ESAB Versoarc CaB kit Installation guide

Brand: ESAB

Model: Versoarc CaB kit

Type: Installation guide

Versoarc CaB kit

Installation manual

0463 801 001  GB  20210623

TABLE OF CONTENTS

0463 801 001 -2- © ESAB AB 2021

1 READ THIS FIRST...................................................................................................................... 3

1.1 Meaning of symbols .................................................................................................... 3

2 INTRODUCTION ......................................................................................................................... 4

2.1 Included equipment..................................................................................................... 4

3 INSTALLATION........................................................................................................................... 5

4 OPERATION ............................................................................................................................... 9

4.1 Connections................................................................................................................. 9

4.2 EAC 10 setup ............................................................................................................... 10

5 MAINTENANCE.......................................................................................................................... 13

5.1 Routine maintenance .................................................................................................. 13

6 ORDERING SPARE PARTS ....................................................................................................... 14

WIRING DIAGRAM ................................................................................................................................ 15

ORDERING NUMBERS ......................................................................................................................... 18

SPARE PARTS ...................................................................................................................................... 20

ACCESSORIES ..................................................................................................................................... 21

1  READ THIS FIRST

0463 801 001 -3- © ESAB AB 2021

1 READ THIS FIRST

For general safety regulations, make sure you read and understand the safety information for each

product included in the ESAB Versoarc equipment.

Installation must be performed by an experienced person, and electrical work only by a trained

electrician. Use only recommended replacement parts.

This installation manual is intended for use by technicians with electrical/electronic training for help in

connection with installation and integration of the equipment.

Use the spare parts list as a guide to where the components are located in the equipment.

This manual contains details of design changes that have been made up to and including March 2021.

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate, serious

personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual and follow

all labels, employer´s safety practices and Safety Data Sheets

(SDSs).

2  INTRODUCTION

0463 801 001 -4- © ESAB AB 2021

2 INTRODUCTION

This manual is intended to guide a system integrator, when integrating ESAB Versoarc equipment.

The equipment is intended for use in retrofit for ESAB CaB units, retrofit of different competitors CaBs

and other integrated solutions.

This equipment can only control wire feeding unit, start stop of an analogue power source. Boom

travel motions and other motions must be controlled externally.

2.1 Included equipment

Welding head

• EWH 1000 welding head

Flux equipment

• Flux hopper 10l including holder

Slides

• Manual slide

Holder

• Flux holder and wire holder

Control unit

• EAC 10 with holder bracket. See Section 4.2 "EAC 10 setup", page 10.

3  INSTALLATION

0463 801 001 -5- © ESAB AB 2021

3 INSTALLATION

WARNING!

Before use, read and understand the instruction manual and follow

all labels, employer´s safety practices and Safety Data Sheets

(SDSs).

The installation must be carried out by a professional.

Figure 2: Example of Versoarc mounted on CaB unit

1) Assemble the vertical slide onto the carrier (1).

Then mount the horizontal slide onto the vertical slide.

3  INSTALLATION

0463 801 001 -6- © ESAB AB 2021

Make sure that the lever is placed in the right direction in relation to the CaB unit or Gantry.

Assemble the circular slide base onto the linear slide before assembling the other circular slide

part.

2) Place the attachment (2) of the welding head on the circular slide. Using M6 Allen screws with

washer, mount the welding head on the circular slide.

3) On the CaB unit or Gantry, drill four threaded holes with a c-c spacing of 60mm for M6 Allen

screws with washer to attach the carrier (3). Check the hole pattern on the carrier (3).

Using M6 Allen screws with washer, mount the carrier in its position (3).

Make sure that the insulators (4) are placed at their position.

3  INSTALLATION

0463 801 001 -7- © ESAB AB 2021

4) On the CaB unit or Gantry, drill eight threaded holes with c-c spacing according to the picture

below to attach the EAC10 control unit and the mounting arm EAC10 pendant. Check the hole

pattern on the pendant holder (4) and mounting plate (6).

Using M6 Allen screws with washer, mount the EAC10 control unit and the pendant holder to the

CaB unit or Gantry.

NOTE!

Attach the EAC 10 mounting plate (6) onto the boom without the EAC 10 control unit (5)

mounted onto the mounting plate (6).

NOTE!

Make sure that the welding head cable can reach the connection position in the EAC10

control unit.

3  INSTALLATION

0463 801 001 -8- © ESAB AB 2021

5) Mount the bobbin holder (7) on its position.

6) Using screws and washers mount the flux hopper on its position (8).

7) Connect the wires and the external emergency stop according to the wiring diagram. See the

"WIRING DIAGRAM" appendix.

8) When everything is connected, attach the emergency stop box (part of the power source interface

box (9) with emergency stop) close to the welding head.

9) Perform a functional test to make sure that the emergency stop circuit is working properly.

4  OPERATION

0463 801 001 -9- © ESAB AB 2021

4 OPERATION

4.1 Connections

1 Analogue power source 10 Control cable between the welding power

source interface and EAC 10 Control unit

(28-pol – 23-pol)

2 Welding power source interface 11 Work piece voltage reference cable

3 EAC10 Motor drive unit 12 Emergency stop on the CaB unit

4 Workpiece 13 External emergency stop

5 Mains supply connection 14 W1

6 Return cable 15 W2

7 Welding cable to power source 16 W3

8 Welding cable 17 W4

9 Control cable to analogue power source

(12-pol)

4  OPERATION

0463 801 001 - 10 - © ESAB AB 2021

4.2 EAC 10 setup

Follow these instructions to set up the EAC 10 control unit with Versoarc CaB kit. For information

about connections and control devices of the EAC 10 control unit see separate manual.

