Rehau Pneumatic Stapler Tool Owner's manual

Category
Nail Gun
Type
Owner's manual

Rehau Pneumatic Stapler Tool

This pneumatic stapler tool is designed to provide fast and efficient stapling for a wide range of applications, from construction and roofing to packaging and manufacturing. With its lightweight and ergonomic design, it offers comfortable handling and reduces user fatigue during extended use.

The tool features adjustable air pressure settings, allowing you to customize the driving force based on the material and thickness of your workpiece. It accepts a variety of staple sizes and types, ensuring versatility for various projects.

This stapler tool is equipped with a quick-loading magazine for seamless reloading, minimizing downtime and maximizing productivity. It also boasts a non-slip grip surface for secure handling, even in wet or oily conditions.

Rehau Pneumatic Stapler Tool

This pneumatic stapler tool is designed to provide fast and efficient stapling for a wide range of applications, from construction and roofing to packaging and manufacturing. With its lightweight and ergonomic design, it offers comfortable handling and reduces user fatigue during extended use.

The tool features adjustable air pressure settings, allowing you to customize the driving force based on the material and thickness of your workpiece. It accepts a variety of staple sizes and types, ensuring versatility for various projects.

This stapler tool is equipped with a quick-loading magazine for seamless reloading, minimizing downtime and maximizing productivity. It also boasts a non-slip grip surface for secure handling, even in wet or oily conditions.

1100HicksRoad,RollingMeadows,IL60008USA
Phone:8472591620*8008732239Fax:8472599236*8883692588
www.spotnails.com
Takenocetotheschemacdiagramincludedinthismanual
Pleasecontactcustomerservicetoplaceanorderfor
replacementparts:
8008732239
Checkoutourwebsiteatwww.spotnails.comtobrowse
throughtherestofourtoollineandfasteners.
Operation, Maintenance
and Safety Manual
Pneumatic Tools
PLEASEREAD!Thismanualcontainsimportantinformationabout
productsafetyandshouldbereadbyalloperatorsofthistool.Contact
yourSpotnailsrepresentativeordistributorwithanyquestions
concerningthetoolanditsuse.
Spotnails
1100HicksRoad,RollingMeadows,Il60008
18008732239
TABLEOFCONTENTS
Page
Safety Instructions ………………………………….. 3
Safety Warnings ……………………………………. 3
Employer Responsibility …………………………… 3
Operation …………………………………………… 4
Explosion Hazard ………………………………….. 5
Air Supply & Connections ………………………… 5
Loading ……………………………………………. 6
Tool Service/Maintenance ………………………… 7
Tool Troubleshooting Guideline …………………… 8
Warranty ……………………………………………. 11
NOTE: Spotnails tools are quality built and designed to provide
maximum performance when used with Spotnails fasteners.
Spotnails cannot assume responsibility for performance if our tools
are used with fasteners or accessories not meeting the same high
quality standard as Spotnails fasteners and accessories. Spotnails
cannot assume responsibility for performance of tool if tool has
been modified or repaired by non-authorized people.
Page2
WARRANTYITEMS
Warrantyforcapassembly’s,casngsandhousingcasngsisoneyear
Warrantyforbumpers,‘o’rings,driverbladesandpistonringsisnotapplicableas
theyarenormalwearingpartswhoselifeisdependentonapplicaon.
Warrantyforallotherpartsis90days.
WARRANTYCONDITIONS
Thebeginningdateinwhichthewarrantyisinforceisthedateofpurchase.
Thewarrantyisnottransferable.
Thewarrantyisvoidedbyanyofthefollowing:
A.Abuse,misuseordamagetothetool.
B.UseofpartsotherthangenuineSpotnailsparts.
C.Useoffastenersnotdesignatedforuseinthetool.
D.Modicaonstothetoolthataltertheoriginal
funconorintent
ofuseofthetoolbyanyoneotherthanSpotnails.
Spotnailsretainstherighttoreplaceorrepairanywarrantyitemsitdeemsnecessary.
Page11
SYMPTOM CAUSE FIX
COILNAILERS
Skippingfasteners
1.Drypistonfeed 1.Addoilintoairinletin
2.Feedpistonorings 2.Replaceorings
3.Checkfeedpawlto
ensurefreemovement
3.Inspectpawlandwipe
clean
4.Canisterboomhas
wrongfastenerseng
4.Adjustcanisterboom
for
correctlengthofnails
5.Brokenwireweldnails
incanister
5.Removecoilofnailsand
replacewithnewcoil
Fastenersjamming
incanister/tool
1.Wrongfastenersbeing
used
1.Useonlyrecommended
fastenersfortool.

