/4" flat washer (#13) and 3/4" lock
nut (#12).
2. Place the 2" long bushing (#17) between the A-
Framehitch as shown and insert 1” bolt (#9) through
the hole in the hitch and bushing. Secure with the 1”
lock nut (#10).
3. Assemble the two short braces (#8) that are on the
rear brace (#1) between the back holes of the
A-Frame (#11) using the clevis pin (#18) provided
and secure with the flat washer (#21) and cotter pin
(#19).
4. Assemble the two longer straight braces (#5) to the
front hole of the lug that is welded behind the
gearbox mount. Secure with the 1" bolt (#6) and lock
nut (#7).
5. Assembletheformedrearbraces(#2)totheinsideof
the inner most lugs at the rear of the cutter. Secure
with the 3/4” bolt (#3) and lock nut (#4).
6. Install the other clevis pin (#18), flat washer (#21)
and cotter pin (#19) into the top front hole of the A-
Frame.
Driveline Installation
1. Attachthe slip-clutch end of the driveline(#16)tothe
gearbox input shaft securely. Make certain that the
slip-clutch is fully onto the input shaft splines.
Tighten the conical dog pin on back side of slip-
clutch to 45-50 ft-lb torque.
2. Securechain#20toholeindrivelineguard.Driveline
guard not shown.
Gearbox Vent Plug
Refer to Figure 1-2
Gearbox vent plugs are shipped loose and packaged
with the Operator’s Manual. Remove existing splitter
gearbox pipe plug and replace with 3/8” vent plug.
Remove wing box pipe plugs and replace with 1/2” vent
plugs.
Figure 1-2
Lift-Type Cutter
Hitch Assembly
Refer to Figure 1-3:
1. Assemble the A-Frame hitch (#11) to the lower bolt
holes of the front inside hitch ears as shown. Insert
the 5/8" long bushings (#14) into the bottom holes of
22320
1/2” Wing Box Pipe Plug
1/2” WingBox
Pipe Plug
3/8” Splitter Box Pipe Plug
NOTE: Do not tighten hardware until assembly is
complete. Refer to “Torque Values Chart for
Common Bolt Sizes” on page 38.
22289
12
Section 1: Assembly and Set-Up
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Pull-Type Cutter
Hitch Assembly
Refer to Figure 1-4 for RCR2596 hitch assembly and
Figure 1-5 for RCR2510 hitch assembly:
1. Assemble tongue (#1) to the deck using hitch pins
(#2), spacer tubes (#3) and linch pins (#4).
NOTE: Do not tighten hardware until assembly is
complete. Refer to “Torque Values Chart for
Common Bolt Sizes” on page 38.
22302
2. Attachlevelrodassemblies(#8)totongue(#1) using
clevis pins (#5), flat washers (#6) and cotter pins
(#7).Makesurelevelrodadjustingnutsarethreaded
the same distance on both rods. This will ensure a
level unit.
3. Remove hydraulic hose holder (#9) from the hitch
and install to the cutter deck with 3/4” x 1 1/2” GR5
hex head cap screw (#12) and 3/4” hex locknut (#13)
as shown. Tighten mounting bracket hardware as
needed to secure hose holder in place.
4. Route hydraulic hose through the hose holder loop.
5. Remove parking jack (#10) from its storage position
on the deck and attach to the tongue (#1). Secure
with attached pin (#11). Adjust jacktodesired height.
RCR2596 Hitch Assembly
Figure 1-4
22290
RCR2510 Hitch Assembly
Figure 1-5
13
Section 1: Assembly and Set-Up
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
4. Install main driveline (#4) to jackshaft (#2) by pulling
onthecollarandpushingtheyokeforwardtoengage
the groove on the jackshaft splined stub until the
collar has locked in place. Make certain the locking
collar has engaged by pulling on the main driveline.
5. Tighten the set screw in the bearing locking
collar (#3).
6. Replace gearbox cover.
7. Secure chain (#5) on the main driveline (#4) to the
bearingsupport assembly(#3).Securechain (#6)on
the jackshaftdriveline (#2) to the hole on the left side
of the gearbox cover (cover not shown). Securing
chains will restrict driveline outer shields from
rotating.
RCR2596, RCR2510 & RCRM2510
Equal Angle Driveline Assembly
Figure 1-6
22303
Equal Angle Driveline Installation
Refer to Figure 1-6:
Equal angle drivelines can be installed on RCR2596,
RCR2510 and RCRM2510. Maximum turning angle is
limited to 35 degrees.
1. Remove gearbox cover (cover not shown).
2. Securely attach the slip-clutch end of the driveline
jackshaft (#2) to the gearbox input shaft (#1). Make
certain the slip-clutch is fully on the gearbox input
shaft. Tighten the conical dog pin on the connection
to 45-50 ft-lbs. of torque.
3. Insert driveline jackshaft (#2) through the bearing
support assembly (#3). Pull the bearing support
assembly fully against the jackshaft to extend the
jackshaft splines through the bearing and out the
other side as far as possible.
