OWNER’S MANUAL
© 2007 MILLER Electric Mfg. Co.
OM-232 593C 2007−10
PipePro System Cart
1. Safety Symbol Definitions
Warning! Watch Out! There are possible hazards as
shown in the adjoining symbols.
Wear safety glasses with side shields.
Cylinders contain gas under high pressure and can ex-
plode if damaged. Never let a welding electrode touch
any cylinder. Always secure cylinder to running gear, wall,
or other stationary support.
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Trailers
Falling equipment can cause serious personal injury and
equipment damage. Use lifting eye to lift unit only, not
trailer, gas cylinders, or any other accessories. Use
equipment of adequate capacity to lift unit or parts such
as engine or generator.
Running Gear
Falling equipment can cause injury and damage, over-
sized cylinder can cause tipping. Properly install and se-
cure all equipment onto cart before using cart. Always
secure or remove any tools stored on cart before moving
unit. Do not lift cart in any manner when equipment and
cylinder(s) are installed − use handles to move cart. Do
not overload handles with cables − use standard 10 to 15
foot cables as maximum lengths.
Tipping equipment can cause injury and damage
equipment. Do not move cart where two wheels are at
different heights and cart could tip − avoid tipping. Be
careful when moving unit over uneven surfaces.
OM-232 593 Page 2
2. Installing Running Gear/Cylinder Rack
Ref. 804 932-B
1 Cylinder Chain
Install the cylinder chains to the
bottle mounting bracket as shown.
1
OM-232 593 Page 3
3. Installing PipePro Or Axcess Power Source Systems
804 933-B
. For hooking up the power source, the
wire feeder, polarity switch, welding
guns, accessories etc., see the Owner’s
Manual for the individual unit.
1 Power Source
Mount the power source to the cart as
shown using the 4 supplied 3/8−16 nuts
and bolts.
2 Cooler
Mount cooler to the cart bottom pan with
the supplied 1/4 x 20 x 1.00 in hardware.
3 Polarity Reversing/Isolation Control
4 Mounting Brackets
. Right side bracket will need to be re-
moved from cart and attached to polar-
ity reversing/isolation control and then
reattached to cart.
Mount polarity reversing/isolation control
to brackets as shown using the supplied
8−15 x 1/2 in hardware.
Y Ensure that all components are se-
curely fastened to the cart before
moving.
. The bottom shelf of the cart is
designed to fit the Coolmate
V3 water cooler.
Tools Needed:
1/4, 7/16 in
3/8 in
1
2
4
3
4
OM-232 593 Page 4
4. Installing XMT 456 Power Source Systems
804 934-B
. For hooking up the power source, the
wire feeder, polarity switch, welding
guns, accessories etc., see the Owner’s
Manual for the individual unit.
1 Power Source
Mount the power source to the cart
as shown using the 4 supplied
3/8−16 nuts and bolts.
Y Ensure that all components
are securely fastened to the
cart before moving.
Tools Needed:
3/8, 9/16 in
9/16 in
1
OM-232 593 Page 5
5. Installing Wire Feeder
804 935-B
1 Single Wire Feeder
2 Dual Wire Feeder
3 Stand Off Supports
Install the stand off supports to the
top of the cart in the hole pattern
that matches the feeder using the
supplied 10-24 screws.
4 Guide
Place a slot in wire feeder base over
the guide on the tray.
Attach the feeder to the stand off
supports using the supplied 10-24
screws.
A − Dual Feeder Hole Pattern
B − Single Feeder Hole Pattern
B
A
. For hooking up the power source, the
wire feeder, polarity switch, welding
guns, accessories etc., see the Owner’s
Manual for the individual unit.
3
4
2
1
3
OM-232 593 Page 6
6. Parts List
Ref. 804 896-B
2
1
4
5
7
8
6
10
13
3
11
12
9
Figure 1. Parts Assembly
Description
Part
No.
300 334 Cart, PipePro System
Quantity
1 +232 458 Weldment, Cart 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 206 814 Label, Caution Falling Equipment 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 202 063 Label, Caution Do Not Lift 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 232 470 Drawer, Assy 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 217 255 Slide, Drawer 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 232 822 Bracket, Mtg Pr/Ic Left 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 232 821 Bracket, Mtg Pr/Ic Right 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 209 479 Caster, Swvl 5.00 In Urethane W/Brake 2.000 In Wide 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 236 054 Bracket, mtg caster 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 163 463 Wheel, Rubber Tire 10.000 Od X 2.000 Wide X .750 Bore 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 602 250 Washer, Flat .812idx1.469odx.134t Stl Pld Ansi.750 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 121 614 Ring, Rtng Ext .750 Shaft X .085 Thk E Style Pld 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 232 535 Bushing, Snap−in Nyl 2.470 Id X 3.000 Mtg Hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
232 476 Hardware Kit, Pipepro System Cart (Including) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 387 Chain, Weldless 2/0 X 27. Bright Zinc Pld 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
142 735 Screw, 010-24x .50 Hexwhd.41d Stl Pld Slf Fmg C 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
191 914 Screw, 375-16x1.00 Hexwhd.66d Stl Pld Slffmg 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
167 788 Nut, 375-16 .56hex .34h Stl Pld Sem Cone Wshr.88d 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108 941 Screw, 250−20x1.00 Hexwhd.61d Gr5 Pld 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
152 461 Nut, 250−20 .44hex .23h Stl Pld Sem Cone Wshr.65d 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
146 296 Stand−off, No 10−24 X 1.562 Lg .500 Dia Nyl Fem 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
176 051 Screw, 008−15x .50 Hexwhd−pln Stl Pld Sht Met A 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
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