2.Brokenwireweldnails
incanister
2.Removecoilofnailsand
replacewithnewcoil
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERS
FROMMAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
Page10
SAFETYINSTRUCTIONS
Beforeoperangthistool,alloperatorsshouldreadthismanualtounderstandand
followallsafetywarningsbeforeconnecng,disconnecng,loading,operang,
maintaining,changingaccessorieson,orworkingnearthetool.Failuretodosocanresult
inseriousbodilyinjuryorevendeath.
EyeProtecon
Theoperatorandallpersonnelinthegeneralareashouldweareyeproteconthat
conformstotherequirementsofANSIZ87.1.Eyewearmustprovideproteconagainst
yingparclesbothfromthefrontandside.
HearingProtecon
Theoperatorandallpersonnelinthegeneralareashouldwearhearingproteconin
workingareawhereexposuretoloudnoiselevelmaycausehearingdamage.
HardHatProtecon
Insomeenvironments,itmaybenecessarytowearheadproteconthatconformstothe
requirementsofANSIZ789.1
SAFETYWARNINGS
Failuretofollowanyoftheinstruconsbelowcouldresultinsevere
injurytotooluserandbystandersorcausedamagetotoolandproperty.
Readandunderstandallinstruconspriortooperangtool.Stayalert,focusonyourwork
andusecommonsensewhenworkingwithtools.Donotusetoolwhilered,aerhaving
consumeddrugsoralcoholorwhileundertheinuenceofmedicaon.Neverpointthe
tool
towardyourselforanyotherperson.
Keepbystandersandchildrenawaywhileoperangtool.Donotengageinhorseplaywhile
usingthetool.Respecttoolasaworkingimplement.Donotuseasahammerorawedge.
Donotli,pullorlowertoolbythehose.
EMPLOYERRESPONSIBILITY
Employer,toolownerandtooloperatorareresponsibleforthesafeuseofthetooland
ensuringthatthemanufacturersOPERATINGANDSAFETYINSTRUCTIONSareavailableto
operators.
Employerisresponsiblefortrainingtheoperatorinthesafeuseofthetoolandallowing
onlypersonswhohavereadandunderstandthetoolOPERATINGANDSAFETY
INSTRUCTIONStooperateand/orrepairthetool.Iftoolneedsrepair,employerisrespon
sibleforremovingthetoolandtaggingitfor
repair.
Employerisresponsibleinselecngtheappropriatetoolactuaonsystemforthetool,
takingintoconsideraontheworkapplicaonsforwhichthetoolisused.
Employerisresponsibleforpersonalsafetywhenthetooloperatorandallotherpersonnel
intheworkareaarewearingappropriateeyeproteconequipmentandwhenrequired,
otherappropriatepersonalprotecveequipmentsuchashead,hearingandfootprotecon
equipment.
Page3
OPERATION
Donotusetoolwithmissingordamagedsafetywarninglabels
Inspectthetoolforproperoperaonpriortouse.Checkformisalignmentorbindingof
movingpartsandanyothercondionthatmayaectthetoolsoperaon.Donot
overreach.Keepproperfoongandbalanceatallmes.
Alwaysassumethatthetoolcontains fastenersandneverholdorcarrythetoolwitha