The external USB memory can be used to transfer programs to and from the control panel.

The USB memory must be formatted as FAT 32 in order to work. During normal use there is no risk of

viruses being able to infect the equipment.

NOTE!

The USB memory used with this equipment shall not be used for any other purpose.

Certain USB memories may not work with this equipment. Use a USB memory from a reputable

supplier.

ESAB assumes no responsibility for any damage caused as a consequence of incorrect use of the

USB memory.

1) Turn the power source interface box main switch OFF.

2) Open the cover on the left-hand side of the control panel.

3) Insert the USB memory in the USB connector including file Profiles.txt with text SERVICE.

4) Turn the power source interface box switch to ON and reset the emergency box.

5) Turn the switch on the EAC 10 to "II".

4  OPERATION

0463 801 001 - 11 - © ESAB AB 2021

Wait until the measure view appears.

6) SET MEASURED

  

Press and hold the OK button for 5 seconds until the welding menu appears.

WELDING MENU

REGULATION TYPE

FLUX PREFLOW

START TYPE

DIRECTION

BURNBACK TIME

0.0 s

DIRECT

TRIANGLE

0.50 s

Using the Up/Down buttons select the configuration menu .

7) The MACHINE CONFIGURATION menu appears.

MACHINE CONFIGURATION

PRODUCT CODE VERSOTRAC

Press the square button to select the PRODUCT CODE VERSOTRAC.

8) Press the OK button.

4  OPERATION

0463 801 001 - 12 - © ESAB AB 2021

9) The product code menu appears.

PRODUCT CODE

VERSOTRAC

C&B Analog PS

Using the Up/Down buttons select C&B Analog PS

10)Press the OK button.

Press the back button to return to the main menu.

Turn the switch on the EAC 10 to "0".

Remove the USB memory and close the cover.

5  MAINTENANCE

0463 801 001 - 13 - © ESAB AB 2021

5 MAINTENANCE

See separate manual for a specific component of the Versoarc CaB kit.

WARNING!

The mains supply must be disconnected during cleaning and maintenance.

CAUTION!

Only persons with the appropriate electrical knowledge (authorised personnel) may remove

the cover plates.

CAUTION!

The product is covered by manufacturer's warranty. Any attempt to carry out repair work by

non-authorised service centers or personnel will invalidate the warranty.

NOTE!

Regular maintenance is important for safe and reliable operation.

NOTE!

Perform maintenance more often during severe dusty conditions.

Before each use - make sure that:

• Product and cables are not damaged

Weekly

Inspect the slides and other moving parts, lubricate them if they are binding.

5.1 Routine maintenance

Maintenance schedule during normal conditions. Check equipment prior to every use.

Interval Area to maintain

Every 3

months

Clean or replace

unreadable labels.

Clean weld terminals.

Check or replace weld and

control cables.

Every 6

months

Clean the equipment. Use

dry compressed air with

reduced pressure.

6  ORDERING SPARE PARTS

6 ORDERING SPARE PARTS

CAUTION!

Repair and electrical work should be performed by an authorised ESAB service technician.

Use only ESAB original spare and wear parts.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When

ordering, please state product type, serial number, designation and spare part number in accordance

with the spare parts list. This facilitates dispatch and ensures correct delivery.

APPENDIX

WIRING DIAGRAM

APPENDIX

ORDERING NUMBERS

Ordering number Denomination Type Notes

0910 310 880 Versoarc CaB Retrofit kit

Options Denomination Type Notes

0910 310 880 Versoarc CaB Retrofit kit

0910 381 880 Power source interface box with

emergency stop

230V

0910 381 881 Power source interface box with

emergency stop

115V

0147 649 881 Flux hopper 10l silium. With flux

level window, not

compatible with

pre-heated flux.

Included

0147 649 882 Flux hopper 10l silium. Without Flux

level window,

compatible with

pre-heated flux.

0148 140 880 OPC Flux recovery unit A2 / A6 / EWH 1000

0148 140 880 OPC Basic with standard filter bag

0802 415 882 OPC Basic with cyclone filter

0802 415 883 OPC Basic with Tedak filter

APPENDIX

Options Denomination Type Notes

0339 719 880 OPC Super

Exclusive

hose,

nozzles

and filter

0802 415 892 OPC Super complete with cyclone filter

0802 415 893 OPC Super complete with Tedak filter

0449 152 880 Manual slide travel kit

Technical documentation

Ordering number Denomination Type

0463 627 * Instruction manual EWH 1000, EWH 1000 twin

0463 628 001 Spare parts list EWH 1000, EWH 1000 twin

0463 674 * Instruction manual EWH 1000 Single to twin

conversion kit

0443 407 001 Instruction manual and spare

parts list

OPC Flux recovery unit

0463 609 * Instruction manual Control unit EAC 10

0463 611 001 Spare parts list Control unit EAC 10

0463 612 * Instruction manual Control panel EAC 10

0463 689 * Instruction manual Welding power source interface

115V, 230V

0463 690 001 Spare parts list Welding power source interface

115V, 230V

The three last digits in the document number of the manual show the version of the manual. Therefore

they are replaced with * here. Make sure to use a manual with a serial number or software version that

corresponds with the product, see the front page of the manual.

Technical documentation is available on the Internet at: www.esab.com

APPENDIX

SPARE PARTS

Item Qty Ordering no. Denomination Notes

1 1 0910 296 001 Motor mount

2 1 0910 297 880 Mounting arm EAC10 pendant

3 1 0910 308 880 Versoarc Welding head for CaB

single wire

Page is loading ...

ESAB Versoarc CaB kit Installation guide

ESAB Versoarc CaB kit Installation guide

ESAB Versoarc CaB kit Installation guide

Related papers

Other documents