IMPORTANT: Makesurethebearing(#3) in bearing
support has its locking collar facing the cutter
gearbox (#1).
14
Section 1: Assembly and Set-Up
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Constant Velocity Driveline Installation
Refer to Figure 1-7:
Constant velocitydriveline can be installed on RCR2510
and RCRM2510 cutters only. Maximum turning angle is
limited to 80 degrees.
1. Securely attach slip-clutch end of jackshaft driveline
(#1) to gearbox input shaft (#8). Make certain the
slip-clutch is fully on the gearboxinputshaft. Tighten
the conical dog pin on the connection to 45-50 ft-lb
torque.
2. Insert jackshaft driveline (#1) into pillow block
bearing (#9). Secure bearing support (#2) with 1/2”-
13 x 3 1/2” long bolts (#3) and 1/2” flange nuts (#4).
NOTE: Do not tighten hardware until assembly is
complete. Refer to “Torque Values Chart for
Common Bolt Sizes” on page 38.
3. Install main driveline (#5) to jackshaft driveline (#1)
by attaching the (red) slide collar on the jackshaft.
Twist the quick disconnect on the yoke and push it
forward to engage the groove on the jackshaft
splined stub.
4. Secure chain (#7) to the tongue (#10) to restrict
driveline outer shield from rotating. Secure jackshaft
driveline chain (#6) to the hole in the left side of the
gearbox cover (cover not shown). Securing chains
will restrict driveline outer shields from rotating.
5. Tighten nuts (#4) to proper torque.
RCR2510 & RCRM2510
Constant Velocity Driveline Assembly
Figure 1-7
22304
15
Section 1: Assembly and Set-Up
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
Chain Safety Shields (Optional)
!
DANGER!
Rotary Cutters have the ability to discharge objects at high
speeds; therefore, the use of front and rear safety shields is
strongly recommended when cutting along highways or in an
area where people may be present.
Front Chain Shields (RCR2596)
Refer to Figure 1-8
Install each front chain shield (#1) with 1/2-13 x 2 3/4”
long carriage bolts (#2) and flange nuts (#3) as shown.
Front Chain Shields (RCR(M)2510)
Refer to Figure 1-9
Install front chain shields (#1) & (#2) with 1/2” -13 x 3 1/
2” long carriage bolts (#3) and flange nuts (#4) as shown.
Rear Chain Shield
Refer to Figure 1-10
Install rear chain shield (#1) with 1/2” -13 x 1 1/2” long
carriage bolts (#2) and 1/2” flange nuts (#3) as shown.
NOTE: Do not tighten hardware until assemblies
are complete. Refer to “Torque Values Chart for
Common Bolt Sizes” on page 38.
RCR2596 Front Chain Shield
Figure 1-8
RCR2510 & RCRM2510 Front Chain Shield
Figure 1-9
Rear Chain Shield
Figure 1-10
22292
22291
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16
Section 1: Assembly and Set-Up
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
Rubber Safety Shields (Optional)
!
DANGER!
Rotary Cutters have the ability to discharge objects at high
speeds; therefore, the use of front and rear safety shields is
strongly recommended when cutting along highways or in an
area where people may be present.
Front Rubber Shields (RCR2596)
Refer to Figure 1-11
Install front rubber shields (#1) with 1/2” -13 x 2 3/4” long
carriage bolts (#2) and flange nuts (#3) as shown.
Front Rubber Shields (RCR(M)2510
Refer to Figure 1-12
Install front rubber shields (#1) & (#2) with 1/2” -13 x 3 1/
2” long carriage bolts (#3) and flange nuts (#4) as shown.
Rear Rubber Shield
Refer to Figure 1-13
Install rear rubber shield (#1) and rear shield strap (#2)
with 1/2” -13 x 1 1/2” long carriage bolts (#3) and
1/2” flange nuts (#4) as shown.
NOTE: Do not tighten hardware until assemblies
are complete. Refer to “Torque Values Chart for
Common Bolt Sizes” on page 38.
RCR2596 Front Rubber Shields
Figure 1-11
RCR2510 & RCRM2510 Front Rubber Shields
Figure 1-12
Rear Rubber Shield
Figure 1-13
22307
22308
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17
Section 1: Assembly and Set-Up
5/09/08
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
Land Pride
Table of Contents
3-Point Tractor Hook-Up
Refer to Figure 1-14:
!
DANGER!
Tractor hook-up canbehazardousto you or your helper. Donot
allow anyone to stand between the cutter and tractor during
hook-up operations. Do not operate hydraulic 3-point lift
controls while someone is directly behind the tractor.
!
CAUTION!
Always engage parking brake, shut off tractor and remove key
before dismounting from tractor.
1. Locate the cutter on a flat level surface.
2. Determine the hitch category of the tractor that will
be used:
a. Category I tractors will have a lower hitch link
hole diameter of 7/8”. The top link hole diameter
(cutter end) will be 3/4".
b. Category II tractors will have a lower hitch link
holediameterof11/8”.Thetoplinkholediameter
(cutter end) will be 1".
c. Category III tractors will have a lower hitch link
hole diameter of 1 7/16”. The top link hole
diameter (cutter end) will be 1 5/16".