ngeronthetriggerorpointthetoolatyourselforanyoneelse.Keephandsandbody
awayfromfastenerdischargeareaoftool.Donotloadtoolwithfastenerswhenany
oneof
theoperangcontrolsareacvated.
Nevertamperwiththesafetydeviceorusethetoolifthesafetydeviceisnotfunconing
properly.
Donotactuatetoolunlesstoolitisplacedrmlyagainsttheworkpiece.Drivefasteners
intoproperworksurfaceonlyandnotintootherfasteners.
DonotoperatetoolwithanypowersourceotherthanthatspeciedintoolOPERATING
ANDSAFETYINSTRUCTIONS.Donotoperatetoolwithanyoperangpressureotherthan
thatspeciedintoolOPERATINGANDSAFETYINSTRUCTIONS.
Alwaysselectanactuaonsystemthatisappropriatetothefastenerapplicaonandthe
trainingoftheoperator.
Useextracauonwhendrivingfastenersintoexisngwallsorotherblindareas to
preventcontactwithhiddenobjectsorpersonsonotherside(e.g.,wires,pipes,etc.)
Whenworkingclosetoanedgeofaworkpieceoratsteepangles,usecaretominimize
chipping,splingor
splinteringorfreeightorricochetoffastenerswhichmaycaus e
injury.
Disconnectthetoolwhen:
 Performingrepairsandclearingjams.
 Elevang,loweringorotherwisemovingthetooltoanewlocaon
 Toolisoutsideoftheoperator’ssupervisionorcontrol
 Removingfastenersfromthemagazine
Aerdrivingafastener,toolmayspringback(recoil)causingittomoveawayfromthe
worksurface.Toreduceriskofinjuryalwaysmanagerecoilby:
 Alwaysmaintaincontrolofthetool.
 Allowrecoiltomovetoolawayfromworksurface.
 Donotresistrecoilsuchthattoolwillbeforcedbackintotheworksurface.In
“contactactuaon”mode,ifworkpiececontactisallowedtorecontactworksurface
beforethetriggerisreleased,anunintendeddischargeofafastenerwilloccur.
 Alwayskeepfaceandbodypartsawayfromtool.
Page4
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERS
FROMMAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
PLEASECONTACTCUSTOMERSERVICEFORTECHNICALSUPPORTIFYOU
HAVEANYOTHERPROBLEMS:8008732239
Page9
SYMPTOM CAUSE FIX
Skipping
fasteners
1.Feedpistoninneedof
lubricant
1.Lubricatefeedpiston
2.Oringoffeedpistonworn
out
2.Replaceoring
3.Socketheadcapstuck
3.Cleantheobstaclethat
blockthecap
4.Bumperwornout 4.Replacebumperifworn
5.
Nailsincorrectlysetin
magazine
5.Adjustthenailholderand
resetthenailsproperly
6.Driverbladeblockedor
bent
6.Cleantheobstaclethat
blockthedriverbladeor
replacethedriverblade
7.Airobstructedorair
pressureinsucient
7.Cleantheobstacleand
adjustair
underproper
pressure
8.Pistonoringwornout
8.Replaceoring
9.Lackoflubricant
9.Lubricateproperly
10.Feedspringwornout
10.Replacefeedspring
11.Boltsonmagazineloose
11.Tightenthebolts
12.Magazinebrokenordirty
12.Replacemagazineif
worn,cleanifnecessary

13.Fastenerstooshort
13.Useonlyrecommended
fasteners
Fastenerswill
notdrive
completely
intoworkpiece
1.Insucientairpressure
1.Increaseairpressure
DONOTEXCEED120PSI
2.Checkdepthadjustment
sengwhereapplicable

TROUBLESHOOTINGGUIDELINE
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERSFROM
MAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
Page8
SYMPTOM CAUSE FIX
Triggervalve
housing/stem
leaksair
1.Oring/sealscutorworn 1.ReplaceOring/seals
2.Valvepackingwornout 2.Replacetriggervalve
assembly
Caporexhaust
coverleaksair
1.Capsealwornout 1.Replacecapseal
2.Boltsoncaploose 2.Tightenthe
bolts
3.Exhaustvalvewornout 3.Replaceexhaustvalve
Noseleaksair
1.Boltsonnoseloose 1.Tightenthebolts
2.Bumperwornout 2.Replacethebumper

3.Gasket/oringcutorworn3.Replacegasket/oring
Lackofpoweror
nofuncon
1.Airpressure
insucient
1.Adjustairpressure
properlybetween70120
PSI
2.Lackoflubricant
2.Lubricatepistonoring,
cylinderorexhaustvalve
3.Cylinderspringbroken 3.Replacecylinderspring
4.Wornheadvalveorings 4.Replaceorings
5.Headvalvestuck 5.Disassembleandlubricate
6.Blockedexhaust
6.Checkbumper,head
7.Triggerassemblyworn 7.Replacetriggerassembly
8.Drivernotfunconing
properly
8.Disassembledriverto
clean
Nailsjammed
1.Inwrongspecicaon
bentorpoorqualityofthe
nails
1.Applycorrect
specicaonandqualied
nails
2.Driverbladewornout 2.Replacedriverblade
3.Boltsloose 3.Tightenthebolts
4.Driverguidewornout 4.Replacedriverguide
EXPLOSIONHAZARD
Donotoperatetoolinexplosiveatmospheres,suchasinthepresenceofammableliquids,
gasesorcombusbledust.Sometoolswillcreatesparksthatcanbeanignionsourcefor
areorexplosion.
AIRSUPPLY&CONNECTIONS
Donotuseairsupplypressuresthatexceed120PSI
(8.28baror8.4kg/mm’)
Useonlyclean,regulatedcompressedairasapowersourceforthistool.Donotusebole
gases,combusblegasesoroxygenasapowersourceforthetoolasthetoolmayexplode.
Recommendedoperangpressureis80to110p.s.i.(8.28baror8.4kg/mm’)Donotexceed
therecommendedmaximumoperangairpressureas toolwearwillbegreatlyincreased.
Theairsupplymustbecapableofmaintainingtheoperangairpressureofthetool.Pressure
dropsinthe
airsupplycanreducethetool’sdrivingpower.
Ifaregulatorfails,thepressuredeliveredtoatoolmustnotexceed1.5mesthemaximumair
pressureor200psig(13.8bar)whicheverisgreater.
Useapressureregulatortoallowvisualinspeconoftheairpressurebeingdeliveredtothe
tool.
AirHoses
Useairhosesthathaveratedpressuresofupto150%ofthemaximumpressurethatcanbe
generatedbythepowersource.Thesupplyhoseshouldcontainangthatwillprovide
quickdisconnecngfromthemaleplugonthetool.
Fings
Installamalepneumacngontotherearcapofthetool,ensuringthatthengallows
thetooltoexhaustanyairinthetoolwhentheairhoseisdisconnected.
Donotusengsthatwillnotallowthetooltoexhaustwhentheairsupplyisdisconnected.
Lubricaon
Useairlinelubricators.Iflubricatorsarenotavailable,orifhoselengthsexceed10feet,
add2dropsofnondetergent20weightoildailyintotheairinletofthetool.
Addtwodropsofnondetergent,20weightoilintothemaleng.
ColdWeatherStorage
Removeallfastenersfromthetool.
Neverstorethetoolincoldweatherenvironmentsforanyduraonofmeasanyfrost
oriceformaoninthetoolwillcausetoolfailures.
Forprolongedstorage,addtwodropsofoiltotheairinletofthetoolpriortodisconnuing
use.Alsocleantheexteriorofthetoolwithamildsolvent.
Page5
LOADING
Alwayshandletoolwithcare.
Visuallyinspectthetoolforwornordamage d partspriortouse.
1.Disconnectfromairsupply
2.Installamale,pneumaticfittingintotherearcapofthetoolensuringthatthefitting
allowsthetooltoexhaustanyairinthetoolwhentheairhoseisdisconnected.