3. Removelowerlinchpins(#3)andhitchpins(#1)from
the deck. Remove upper cotter pin (#6), washer (#7)
and hitch pin (#5) from the deck.
3-Point Lift Type Cutter Tractor Hook-Up
Figure 1-14
22293
4. Slowly back the tractor up the cutter while using the
tractor’s 3-point hydraulic control to adjust the lower
linkarms up ordownto match the tractor’slowerarm
pin holes to the cutter hitch pin holes. The lower lift
arms of a Category 2 tractor will be positioned to the
outside of the cutters lower hitch lugs on the
RCR2596 & RCRM2596 cutters.
5. Re-insert hitch pins (#1) and secure with the linch
pins (#3).
6. Connect the top center link (#4) to the upper pivot
hitch using 1” clevis pin (#5), washer (#6) and cotter
pin (#7). Bend cotter pin after inserting to prevent it
from falling out.
7. Theliftlinkrodson yourtractor’s3-pointhitchshould
be adjusted to allow for lateral float. Please consult
you tractor’s manual for adjusting instructions.
Driveline Hook-up
An additional driveline may be required if the Rotary
Cutter is used on more than one tractor especially if a
quick hitch is used.
!
CAUTION!
Do not use a PTO adaptor. A PTO adapter will increase the
strainon the tractor’sPTOshaft and can damagethe PTO shaft
and mower driveline.
!
CAUTION!
Do not over speed PTO. The cutter can be damage when
operated above its rated PTO RPM.
18
Section 1: Assembly and Set-Up
RCR2596, RCR2510 and RCRM2510 Rotary Cutters 312-753M
5/09/08
Land Pride
Table of Contents
!
WARNING!
Damaged drivelines can cause serious injury or death.
Either a tractor with 540 rpm or 1000 rpm PTO (Power
Take-Off) speed is required. The RCR cutters are
designed for a PTO speed of 540 rpm and the RCRM
cutters are designed for 1000 rpm.
Maximum PTO Driveline Movement During Operation
Figure 1-15
Checking Driveline Minimum Length
Refer to Figure 1-14 on page 17:
1. Obtain the shortest distance possible between
tractor PTO shaft and gearbox shaft by starting the
tractor and slowly engaging 3-point lift to move the
lower arms up or down until the gearbox shaft is
IMPORTANT: Do not attempt to operate a 540 RPM
driveline cutter with a 1,000 RPM PTO tractor and
do not operate a 1000 RPM driveline cutter with a
540 RPM PTO tractor. Many tractors provide both
540 and 1,000 RPM PTO speeds. Check your
tractor’s manual to determine its capabilities.
IMPORTANT: Avoid premature driveline
breakdown. A driveline that is operating must not
exceed an angle of 25 degrees up or down while
operating 3-point lift. See Figure 1-15 below.
24872
IMPORTANT: Always check driveline minimum
length during initial setup, when connecting to a
different tractor and when alternating betweenusing
aquickhitch and astandard 3-point hitch. Morethan
one driveline may be required to fit all applications.
IMPORTANT: It is necessary to align and level the
tractor’s PTO shaft with the gearbox shaft when
checking driveline minimum length. Too long a
driveline can damage tractor, gearbox and driveline.
aligned and level with the tractor's PTO shaft.
Securely block cutter deck in this position.
2. Place tractor gear selector in park, shut tractor
engine off, set park brake and remove switch key.
3. Attach driveline to cutter and tractor as follows:
a. Slide inner yoke of driveline over the gearbox
shaft and secure with locking collar.
b. Slideouteryokeofdrivelineoverthetractor'sPTO
shaft and secure with locking collar.
c. Skip to step 5 if driveline fits between tractor and
Rotary Cutter.
Refer to Figure 1-16:
4. The driveline will require shortening if it is too long to
fit between the tractor and Rotary Cutter. Shorten
driveline as follows:
a. Check to makesure cutter andtractor PTO shafts
are level with each other and the deck is securely
supported at this height with support blocks.
b. Pull driveline profiles apart into two sections as
shown in Figure 1-16.
Driveline Shortening
Figure 1-16
c. Attach outer driveline universal joint to tractor
PTO shaft and inner driveline universal joint to
gearboxshaft. Pull on each drivelinesection to be
sure universal joints are secured.
d. Hold driveline sections parallel to each other to
determineiftheyaretoolong.Theinnerandouter
shieldsoneachsectionshouldendapproximately
1" short of reaching the universal joint shield on
the adjacent section (see “B” dimension). If they
are too long, measure 1" (“B” dimension) back
from the universal joint shield and makea mark at
this location on the inner and outer shields.
e. Cut off inner shield at mark (“X” dimension). Cut
same amount off inner shaft (“X1” dimension).
Repeat cut off procedure (“Y”&“Y1” dimensions)
to cut outer driveline half.
f. Remove all burrs and cuttings.
22311
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Land Pride RCR2510 User manual
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- Garden tools
- Type
- User manual
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