3.Addtwodropsofnondetergent,20weightoilintothemalefitting.
4.ConnecngtheAirHose
a.Useaquickconnectngtothetoolandchecktheairpressurereadingonthe
regulatortoensureitdoesnotexceed120p.s.i.Checkthetoolforanyairle aks.
b.Placethetool,emptyoffasteners,inopera
ngposiononascrapworkpiece.
Fullydepressthesafetyandpullthetriggertoverifythatthetoolcycles.
5.Usingthefollowingcycleguidelines,cyclethetoolseveralmestocheckforproper
tooloperaon.
BEFOREUSINGVERIFYTHETRIGGERSETTINGTOENSUREITISSET
FORDESIREDTRIGGERACTUATION
RedTriggerSinglesequenalactuaonRestricveInstalled
Thetoolwillnotcycleasecondmeunlessboththetriggerandsafetyyokeare
fullyreleasedandthendepressedagain.
BlackContactActuaonBumpFireIncluded
Thetoolwillnotcycleasecondmeunlessthetriggerand/orsafetyyokearefully
releasedandthendepressedagain.
BlueSelecveActuaon‐InstantConversionBump/Restricve
Thistriggerallowsforoperatortoselecteithersinglesequenalactuaonor
contactactuaon.Seeaboveforexplanaonbeforeusing.
6.Openthemagazineorslidethepushertothelockedpositionandloadthe
fastenersapprovedfortheuseinthetool.
7.Cyclethetoolonascrappiecetoevaluatethedepthofthepenetrationbythe
fastenerintotheworkpiece.
8.AdjustableDepthControl
Toadjustthedepthofpenetration,disconnecttheairhose,adjustthedepthcontrol
knoborscrew,connecttheairhoseandcyclethetoolonascrapworkpieceto
evaluatetheadjustment.
Repeatasneededtosetthecorrectdepth,usingtheminimumamountofair
pressuretodrivethefastener.
Page6
TOOLSERVICE/MAINTENANCE
Cleanandinspectyourtooleverymeyouuseit
Toolserviceshallberepairedorequippedonlywithpartsoraccessoriesthatare
suppliedorrecommendedbyAuthorizedSpotnailsrepairpersonnel.Serviceorrepairsby
unqualiedpersonnelmayresultinariskofinjury.
Pleaserefertotheschemacdrawingbeforestarnganyrepairs.
Toolshould
beinspectedperiodicallyandreplaceanywornorbrokenpartstokeepthe
tooloperangsafelyandeciently.
Tightenallscrews.Loosescrewscanresultinunsafeoperaonoftool.
Withtooldisconnectedfromtheairsupply,regularlyinspectthesafety,thetriggerand
thespringfor
freeunhinderedmovement.Neveruseatoolthatrequiresservicing.
Wheneverrepairsorreplacementofpartsinsidethebodyoccur,checkthepiston‘o’ring
foradequategreaselubricaon.
Periodicallycleanthemagazineandnoseofthetoolwithamild,nonammablesolvent.
Disconnecttoolfrompower
sourcewhennotinuse,loweringormovingtooltoanew
locaon,toolisoutsideofthe operator’ssupervisionorcontrolandremovingfasteners
fromthemagazine.
Wrienapprovalofthetoolmanufacturermustbeobtainedpriortomakingany
modicaonstothetool.
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Rehau Pneumatic Stapler Tool Owner's manual

Category
Nail Gun
Type
Owner's manual

Rehau Pneumatic Stapler Tool

This pneumatic stapler tool is designed to provide fast and efficient stapling for a wide range of applications, from construction and roofing to packaging and manufacturing. With its lightweight and ergonomic design, it offers comfortable handling and reduces user fatigue during extended use.

The tool features adjustable air pressure settings, allowing you to customize the driving force based on the material and thickness of your workpiece. It accepts a variety of staple sizes and types, ensuring versatility for various projects.

This stapler tool is equipped with a quick-loading magazine for seamless reloading, minimizing downtime and maximizing productivity. It also boasts a non-slip grip surface for secure handling, even in wet or oily conditions.

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